Engineering Papers⌕ Search

SEARCH · Engineering Papers

Results for “hydrodynamic efficiency”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 595 records · Page 33
All sourcesNASA NTRSDOE OSTI
DOE OSTI2016

Fast ignition realization experiment with high-contrast kilo-joule peta-watt LFEX laser and strong external magnetic field

A petawatt laser for fast ignition experiments (LFEX) laser system [N. Miyanaga et al., J. Phys. IV France 133, 81 (2006)], which is currently capable of delivering 2 kJ in a 1.5 ps pulse using 4 laser beams, has been constructed beside the GEKKO-XII laser facility for demonstrating efficient fast heating of a dense plasma up to the ignition temperature under the auspices of the Fast Ignition Realization EXperiment (FIREX) project [H. Azechi et al., Nucl. Fusion 49, 104024 (2009)]. In the FIREX experiment, a cone is attached to a spherical target containing a fuel to prevent a corona plasma from entering the path of the intense heating LFEX laser beams. The LFEX laser beams are focused at the tip of the cone to generate a relativistic electron beam (REB), which heats a dense fuel core generated by compression of a spherical deuterized plastic target induced by the GEKKO-XII laser beams. Recent studies indicate that the current heating efficiency is only 0.4%, and three requirements to achieve higher efficiency of the fast ignition (FI) scheme with the current GEKKO and LFEX systems have been identified: (i) reduction of the high energy tail of the REB; (ii) formation of a fuel core with high areal density using a limited number (twelve) of GEKKO-XII laser beams as well as a limited energy (4 kJ of 0.53-μm light in a 1.3 ns pulse); (iii) guiding and focusing of the REB to the fuel core. Laser–plasma interactions in a long-scale plasma generate electrons that are too energetic to efficiently heat the fuel core. Three actions were taken to meet the first requirement. First, the intensity contrast of the foot pulses to the main pulses of the LFEX was improved to >10{sup 9}. Second, a 5.5-mm-long cone was introduced to reduce pre-heating of the inner cone wall caused by illumination of the unconverted 1.053-μm light of implosion beam (GEKKO-XII). Third, the outside of the cone wall was coated with a 40-μm plastic layer to protect it from the pressure caused by imploding plasma. Following the above improvements, conversion of 13% of the LFEX laser energy to a low energy portion of the REB, whose slope temperature is 0.7 MeV, which is close to the ponderomotive scaling value, was achieved. To meet the second requirement, the compression of a solid spherical ball with a diameter of 200-μm to form a dense core with an areal density of ∼0.07 g/cm{sup 2} was induced by a laser-driven spherically converging shock wave. Converging shock compression is more hydrodynamically stable compared to shell implosion, while a hot spot cannot be generated with a solid ball target. Solid ball compression is preferable also for compressing an external magnetic field to collimate the REB to the fuel core, due to the relatively small magnetic Reynolds number of the shock compressed region. To meet the third requirement, we have generated a strong kilo-tesla magnetic field using a laser-driven capacitor-coil target. The strength and time history of the magnetic field were characterized with proton deflectometry and a B-dot probe. Guidance of the REB using a 0.6-kT field in a planar geometry has been demonstrated at the LULI 2000 laser facility. In a realistic FI scenario, a magnetic mirror is formed between the REB generation point and the fuel core. The effects of the strong magnetic field on not only REB transport but also plasma compression were studied using numerical simulations. According to the transport calculations, the heating efficiency can be improved from 0.4% to 4% by the GEKKO and LFEX laser system by meeting the three requirements described above. This efficiency is scalable to 10% of the heating efficiency by increasing the areal density of the fuel core.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗
DOE OSTI2024

Demonstration of low-mode shape control in indirect-drive double shell implosions at the NIF

