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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 595 records · Page 33
All sourcesNASA NTRSDOE OSTI
DOE OSTI2025

Solid State Additive Manufacturing of Oxide Dispersion Strengthened-FeCrAl Alloy Components for High-Temperature Supercritical CO2 Power Cycle Applications

In this research, material extrusion additive manufacturing (MEAM) has been explored as an SSAM method for fabrication of 3-D components using ODS-FeCrAl alloy. MEAM-printed 3-D parts go through a series of process steps, e.g., chemical treatment, thermal treatment etc. in order to create a high density fully metallic part. Final 3-D part quality is associated with various process steps, e.g., filament fabrication, print design, and thermal treatment optimization. In MEAM, a metal powder loaded filament is used for printing 3-D shapes. Composition of the filament is very important since it provides shape retention at low-to-medium temperature. There are a few commercially available metallic alloy filaments. However, FeCrAl alloy filaments are not commercially available. In this project, we came up with a method to fabricate high quality composite FeCrAl filaments that could be used for MEAM printing. Subsequently, we have optimized MEAM print methods to fabricate samples that are larger than 10 mm, by using a modular print design approach. Finally, we have been able to optimize the chemical and high temperature heat treatment steps to achieve very high density (>98%) in sintered MEAM-printed products.

36 MATERIALS SCIENCE↗
DOE OSTI2025

Neutrally-buoyant balloons experiment – EMRTC 2025

This memo announces the successful execution of the neutrally-buoyant balloon experiment (EMRTC 2025), conducted at New Mexico Institute of Mining and Technology’s Energetic Materials Research and Testing Center (EMRTC) in Socorro, NM between April 3 and May 9, 2025. The experiment aimed to build on EMRTC 2022 balloon experiment through testing the effects of lateral and vertical displacement of release locations in a different terrain than EMRTC 2022. EMRTC 2025 employed dual GPS trackers on each balloon to provide both detailed near-source motion tracking in addition to the low-frequency long-distance trackers used in EMRTC 2022. A total of 156 neutrally-buoyant balloons were released over the week of May 5-9, which was approximately 2.5 times the number released in the EMRTC 2022 campaign. The dual tracking system will allow characterizing complex three-dimensional wind structures close to terrain features and diurnal wind patterns to validate wind and plume dispersion models for treaty verification.

99 GENERAL AND MISCELLANEOUS↗
DOE OSTI2024

Electrokinetic Rare Earth Element Purification

I, Kyle McCarthy, am traveling to Boston, MA for the Materials Research Society conference. At the conference, I will give an oral presentation on research findings from Energy and Homeland Security LDRD "A New, Green Approach to Rare Earth Element (REE) Purification Based on Electrokinetics." in talk titled "Electrokinetic Rare Earth Element Purification." I will also attend other live presentations and conduct professional networking. This fits within Sandia's energy security mission.

McCarthy, Kyle Patrick [Sandia National Laboratori↗
DOE OSTI2021

High-Peak-Power Long-Wave Infrared Lasers with CO2 Amplifiers

Long-wave infrared (LWIR) picosecond pulses with multi-terawatt peak power have recently become available for advanced high-energy physics and material research. Multi-joule pulse energy is achieved in an LWIR laser system via amplification of a microjoule seed pulse with high-pressure, mixed-isotope CO 2 amplifiers. A chirped-pulse amplification (CPA) scheme is employed in such a laser to reduce the nonlinear interaction between the optical field and the transmissive elements of the system. Presently, a research and development effort is underway towards an even higher LWIR peak power that is required, for instance, for promising particle acceleration schemes. The required boost of the peak power can be achieved by reducing the pulse duration to fractions of a picosecond. For this purpose, the possibility of reducing the gain narrowing in the laser amplifiers and post-compression techniques are being studied. Another direction in research is aimed at the increased throughput (i.e., repetition rate), efficiency, and reliability of LWIR laser systems. The transition from a traditional electric-discharge pumping to an optical pumping scheme for CO 2 amplifiers is expected to improve the robustness of high-peak-power LWIR lasers, making them suitable for broad implementation in scientific laboratory, industrial, and clinical environments.

