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At least 595 records · Page 33

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DOE OSTI2017

Effect of Plate Hardening Behavior on the Deformation of Stainless Steel Metal Bellows

Tensile tests of original plate samples from three types of stainless steel metal bellows were performed at room temperature. The constitutive equations for the three hardening curves were obtained and fitted. The analysis results of the microstructure and fracture morphology of the tensile specimens show that the grain size of the plate with a high logarithmic–exponential hardening rate is uneven and the dimple of the shear fracture is elongated into an ellipse. By contrast, the grain size of the plate with a relatively low linear hardening rate is even and the dimple of the fracture is uniformly equiaxial. Finite element simulations of the hydraulic bulging and repeated limit bending deformation of the metal bellows of the three types of materials were also conducted. The repeated limit bending deformation process was tested experimentally. Although the effect of the hardening exponent on the residual stress of the metal bellows after hydraulic bulging is minimal, this exponent considerably influences the repeated limit bending deformation of the metal bellows after subsequent use. The trough hardening phenomenon is serious in the repeated limit bending process. Moreover, when the hardening exponent of the original plate is high, the resistance to bending fracture at the trough area is poor.

36 MATERIALS SCIENCE↗

DOE OSTI2018

Effects of Rolling Temperature on the Microstructure and Properties of 2Cr13/316L/9Cr18MoV Stainless Steel Composite Plate Fabricated by Hot-Rolling Bonding Process

A 15-layer composite plate was developed. The microstructure and mechanical properties were characterized by scanning electron microscopy, Vickers microhardness, tensile, and bending tests. Particularly, the effects of hot-rolling at different rolling temperatures of 1130, 1180, 1250, and 1300 °C on the microstructure and mechanical properties of the 2Cr13/316L/9Cr18MoV composite plates were investigated in detail. The results indicated that, with the increase in the rolling temperature, the tensile strength was first decreased and then slightly increased by the coarsening of grains and the increase in the ferrite content in the 2Cr13 layers. The highest tensile elongation of 12.5% and tensile strength of 958.1 MPa were obtained for the composite plate manufactured with the rolling temperature of 1180 °C. The 2Cr13/316L/9Cr18MoV composite plates with rolling temperatures of 1130 and 1180 °C obtained by hot-rolling processes withstood larger bending deformations, showing only local cracks after the bending process because of their strong combined interfaces. However, during the bending to 130° of specimens fabricated with the rolling temperature of 1250 and 1300 °C, the specimens experienced direct fracture at very low bending displacements.

36 MATERIALS SCIENCE↗

DOE OSTI2024

Design of Mini-Plate-1 Irradiation Test for Qualification of High-Density, Low-Enriched U-10Mo Monolithic Fuel

The United States High Performance Research Reactor project is tasked with fuel development and qualification leading to conversion of higher power research and test reactors in the US from high-enriched uranium (HEU) to low-enriched uranium (LEU) fuels. Here, this manuscript identifies the functional and operational design requirements of the first miniature test plate (mini-plate [MP]) irradiation campaign (MP-1) of commercially fabricated LEU U-10Mo monolithic plate-type fuel and is the precursor to a large parametric mini-plate test (MP-2) aimed at producing the data to support regulatory qualification of the LEU U-10Mo monolithic fuel. The manuscript (1) provides a general description of the selected U-10Mo LEU fuel and (2) defines the overall experiment design and functional requirements to accomplish the specific test objective of MP-1, which is to confirm that the commercially manufactured LEU U-10Mo monolithic fuel meets the established requirements of geometric stability, mechanical integrity and stable and predictable behavior. The fuel testing parameters are established by the need to bound performance behavior within the operational envelope of the reactors being converted.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

DOE OSTI2018

Improved Miniaturized Linear Ion Trap Mass Spectrometer Using Lithographically Patterned Plates and Tapered Ejection Slit

We present a new two-plate linear ion trap mass spectrometer that overcomes both performance-based and miniaturization-related issues with prior designs. Borosilicate glass substrates are patterned with aluminum electrodes on one side and wire-bonded to printed circuit boards. Ions are trapped in the space between two such plates. Tapered ejection slits in each glass plate eliminate issues with charge build-up within the ejection slit and with blocking of ions that are ejected at off-nominal angles. The tapered slit allows miniaturization of the trap features (electrode size, slit width) needed for further reduction of trap size while allowing the use of substrates that are still thick enough to provide ruggedness during handling, assembly, and in-field applications. Plate spacing was optimized during operation using a motorized translation stage. A scan rate of 2300 Th/s with a sample mixture of toluene and deuterated toluene (D8) and xylenes (a mixture of o-, m-, p-) showed narrowest peak widths of 0.33 Th (FWHM). .