Double shell inertial confinement fusion is a concept for achieving robust thermonuclear burn that uses dense metal shells to compress deuterium-tritium (DT) fuel to fusion conditions. Double shell implosions are typically indirectly driven and involve a target that consists of a low-Z ablator, a foam layer, and a high-Z pusher surrounding the DT fuel. The goal of the campaign is to achieve a volumetric burn as radiation losses from the DT fuel are trapped by the opaque high-Z shell. The overall performance of double shell implosions relies on the efficient collisional transfer of kinetic energy between layers. The efficiency of this transfer (and therefore the overall performance of a given implosion) is degraded by the presence of low-mode asymmetries. P2 asymmetries are often observed in spatially resolved 2D radiographs of nominal double shell implosions. This work discusses three such experiments: one with an oblate P2 asymmetry, one with a prolate P2 asymmetry, and one with an approximate spherical symmetry. After performing a shape analysis of the oblate and prolate implosions to quantify asymmetries, these experimental results were compared with the results of hydrodynamic simulations for the two experiments. Differences between the experiment and simulation were then used to design an approximately spherical implosion by altering the incident laser cone fraction. Radiographs from the experiment that implemented the modified cone fraction show evidence of an implosion that is approximately spherical until bang time. This design is intended to serve as a point design for future studies that will seek to optimize various aspects of the double shell target.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗
DOE OSTI2024

Solid–liquid separation of lignocellulosic sugars from biomass by rotating ceramic disc filtration

In many biomass conversion processes, the separation of cellulosic sugars from residual, lignin-rich solids is a critical step, and achieving high recovery yields of sugars by conventional tangential crossflow and vacuum filtration is challenged by the presence of biomass solids, which rapidly foul filters, resulting in decreased throughput. Considering the performance limitations of traditional filtration methods, dynamic filtration, which generates high shear at the membrane surface to decrease fouling, is emerging as a viable alternative for demanding solid–liquid separations. For high solids separations, there is little available information regarding the performance, limitations, and energy consumption of dynamic filtration. To that end, here we characterized the performance of a dynamic filtration module, specifically a rotating ceramic disc (RCD) filter, for the aseptic recovery of cellulosic sugars from biomass solids following pretreatment and enzymatic hydrolysis. We show how RCD rotational velocity and percent biomass solids impact the filter throughput. Additionally, we used computational fluid dynamics (CFD) simulations to estimate the shear rate at the membrane surface and to visualize hydrodynamic profiles within the module. With the combined CFD simulations and experimental results, we estimated the energy demand and operating expenses for a viable dynamic filtration system operating with a lignocellulosic feed slurry. Our results indicate that an RCD filter can achieve ≥95% recovery of sugars and produce a retentate slurry containing 12 wt% insoluble solids with low energy consumption (a 2.2-fold improvement over cross-flow filtration) and low operating costs ($\$$0.06 per kg sugars). These results show a viable path towards operationally reliable, energy efficient, and cost-effective separations of sterilized cellulosic sugars from biomass solids and highlight the potential of dynamic filtration systems for challenging solid–liquid separations.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2014

Binary black hole accretion from a circumbinary disk: Gas dynamics inside the central cavity

We present the results of two-dimensional (2D) hydrodynamical simulations of circumbinary disk accretion using the finite-volume code DISCO. This code solves the 2D viscous Navier-Stokes equations on a high-resolution moving mesh which shears with the fluid flow, greatly reducing advection errors in comparison with a fixed grid. We perform a series of simulations for binary mass ratios in the range 0.026 ≤ q ≤ 1.0, each lasting longer than a viscous time so that we reach a quasi-steady accretion state. In each case, we find that gas is efficiently stripped from the inner edge of the circumbinary disk and enters the cavity along accretion streams, which feed persistent 'mini disks' surrounding each black hole. We find that for q ≳ 0.1, the binary excites eccentricity in the inner region of the circumbinary disk, creating an overdense lump which gives rise to enhanced periodicity in the accretion rate. The dependence of the periodicity on mass ratio may provide a method for observationally inferring mass ratios from measurements of the accretion rate. We also find that for all mass ratios studied, the magnitude of the accretion onto the secondary is sufficient to drive the binary toward larger mass ratio. This suggests a mechanism for biasing mass-ratio distributions toward equal mass.

79 ASTRONOMY AND ASTROPHYSICS↗
DOE OSTI2019

Nuclear Ignition of White Dwarf Stars by Relativistic Encounters with Rotating Intermediate Mass Black Holes

We present results from general relativistic calculations of nuclear ignition in white dwarf stars triggered by near encounters with rotating intermediate mass black holes with different spin and alignment parameters. These encounters create thermonuclear environments characteristic of Type Ia supernovae capable of producing both calcium and iron-group elements in arbitrary ratios, depending primarily on the proximity of the interaction which acts as a strong moderator of nucleosynthesis. Here, we explore the effects of black hole spin and spin-orbital alignment on burn-product synthesis to determine whether they might also be capable of moderating reactive flows. When normalized to equivalent impact penetration, accounting for frame-dragging corrections, the influence of spin is weak, no more than 25% as measured by nuclear energy release and mass of burn products, even for near maximally rotating black holes. Stars on prograde trajectories approach closer to the black hole and produce significantly more unbound debris and iron-group elements than is possible by encounters with nonrotating black holes or by retrograde orbits, at more than 50% mass conversion efficiency. The debris contains several radioisotopes, most notably 56 Ni, made in amounts that produce subluminous (but still observable) light curves compared to branch-normal SNe Ia.

