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At least 595 records · Page 33

Review, Selection and Installation of a Rapid Prototype Machine

The objective of this paper is to impress upon the reader the benefits and advantages of investing in rapid prototyping (additive manufacturing) technology thru the procurement of one or two new rapid prototyping machines and the creation of a new Prototype and Model Lab at the Kennedy Space Center (KSC). This new resource will be available to all of United Space Alliance, LLC (USA), enabling engineers from around the company to pursue a more effective means of communication and design with our co-workers, and our customer, the National Aeronautics and Space Administration (NASA). The Rapid Protoyping/3D printing industry mirrors the transition the CAD industry made several years ago, when companies were trying to justify the expenditure of converting to a 3D based system from a 2D based system. The advantages of using a 3D system seemed to be outweighed by the cost it would take to convert not only legacy 2D drawings into 3D models but the training of personnel to use the 3D CAD software. But the reality was that when a 3D CAD system is employed, it gives engineers a much greater ability to conceive new designs and the ability to engineer new tools and products much more effectively. Rapid Prototyping (RP) is the name given to a host of related technologies that are used to fabricate physical objects directly from Computer Aided Design (CAD) data sources. These methods are generally similar to each other in that they add and bond materials in a layer wise-fashion to form objects, instead of machining away material. The machines used in Rapid Prototyping are also sometimes referred to as Rapid Manufacturing machines due to the fact that some of the parts fabricated in a RP machine can be used as the finished product. The name "Rapid Prototyping" is really a misnomer. It is much more than prototypes and it is not always rapid.

McEndree, Caryl↗

Spacecraft Power Source Installation at Launch Complex

For certain space missions, an assembly must be integrated onto the spacecraft as late as possible in the launch vehicle processing flow. 12This late integration can be driven for a variety of reasons including thermal or hazardous materials constraints. This paper discusses the process of integrating an assembly onto a spacecraft as late as one week prior to the opening of the launch window. Consideration is given to achieving sufficient access for hardware integration, methods of remotely securing hardware to the spacecraft, maintaining spacecraft cleanliness throughout the integration process, and electrically integrating the component to the spacecraft. Specific examples are taken from the remote mechanical, electrical, and fluid cooling system integration of the power source onto the Mars Science Laboratory (MSL) Rover at the Atlas V Vertical Integration Facility (VIF) at Cape Canaveral Air Force Station, Florida.

Lytal, Paul↗

NASA Electric Aircraft Test Bed (NEAT) Development Plan - Design, Fabrication, Installation

As large airline companies compete to reduce emissions, fuel, noise, and maintenance costs, it is expected that more of their aircraft systems will shift from using turbofan propulsion, pneumatic bleed power, and hydraulic actuation, to instead using electrical motor propulsion, generator power, and electrical actuation. This requires new flight-weight and flight-efficient powertrain components, fault tolerant power management, and electromagnetic interference mitigation technologies. Moreover, initial studies indicate some combination of ambient and cryogenic thermal management and relatively high bus voltages when compared to state of practice will be required to achieve a net system benefit. Developing all these powertrain technologies within a realistic aircraft architectural geometry and under realistic operational conditions requires a unique electric aircraft testbed. This report will summarize existing testbed capabilities located in the U.S. and details the development of a unique complementary testbed that industry and government can utilize to further mature electric aircraft technologies.

Hybrid Electric↗

Evaluating the Acoustic Benefits of Over-the-Rotor Acoustic Treatments Installed on the Advanced Noise Control Fan

Over the last 15 years, over-the-rotor acoustic treatments have been evaluated by NASA with varying success. Recently, NASA has been developing the next generation of over-the-rotor acoustic treatments for fan noise reduction. The NASA Glenn Research Centers Advanced Noise Control Fan was used as a Low Technology Readiness Level test bed. A rapid prototyped in-duct array consisting of 50 microphones was employed, and used to correlate the in-duct analysis to the far-field acoustic levels and to validate an existing beam-former method. The goal of this testing was to improve the Technology Readiness Level of various over-the-rotor acoustic treatments by advancing the understanding of the physical mechanisms and projecting the far-field acoustic benefit.

Fan noise↗

Lightning Imaging Sensor (LIS) on the International Space Station (ISS): Launch, Installation, Activation and First Results

Mission: Fly a flight-spare LIS (Lightning Imaging Sensor) on ISS to take advantage of unique capabilities provided by the ISS (e.g., high inclination, real time data); Integrate LIS as a hosted payload on the DoD Space Test Program-Houston 5 (STP-H5) mission and launch on a Space X rocket for a minimum 2 year mission. Measurement: NASA and its partners developed and demonstrated effectiveness and value of using space-based lightning observations as a remote sensing tool; LIS measures lightning (amount, rate, radiant energy) with storm scale resolution, millisecond timing, and high detection efficiency, with no land-ocean bias. Benefit: LIS on ISS will extend TRMM (Tropical Rainfall Measuring Mission) time series observations, expand latitudinal coverage, provide real time data to operational users, and enable cross-sensor calibration.