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗

DOE OSTI2018

Oblique water wave damping by two submerged thin vertical porous plates of different heights

Oblique water wave damping by two fully submerged vertical parallel porous plates of different heights is investigated within the framework of linear water wave theory. A channel of infinite horizontal extent but of finite depth is divided into three regions in each of which three different velocity potentials are considered and subsequently the corresponding boundary value problems are formulated. By means of eigenfunction expansion and least square method, complete analytical solution in each of the regions is obtained. With the help of the matching conditions along the vertical boundaries between any two successive regions, the reflection and transmission coefficients, and hence the energy loss (in %), are obtained numerically by applying a matrix method. Numerical study is carried out for various relevant parameters and it is found that with an appropriate choice of the parameters and positioning of the porous plates, both of the reflection and transmission coefficients become significantly low and consequently the porous plates can be utilized as an effecting wave absorber. Comparison of this work with earlier available work is made, and the good agreement in the results suggests the applicability of this method in further engineering purposes. A particular case of two free surface piercing plates is also investigated on similar line and the results are presented in order to observe the difference with the earlier case.

97 MATHEMATICS AND COMPUTING↗

DOE OSTI2016

Multiple plates subducting beneath Colombia, as illuminated by seismicity and velocity from the joint inversion of seismic and gravity data

Subduction beneath the northernmost Andes in Colombia is complex. Based on seismicity distributions, multiple segments of slab appear to be subducting, and arc volcanism ceases north of 5° N. Here, we illuminate the subduction system through hypocentral relocations and Vp and Vs models resulting from the joint inversion of local body wave arrivals, surface wave dispersion measurements, and gravity data. The simultaneous use of multiple data types takes advantage of the differing sensitivities of each data type, resulting in velocity models that have improved resolution at both shallower and deeper depths than would result from traditional travel time tomography alone. The relocated earthquake dataset and velocity model clearly indicate a tear in the Nazca slab at 5° N, corresponding to a 250-km shift in slab seismicity and the termination of arc volcanism. North of this tear, the slab is flat, and it comprises slabs of two sources: the Nazca and Caribbean plates. The Bucaramanga nest, a small region of among the most intense intermediate-depth seismicity globally, is associated with the boundary between these two plates and possibly with a zone of melting or elevated water content, based on reduced Vp and increased Vp/Vs. As a result, we also use relocated seismicity to identify two new faults in the South American plate, one related to plate convergence and one highlighted by induced seismicity.

58 GEOSCIENCES↗

DOE OSTI2018

Literature Survey and a Universal Evaporation Correlation for Plate type Heat Exchangers

Plate heat exchangers are widely used in the industry. Being compact in nature, they are good candidates to be used as evaporators with reduced charge. Here, a review of the existing evaporation heat transfer coefficient data for plate heat exchangers has been carried out. The literature survey also includes compilation of available Nusselt number correlations. In this work, an attempt has been made to develop a universal Nusselt number correlation that can be used to predict the heat transfer coefficient during evaporation of several key refrigerants using various plate geometries. The predicted values of Nusselt number using proposed correlation were found to be in good agreement with the experimental data of ammonia (R-717), R-134a, R-410A and few relatively new refrigerants. The proposed correlation is valid for 313 < Re eq < 12,700, 0.000136 < Bo eq < 0.0019 and is shown to predict the actual data within ±30% error. The predicted heat transfer coefficient was also found to be in good agreement with results from the major plate exchanger manufacturers.