73 NUCLEAR PHYSICS AND RADIATION PHYSICS↗
DOE OSTI2016

Smooth Particle Hydrodynamics-based Wind Representation

As a result of the 2011 accident at the Fukushima Dai-ichi NPP and other operational NPP experience, there is an identified need to better characterize and evaluate the potential impacts of externally generated hazards on NPP safety. Due to the ubiquitous occurrence of high winds around the world and the possible extreme magnitude of the hazard that has been observed, the assessment of the impact of the high-winds hazard has been identified as an important activity by both NPP owner-operators and regulatory authorities. However, recent experience obtained from the conduct of high-winds risk assessments indicates that such activities have been both labor-intensive and expensive to perform. Additionally, the existing suite of methods and tools to conduct such assessments (which were developed decades ago) do not make use of modern computational architectures (e.g., parallel processing, object-oriented programming techniques, or simple user interfaces) or methods (e.g., efficient and robust numerical-solution schemes). As a result, the current suite of methods and tools will rapidly become obsolete. Physics-based 3D simulation methods can provide information to assist in the RISMC PRA methodology. This research is intended to determine what benefits SPH methods could bring to high-winds simulations for the purposes of assessing their potential impact on NPP safety. The initial investigation has determined that SPH can simulate key areas of high-wind events with reasonable accuracy, compared to other methods. Some problems, such as simulation voids, need to be addressed, but possible solutions have been identified and will be tested with continued work. This work also demonstrated that SPH simulations can provide a means for simulating debris movement; however, further investigations into the capability to determine the impact of high winds and the impacts of wind-driven debris that lead to SSC failures need to be done. SPH simulations alone would be limited in size and computation time. An advanced method of combing results from grid-based methods with SPH through a data-driven model is proposed. This method could allow for more accurate simulation of particle movement near rigid bodies even with larger SPH particle sizes. If successful, the data-driven model would eliminate the need for a SPH turbulence model and increase the simulation domain size. Continued research beyond the scope of this project will be needed in order to determine the viability of a data-driven model.

17 WIND ENERGY↗
DOE OSTI2015

Lattice Boltzmann methods for multiphase flow and phase-change heat transfer

We report that over the past few decades, tremendous progress has been made in the development of particle-based discrete simulation methods versus the conventional continuum-based methods. In particular, the lattice Boltzmann (LB) method has evolved from a theoretical novelty to a ubiquitous, versatile and powerful computational methodology for both fundamental research and engineering applications. It is a kinetic-based mesoscopic approach that bridges the microscales and macroscales, which offers distinctive advantages in simulation fidelity and computational efficiency. Applications of the LB method are now found in a wide range of disciplines including physics, chemistry, materials, biomedicine and various branches of engineering. The present work provides a comprehensive review of the LB method for thermofluids and energy applications, focusing on multiphase flows, thermal flows and thermal multiphase flows with phase change. The review first covers the theoretical framework of the LB method, revealing certain inconsistencies and defects as well as common features of multiphase and thermal LB models. Recent developments in improving the thermodynamic and hydrodynamic consistency, reducing spurious currents, enhancing the numerical stability, etc., are highlighted. These efforts have put the LB method on a firmer theoretical foundation with enhanced LB models that can achieve larger liquid-gas density ratio, higher Reynolds number and flexible surface tension. Examples of applications are provided in fuel cells and batteries, droplet collision, boiling heat transfer and evaporation, and energy storage. Lastly, further developments and future prospect of the LB method are outlined for thermofluids and energy applications.