LIS↗

Measurement of Noise Reduction from Acoustic Casing Treatments Installed over a Subscale High Bypass Ratio Turbofan Rotor

NASA is continuing to develop over-the-rotor acoustic liners for turbofan applications. A series of low Technology Readiness Level experiments were conducted to better understand the acoustic and aerodynamic effects of these acoustic liners. The final experiment included the evaluation of four acoustic casing treatment concepts and two baseline configurations in an internal flow axial compressor facility with a 1.5 pressure-ratio high-bypass turbofan rotor. An inlet in-duct array was utilized to extract sound power levels propagating forward from the turbofan rotor. The effect of a circumferentially grooved relative to a hardwall fan case was found to reduce the in-duct sound power level by about 1.5dB for frequencies less than 2kHz while increasing noise from 4 to 8kHz by as much as 7.5dB at low fan speeds. The four acoustic treatment concepts were incorporated into the bottoms of the circumferential grooves and found to provide an additional 1 to 2dB sound power level reduction under 2kHz. The sound power level reduction was found to be even greater, 2.5 to 3.5dB, when evaluating the reduction on rotor alone duct modes (co-rotating modes). The acoustic treatments also appeared to reduce multiple pure tone noise at transonic fan speeds. Depending on the acoustic treatment concept, the high-frequency noise created by the circumferential grooves was reduced by 1.5 to 5 dB. The total noise reduction from acoustic treatments embedded into the bottoms of circumferential grooves relative to a hardwall baseline was found to be 2.5 to 3.5dB sound power level. The sound power level reduction for rotor alone (co-rotating) modes was found to be 3.5 to 4.5dB. These results show the potential for significant turbofan noise reduction by incorporating acoustic treatments over-the-rotor.

Noise↗

Measurement of Noise Reduction from Acoustic Casing Treatments Installed Over a Subscale High Bypass Ratio Turbofan Rotor

NASA is continuing to develop over-the-rotor acoustic liners for turbofan applications. A series of low Technology Readiness Level experiments were conducted to better understand the acoustic and aerodynamic effects of these acoustic liners. The final experiment included the evaluation of four acoustic casing treatment concepts and two baseline configurations in an internal flow axial compressor facility with a 1.5 pressure-ratio high-bypass turbofan rotor. An inlet in-duct array was utilized to extract sound power levels propagating forward from the turbofan rotor. The effect of a circumferentially grooved relative to a hardwall fan case was found to reduce the in-duct sound power level by about 1.5dB for frequencies less than 2kHz while increasing noise from 4 to 8kHz by as much as 7.5dB at low fan speeds. The four acoustic treatment concepts were incorporated into the bottoms of the circumferential grooves and found to provide an additional 1 to 2dB sound power level reduction under 2kHz. The sound power level reduction was found to be even greater, 2.5 to 3.5dB, when evaluating the reduction on rotor alone duct modes (co-rotating modes). The acoustic treatments also appeared to reduce multiple pure tone noise at transonic fan speeds. Depending on the acoustic treatment concept, the high-frequency noise created by the circumferential grooves was reduced by 1.5 to 5 dB. The total noise reduction from acoustic treatments embedded into the bottoms of circumferential grooves relative to a hardwall baseline was found to be 2.5 to 3.5dB sound power level. The sound power level reduction for rotor alone (co-rotating) modes was found to be 3.5 to 4.5dB. These results show the potential for significant turbofan noise reduction by incorporating acoustic treatments over-the-rotor.

Aeroacoustics↗

Evaluation of Wing Load Calibration and Sensing Methods Using Conventional Strain Gages and a Fiber Optic Sensing System Installed on a Straight Tapered Wing

This presentation presents the results from a wing load test in the FLL (Flight Loads Lab). Load calibration techniques for strain gages and fiber optics were compared and contrasted. This presentation has the potential to lead to more research testing at NASA Armstrong in the areas of load calibration technology.

load calibrations↗

Simulations of a Full-Scale Aircraft with Installed Airframe Noise Reduction Technologies

Computational results are presented for a high-fidelity, full-scale, full-span Gulfstream G-III aircraft model equipped with flap and main landing gear (MLG) noise reduction technologies. The simulations, which were conducted in support of a NASA airframe noise flight test campaign of the same technologies, use the lattice Boltzmann solver PowerFLOW® to capture time-accurate flow data with sound propagation to the far field accomplished using a Ffowcs-Williams and Hawkings (FWH) acoustic analogy approach. The aerodynamic and aeroacoustic behavior of the aircraft were investigated in the approach configuration with combinations of flap and landing gear deployments. The simulated flap concept is an Adaptive Compliant Trailing Edge (ACTE) flap that replaces the Fowler flap system on the G-III aircraft. The simulated MLG noise reduction concept is comprised of porous fairings and a collection of other smaller fairings fitted around the flow-facing components. Using the Fowler flap results as a reference, comparisons are presented on the noise reduction effectiveness of the ACTE flap system. Investigations were made on the effects of using the porous fairings and ACTE flap as noise reduction concepts in tandem. The ACTE flap was found to reduce the total airframe noise level at all flap deflection angles when compared to the Fowler flap equipped model. As anticipated, a reduction in aerodynamic performance was also found when the ACTE flap system was used. The MLG fairings were shown to further reduce the total airframe noise level of the G-III.

Ferris, Ryan J.↗