42 ENGINEERING↗

DOE OSTI2022

Validation of material models for puncture of 7075-T651 aluminum plate

Plate puncture simulations are challenging computational tasks that require advanced material models including high strain rate and thermal-mechanical effects on both deformation and failure, plus finite element techniques capable of representing large deformations and material failure. The focus of this work is on the material issues, which require large sets of experiments, flexible material models and challenging calibration procedures. In this study, we consider the puncture of 12.7 mm thick, 7075-T651 aluminum alloy plates by a cylindrical punch with a hemispherical nose and diameter of 12.7 mm. The plasticity and ductile failure models were isotropic with calibration data obtained from uniaxial tension tests at different temperatures and strain rates plus quasi-static notched tension tests and shear-dominated tests described here. Sixteen puncture experiments were conducted to identify the threshold penetration energy, mode of puncture and punch acceleration during impact, The punch was mounted on a 139 kg mass and dropped on the plates with different impact speeds. Since the mass was the same in all tests, the quantity of interest was the impact speed. The axis and velocity of the punch were perpendicular to the plate surface. The mean threshold punch speed was 3.05 m/s, and the mode of failure was plugging by thermal-mechanical shear banding accompanied by scabbing fragments. Application of the material models in simulations of the tests yielded accurate estimates of the threshold puncture speed and of the mode of failure. Time histories of the punch acceleration compared well between simulation and test. Remarkably, the success of the simulations occurred in spite of even the smallest element used being larger than the width of the shear bands.

36 MATERIALS SCIENCE↗

DOE OSTI2017

Crystallographic texture and microstructural changes in fusion welds of recrystallized Zry-4 rolled plates

This study presents a detailed characterization of the microstructural and crystallographic texture changes observed in the transition region in a weld between two Zircaloy-4 cold rolled and recrystallized plates. The microstructural study was performed by optical microscopy under polarized light and scanning electron microscopy (SEM). Texture changes were characterized at different lengthscales: in the micrometric size, orientation imaging maps (OIM) were constructed by electron backscatter diffraction (EBSD), in the millimetre scale, high energy XRD experiments were done at the Advanced Photon Source (USA) and compared to neutron diffraction texture determinations performed in the HIPPO instrument at Los Alamos National Laboratory. In the heat affected zone (HAZ) we observed the development of Widmanstätten microstructures, typical of the α( hcp ) to β( bcc ) phase transformation. Associated with these changes a rotation of the c-poles is found in the HAZ and fusion zone. While the base material shows the typical texture of a cold rolled plate, with their c-poles pointing 35° apart from the normal direction of the plate in the normal-transversal line, in the HAZ, c-poles align along the transversal direction of the plate and then re-orient along different directions, all of these changes occurring within a lengthscale in the order of mm. The evolution of texture in this narrow region was captured by both OIM and XRD, and is consistent with previous measurements done by Neutron Diffraction in the HIPPO diffractometer at Los Alamos National Laboratory, USA. The microstructural and texture changes along the HAZ were interpreted as arising due to the effect of differences in the cooling rate and β grain size on the progress of the different α variants during transformation. Fast cooling rates and large β grains are associated to weak variant selection during the β–>α transformation, while slow cooling rates and fine β grains result in strong variant selection.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

DOE OSTI2022

High strain-rate compression behavior of polymeric rod and plate Kelvin lattice structures

The compressive high strain-rate behavior of polymeric Kelvin lattice structures with rod-based or plate-based unit cells was investigated through experimental techniques and finite element simulations. Polymeric lattice structures with 5x5x5 unit cell geometries were manufactured on the millimeter scale using vat polymerization additive manufacturing and tested at low (0.001/s) and high (1000/s) strain-rates. High strain-rate experiments were performed and validated for a viscoelastic split-Hopkinson (Kolsky) pressure bar system (SHPB) coupled with high-speed imaging and digital image correlation (DIC). Experimental results at both low and high strain-rates show the formation of a localized deformation band which was more prevalent in low relative density specimens and low strain-rate experiments. Strain-rate effects of lattice specimens strongly correlate with effects of the base polymer material; both bulk polymer and lattice specimen demonstrated strain-rate hardening, strain-rate stiffening, and decreased fracture strain under dynamic loading. Results show mechanical failure properties and energy absorption depended strongly on the relative density of the lattice specimen and exhibited distinct scaling between relative density and geometry type (rod, plate) and loading rate. High relative density plate-lattices demonstrated inferior mechanical properties to rod-lattices; however, there exists a critical relative density for a given mechanical property (17%- 28%) below which plate-lattices outperform rod-lattices of similar mass. As a result, high strain-rate explicit finite element simulations were performed and showed good agreement with the mechanical failure trends and deformation modes observed in the experiments.