42 ENGINEERING↗
DOE OSTI2014

Dynamical evolution of viscous disks around be stars. II. Polarimetry

Be stars exhibit variability for a great number of observables. Putting the pieces of the disk dynamics together is not an easy task and requires arduous modeling before achieving a good fit to the observational data. In order to guide the modeling process and make it more efficient, it is very instructive to investigate reference dynamical cases. This paper focuses on continuum polarimetric quantities and is the second of a series that aims to demonstrate the capacity of deriving the dynamical history and fundamental parameters of a classical Be star through follow-up of various observables. After a detailed study of the different opacities at play in the formation of polarized spectra, we investigate predictions of polarimetric observables in the continuum for different dynamical scenarios. Our models are based on a coupling of a hydrodynamic viscous decretion simulations in a disk and a three-dimensional non-LTE radiative transfer code. Through introduction of the polarization color diagram (PCD), we show that certain combinations of polarimetric observables exhibit features that are characteristic of a mass-loss history. This diagram also enables estimates of fundamental parameters such as the inclination angle, disk density scale, and the α viscous diffusion parameter. We present the PCD as a powerful diagnosis tool to track the dynamical phases of a Be star, such as disk build-up, dissipation, periodic, and episodic outbursts. Finally, we confront our models with observations of four Be stars that exhibited long-term polarimetric activity.

79 ASTRONOMY AND ASTROPHYSICS↗
DOE OSTI2014

High-average-power, 100-Hz-repetition-rate, tabletop soft-x-ray lasers at sub-15-nm wavelengths

Efficient excitation of dense plasma columns at 100-Hz repetition rate using a tailored pump pulse profile produced a tabletop soft-x-ray laser average power of 0.1 mW at = 13.9 nm and 20 W at = 11.9 nm from transitions of Ni-like Ag and Ni-like Sn, respectively. Lasing on several other transitions with wavelengths between 10.9 and 14.7 nm was also obtained using 0.9-J pump pulses of 5-ps duration from a compact diode-pumped chirped pulse amplification Yb:YAG laser. Hydrodynamic and atomic plasma simulations show that the pump pulse profile, consisting of a nanosecond ramp followed by two peaks of picosecond duration, creates a plasma with an increased density of Ni-like ions at the time of peak temperature that results in a larger gain coefficient over a temporally and spatially enlarged space leading to a threefold increase in the soft-x-ray laser output pulse energy. The high average power of these compact soft-x-ray lasers will enable applications requiring high photon flux. These results open the path to milliwatt-average-power tabletop soft-x-ray lasers.

Reagan, Brendon↗
DOE OSTI2023

Applying an Oriented Divergence Theorem to Swept Face Remap

Here we present a novel oriented divergence theorem and apply the results to a swept face remap method (conservative data transfer between two meshes) in arbitrary Langrangian–Eulerian hydrodynamics. In our setting, we compute the material flux along swept regions between corresponding faces in the source and target meshes. Since the swept region may add material, subtract material, or do both when it intersects itself, we cannot apply the conventional divergence theorem without accounting for orientation and self-overlaps. In this work, we encode the swept region orientation and geometry with a map from the unit n -dimensional cube, and then apply an oriented analog of divergence theorem to compute the material flux. We present efficient implementation strategies for the presented method. We also provide numerical evidence supporting our results and discuss extensions to more general mesh topologies.

97 MATHEMATICS AND COMPUTING↗
DOE OSTI2026

Analysis of Power Electronic Solutions for Wide-Range Wave Energy Input

Wave energy is a largely untapped energy source with the potential to provide 290 TWh per year to the continental United States. As a new technology, wave energy converters are less efficient and reliable compared to established energy sources, leaving the vast energy of the sea largely unutilized. Wave energy is uniquely inconsistent, with large fluctuations. Paired with harsh operating environments and difficulty in repair, the power electronics designed to harvest wave energy need to be reliable, cost-effective, and able to work in a wide operating band. The literature on existing power electronics in wave energy converters and lessons learned across other industries provide a framework of topologies to simulate. WEC-Sim, an open-source hydrodynamic platform in MATLAB Simulink developed by the National Laboratory of the Rockies, was used to simulate a wide range of power electronics under a variety of wave conditions. This paper provides a comprehensive investigation into existing wave energy power electronics converters, state-of-the-art topologies that can be applied to wave energy, and novel solutions to wave conversion.

16 TIDAL AND WAVE POWER↗
NASA NTRS1979

An explicit algorithm for a fluid approach to nonlinear optics propagation using splitting and rezoning techniques

The paper presents a three-dimensional analysis of the nonlinear light matter interaction in a hydrodynamic context. It is reported that the resulting equations are a generalization of the Navier-Stokes equations subjected to an internal potential which depends solely upon the fluid density. In addition, three numerical approaches are presented to solve the governing equations using an extension of McCormack predict-corrector scheme. These are a uniform grid, a dynamic rezoned grid, and a splitting technique. It is concluded that the use of adaptive mapping and splitting techniques with McCormack two-level predictor-corrector scheme results in an efficient and reliable code whose storage requirements are modest compared with other second order methods of equal accuracy.