36 MATERIALS SCIENCE↗

DOE OSTI2026

Electrochemo-mechanics unlocks hidden dynamics of lithium plating under stacking pressure

Understanding and mitigating lithium plating remains one of the most pressing challenges in advancing the safety and longevity of lithium-ion batteries (LIBs). Here, we present a novel integrative framework that combines in-operando swelling force measurements with a physics-based electro-chemo-mechanical model to uncover previously inaccessible insights into lithium plating dynamics under mechanical constraints. Unlike existing approaches that focus primarily on electrochemical signatures, our approach captures the coupled mechanical responses of commercial pouch cells during cycling, revealing how mechanical constraints fundamentally alter degradation pathways. We demonstrate that the use of a moderate stacking pressure suppresses lithium plating and enhances lithium stripping. This mechanically driven structural effect, coupled with the electrochemical process, significantly extends the linear aging regime in LIBs. Intriguingly, intermittent capacity recovery events that were observed during the battery cycling suggest dynamic lithium reactivation, a phenomenon rarely captured in real-time. This study pioneers a stress-aware methodology for diagnosing and managing lithium plating, establishing a new paradigm for real-time battery health monitoring. The findings offer transformative implications for the design of durable, high-performance LIB systems, opening new avenues for intelligent control strategies in battery management systems.

Bhowmick, Amit↗

DOE OSTI2025

Development of a versatile plate spectrometer for electron beam characterization

A new instrument for electron beam characterization has been developed, based on measuring the range of beam electrons in different thicknesses of aluminum, to determine both the current and energy of an electron beam traveling in open air. This instrument is referred to as a ‘plate spectrometer’ as the thickness of the spectrometer is adjusted by adding or removing aluminum plates. This spectrometer was assembled and then characterized at the Idaho Accelerator Center (IAC) with three different beam energies and with one beam energy at the University of Maryland Radiation Facilities. The plate spectrometer was able to match the median energies and provide a reasonable constraint to the beam distributions seen in the IAC magnetic spectrometer. Finally, in a separate experiment, the plate spectrometer was also seen to agree with a dosimetry characterization of the beam at the University of Maryland Radiation Facilities and improved upon the uncertainties of this measurement.

43 PARTICLE ACCELERATORS↗

DOE OSTI2023

Irradiation performance of a U-7Mo in Al-Si matrix dispersion full-size fuel plate assembly

The Korea Atomic Energy Research Institute (KAERI) is leading the Ki-Jang Research Reactor (KJRR) project with the intent to develop a new reactor for medical isotope production and other nuclear research purposes. The KJRR core is designed to use high density fuel system where uranium alloyed with 7 wt% molybdenum (U-7Mo) particles are dispersed in a matrix of aluminum alloyed with 5 wt% silicon (Al-5Si) and clad in aluminum alloy 6061 (Al-6061) to form fuel plates. KAERI developed a fabrication facility to construct KJRR fuel assemblies and partnered with the Idaho National Laboratory (INL) to irradiate a full-size fuel assembly, with 21 total fuel plates, in the Advanced Test Reactor (ATR). Irradiation testing and subsequent Post Irradiation Exam (PIE) campaigns were performed successfully over a multi-year project. Monte Carlo neutronic calculations, coupling with a depletion code, were performed based on ATR’s as-run power history which showed that the highest power plate (plate 20) reached 83.1 % end-of-life (EOL) local burnup based on initial 235 U content. Additionally, finite element thermal modeling was performed based as-run power history which showed a beginning-of-life (BOL) peak local heat flux of 184 W/cm 2 . No anomalous fuel performance was observed during the irradiation and target test conditions were achieved. PIE showed favorable performance of the fuel assembly regarding all important phenomena. This paper describes the KJRR fuel assembly irradiation conditions and PIE data to support the conclusion that it performed well, without evidence of unexpected or problematic fuel performance, within an irradiation test designed to bound the KJRR design environment.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

DOE OSTI2023

Modeling of transverse stimulated Raman scattering in KDP/DKDP in large-aperture plates suitable for polarization control

Transverse stimulated Raman scattering (TSRS) in potassium dihydrogen phosphate (KDP) and deuterated potassium dihydrogen phosphate (DKDP) plates for large-aperture, inertial confinement fusion (ICF)-class laser systems is a well-recognized limitation giving rise to parasitic energy conversion and laser-induced damage. The onset of TSRS is manifested in plates exposed to the ultraviolet section of the beam. TSRS amplification is a coherent process that grows exponentially and is distributed nonuniformly in the crystal and at the crystal surfaces. To understand the growth and spatial distribution of TSRS energy in various configurations, a modeling approach has been developed to simulate the operational conditions relevant to ICF-class laser systems. Specific aspects explored in this work include (i) the behavior of TSRS in large-aperture crystal plates suitable for third-harmonic generation and use as wave plates for polarization control in current-generation ICF-class laser system configurations; (ii) methods, and their limitations, of TSRS suppression and (iii) optimal geometries to guide future designs.