Mattar, F. P.↗
NASA NTRS1991

Naturally occurring and forced azimuthal modes in a turbulent jet

Naturally occurring instability modes in an axisymmetric jet were studied using the modal frequency technique. The evolution of the modal spectrum was obtained for a jet with a Reynolds number based on a diameter of 400,000 for both laminar and turbulent nozzle boundary layers. In the early evolution of the jet the axisymmetric mode was predominant, with the azimuthal modes growing rapidly but dominating only the end of the potential core. The growth of the azimuthal was observed closer to the nozzle exit for the jet in the laminar boundary layer case than for the turbulent. Target modes for efficient excitation of the jet were determined and two cases of excitation were studied. First, a jet was excited simultaneously by two helical modes, m equals plus 1 and m equals minus 1 at a Strouhal number based on jet diameter of 0.15 and the axisymmetric mode, m equals 0 at a jet diameter of 0.6. Second, m equals plus one and m equals minus 1 at jet diameter equals 0.3 and m equals 0 at jet diameter equals 0.6 were excited simultaneously. The downstream evolution of the hydrodynamic modes and the spreading rate of the jet were documented for each case. Higher jet spreading rates, accompanied by distorted jet cross sections were observed for the cases where combinations of axisymmetric and helical forcings were applied.

Raman, Ganesh↗
DOE OSTI2018

Multiphase Large Eddy Simulation of a Pulsed Sieve-Plate Extraction Column - 18125

Presented here is research resulting from a framework of single-phase and multiphase modelling trials. These are intended to accurately simulate the internal flow phenomena arising in pulsed sieve-plate extraction columns representative of those found in industry. Three-dimensional unsteady flow calculations using large eddy simulation coupled with dynamic sub-grid scale modelling have been used to capture the transient effects of sinusoidal flow conditions using the open source CFD code OpenFOAM{sup R}. Multiphase interface interactions are modelled using the volume of fluid method with appropriate heavy and light phase fluidic properties capturing surface tension, density and viscous effects. The system studied consists of a 150 mm diameter column with two perforated plates with a fractional free area of 25 %, operational under 1 Hz pulsing frequency at a 50 mm amplitude and plate spacing of 300 mm. The materials simulated include water (single-phase) and 3 M nitric acid and dodecane / tributyl phosphate mixture at 30 vol% (multiphase). Results are compared with appropriate correlations from literature. The dispersive mixing efficiency of the system was also evaluated via a mixing index value which allows quantification of the ratio of rotational and irrotational flow components. This study has found that the predictive methods employed are effective at capturing the different scales of turbulence present within pulsed sieve-plate extraction columns, and its influence on their operation. As such, the work highlights the ability of large eddy simulation-based modelling to predict the complex flows in such column geometries. Furthermore, the techniques employed provide valuable insight into the hydrodynamic flow characteristics and mixing mechanisms arising within pulsed sieve-plate extraction columns. (authors)

42 ENGINEERING↗
DOE OSTI2014

Molecular hydrogen regulated star formation in cosmological smoothed particle hydrodynamics simulations

Some observations have shown that star formation (SF) correlates tightly with the presence of molecular hydrogen (H{sub 2}); therefore, it is important to investigate its implication on galaxy formation in a cosmological context. In the present work, we implement a sub-grid model (hereafter H{sub 2}-SF model) that tracks the H{sub 2} mass fraction within our cosmological smoothed particle hydrodynamics code GADGET-3 by using an equilibrium analytic model of Krumholz et al. This model allows us to regulate the SF in our simulation by the local abundance of H{sub 2} rather than the total cold gas density, which naturally introduces the dependence of SF on metallicity. We investigate the implications of the H{sub 2}-SF model on galaxy population properties, such as the stellar-to-halo mass ratio (SHMR), baryon fraction, cosmic star formation rate density (SFRD), galaxy specific SFR, galaxy stellar mass functions (GSMF), and Kennicutt-Schmidt (KS) relationship. The advantage of our work over the previous ones is having a large sample of simulated galaxies in a cosmological volume from high redshift to z = 0. We find that low-mass halos with M {sub DM} < 10{sup 10.5} M {sub ☉} are less efficient in producing stars in the H{sub 2}-SF model at z ≥ 6, which brings the simulations into better agreement with the observational estimates of the SHMR and GSMF at the low-mass end. This is particularly evident by a reduction in the number of low-mass galaxies at M {sub *} ≤ 10{sup 8} M {sub ☉} in the GSMF. The overall SFRD is also reduced at high z in the H{sub 2} run, which results in slightly higher SFRD at low redshift due to more abundant gas available for SF at later times. This new H{sub 2} model is able to reproduce the empirical KS relationship at z = 0 naturally, without the need for setting its normalization by hand, and overall it seems to have more advantages than the previous pressure-based SF model.

79 ASTRONOMY AND ASTROPHYSICS↗
DOE OSTI2024

Precision Polishing of Ablator Capsules via in situ Process Monitoring and Machine Learning–Based Optimization

In inertial confinement fusion (ICF) experiments seeking output gains of unity and beyond, the quality of the ablator capsule is paramount for minimizing the hydrodynamic mix that quenches the central hot spot. Defects in the form of foreign particles or missing mass on the surface and within the wall of the capsule are primary offenders. High-density carbon capsules made for ICF experiments at the National Ignition Facility are precision polished to achieve surface smoothness on the order of a few nanometers as well as to minimize isolated defects in the form of pits. Given the critical role of this process, we are developing smart manufacturing techniques with the goal of elevating the efficiency of this process. Our approach is to use MEMS (micro-electromechanical systems)–based sensors to capture the fine vibration signals generated during the polishing process and combine them with synchronized visual feedback as needed. Beyond using these sensors for process monitoring, we use specific deep learning methods to analyze the data and extract correlations with both the process parameters and the final performance of the polishing run. Here, in this work, we describe the multiple fronts we have explored in this regard and the results we have gotten so far. This approach promises to have the potential to ultimately provide real-time feedback that can be used to ensure the progress of the run as well as a means for faster optimization.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗
DOE OSTI2022

Modeling Vapor Transport Deposition of Metal-halide Perovskite Thin Films for Photovoltaic and Optoelectronic Devices

Over the past decade, metal halide perovskites (MHPs) have emerged as a promising materials platform for high-efficiency solar cells and low-cost optoelectronics. However, there are challenges that frustrate the large-scale manufacturing of MHP devices, including difficulty in controlling film composition, interface formation and their device instability under ambient conditions. Vapor processing offers an attractive path to manufacturability, while also opening the door to new opportunities in device design that could favorably impact ultrahigh efficiency tandem solar cells or overall stability. Emphasis here is on the use of an alternate processing methodology, vapor transport deposition (VTD), to deposit the MHP layer. In experimental work, we found that our deposition system had significant run-to-run variations in film thickness and composition. To understand and resolve these issues, we use COMSOL Multiphysics software to model the precursor deposition rate numerically, trying to guide the broad range of parameters in the system. The result can be matched with experimental data and provides insight into system hydrodynamics and molar transport effects. Finally, we show that chamber pressure is a key factor to scale up the VTD technique.

Hsu, Wan-Ju↗
DOE OSTI2026

Precision Polishing of Spheres Via In-Situ Process Monitoring and Machine-Learning-Based Optimization

In inertial confinement fusion (ICF) experiments seeking output gains of unity and beyond, the quality of the ablator capsule is paramount for minimizing hydrodynamic mix that quenches the central hot spot. Defects in the form of foreign particles or missing mass on the surface and within the wall of the capsule are primary offenders. High density carbon capsules made for ICF experiments on the National Ignition Facility (NIF) are precision polished to achieve the surface smoothness in the order of a few nm as well as to minimize isolated defects in the form of pits. Given the critical role of this process, we are developing smart manufacturing techniques with goal of elevating the efficiency of this process. Our approach is to use MEMS-based sensors to capture the fine vibrational signals generated during the polishing process and combine it with synchronized visual feedback as needed. Beyond using these sensors for process monitoring, we use specific deep learning methods to analyze the data and extract correlations with both the process parameters and the final performance of the polishing run. Here, we describe the multiple fronts that we have explored in this regard and the results we have gotten so far. This approach promises to have the potential to ultimately provide real-time feedback that can be used for ensuring the progress of the run as well as a means for faster optimization.

36 MATERIALS SCIENCE↗