47 OTHER INSTRUMENTATION↗

DOE OSTI2015

Damage imaging in a laminated composite plate using an air-coupled time reversal mirror

We demonstrate the possibility of selectively imaging the features of a barely visible impact damage in a laminated composite plate by using an air-coupled time reversal mirror. The mirror consists of a number of piezoelectric transducers affixed to wedges of power law profiles, which act as unconventional matching layers. The transducers are enclosed in a hollow reverberant cavity with an opening to allow progressive emission of the ultrasonic wave field towards the composite plate. The principle of time reversal is used to focus elastic waves at each point of a scanning grid spanning the surface of the plate, thus allowing localized inspection at each of these points. The proposed device and signal processing removes the need to be in direct contact with the plate and reveals the same features as vibrothermography and more features than a C-scan. More importantly, this device can decouple the features of the defect according to their orientation, by selectively focusing vector components of motion into the object, through air. For instance, a delamination can be imaged in one experiment using out-of-plane focusing, whereas a crack can be imaged in a separate experiment using in-plane focusing. As a result, this capability, inherited from the principle of time reversal, cannot be found in conventional air-coupled transducers.

36 MATERIALS SCIENCE↗

DOE OSTI2016

Air-coupled method to investigate the lowest-order antisymmetric Lamb mode in stubbed and air-drilled phononic plates

In this work, we applied a robust and fully air-coupled method to investigate the propagation of the lowest-order antisymmetric Lamb (A{sub 0}) mode in both a stubbed and an air-drilled phononic-crystal (PC) plate. By measuring simply the radiative acoustic waves of A{sub 0} mode close to the plate surface, we observed the band gaps for the stubbed PC plate caused by either the local resonance or the Bragg scattering, in frequency ranges in good agreement with theoretical predictions. We measured then the complete band gap of A{sub 0} mode for the air-drilled PC plate, in good agreement with the band structures. Finally, we compared the measurements made using the air-coupled method with those obtained by the laser ultrasonic technique.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗

DOE OSTI2019

Image-plate sensitivity to x rays at 2 to 60 keV

The sensitivity of Fuji SR and MS image plates (IPs) used in x-ray spectrometers on OMEGA and the National Ignition Facility has been measured using two techniques. A set of radioisotopes has been used to constrain image-plate sensitivity between 6 and 60 keV, while a Manson source has been used to expose image plates to x rays at energies between 1.5 and 8 keV. These data have shown variation in sensitivity on the order of 5% for a given IP type and scanner settings. The radioisotope technique has also been used to assess IP fading properties for MS-type plates over long times. IP sensitivity as a function of scanner settings and pixel size has been systematically examined, showing variations of up to a factor of 2 depending on IP type. Furthermore cross-calibration of IP scanners at different facilities is necessary to produce a consistent absolute sensitivity curve spanning the energy range of 2 to 60 keV.

47 OTHER INSTRUMENTATION↗

DOE OSTI2018

Multi-plate interceptive electron beam energy diagnostic—Implementation and validation

A previous publication [P. D. McChesney, “Multi-plate interceptive electron beam energy diagnostic—Theoretical design,” AIP Adv. (submitted)] reported a new interceptive electron beam kinetic energy measurement technique based on the beam penetration depth within a stack of conductive plates and gave results on the theoretical design of such a device. This paper expands on this and gives further results on the actual implementation of the diagnostic. The device geometry and measurement electronics system are described in detail. A prototype version of the multi-plate diagnostic was fabricated and tested using an electron linear accelerator at the Idaho Accelerator Center (IAC). A high-precision magnetic spectrometer system was designed and built for the purpose of validating the multi-plate diagnostic’s energy measurement capabilities. It was found that the diagnostic provides electron beam energy estimates that are accurate to better than the 10% level.

43 PARTICLE ACCELERATORS↗