43 PARTICLE ACCELERATORS↗
NASA NTRS1971

Mini gas-core propulsion concept

A propulsion concept is presented that can achieve specific impulses of 1000 to 2000 seconds for thrust levels on the order of 100 pounds (445 N) and maintain a small (1.22 m) reactor diameter for a total power-plant weight of approximately 10,000 kg. The concept combines a small (0.61 m) diameter spherical gas core centrally located, followed by a moderator (BeO-15 cm), surrounded by a driver fuel region and contained in a pressure vessel (ID of 1.22 m). Best results (i.e., highest ratio of cavity power to total power) occur with U-233 isotope as the fuel in both the cavity and the driver, although U-235 can also be used. Concept may also have application in the testing of a gas-core reactor and MHD devices and in high temperature-pressure materials research.

Hyland, R. E.↗
NASA NTRS1971

A mini-cavity probe reactor.

The mini-cavity reactor is a rocket engine concept which combines the high specific impulse from a central gaseous fueled cavity (0.6 m diam) and NERVA type fuel elements in a driver region that is external to a moderator-reflector zone to produce a compact light weight reactor. The overall dimension including a pressure vessel that is located outside of the spherical reactor is approximately 1.21 m in diameter. Specific impulses up to 2000 sec are obtainable for 220 to 890 N of thrust with pressures less than 1000 atm. Powerplant weights including a radiator for disposing of the power in the driver region are between 4600 and 32,000 kg - less than payloads of the shuttle. This reactor could also be used as a test reactor for gas-core, MHD, breeding and materials research.

Hyland, R. E.↗
NASA NTRS1971

Mini gas-core propulsion concept.

A propulsion concept is presented that can achieve specific impulses of 1000 to 2000 seconds for thrust levels on the order of 100 pounds (445 N) and maintain a small (1.22 m) reactor diameter for a total power-plant weight of approximately 10,000 kg. The concept combines a small (0.61 m) diameter spherical gas core centrally located, followed by a moderator (BeO-15 cm), surrounded by a driver fuel region and contained in a pressure vessel (ID of 1.22 m). Best results (i.e., highest ratio of cavity power to total power) occur with U-233 isotope as the fuel in both the cavity and the driver, although U-235 can also be used. Concept may also have application in the testing of a gas-core reactor and MHD devices and in high temperature-pressure materials research.

Hyland, R. E.↗
NASA NTRS1972

Ion microprobe mass analyzer.

A useful future in many areas of solid material research is shown to exist for the ion microprobe mass analyzer, in the light of the quantitative analyses and other application examples described for illustration. The potentialities and limitations of the instrument are defined.

Andersen, C. A.↗
NASA NTRS1973

Superconducting resonators and devices.

The high-frequency properties of superconductors are reviewed, including the London, Pippard, and Mattis-Bardeen surface impedance, and techniques for measuring and separating losses are discussed. Residual resistance mechanisms are described and evaluated, including high field effects. The state of knowledge is shown to be adequate for engineering design. Applications of superconducting resonators and lines to filters, tuners, oscillators, amplifiers and mixers, transmission lines, antennas, optical and radiation detection, and materials research are discussed.

Hartwig, W. H.↗
NASA NTRS1973

Stress-corrosion cracking of titanium alloys.

In the light of research material published up to May 1970, the current understanding of the experimental variables involved in the stress-corrosion cracking (SCC) behavior of titanium and its alloys is reviewed. Following a brief summary of the metallurgy and electrochemistry of titanium alloys, the mechanical, electrochemical, and metallurgical parameters influencing SCC behavior are explored with emphasis on crack growth kinetics. Macro- and microfeatures of fractures are examined, and it is shown that many transgranular SCC failures exhibit morphological and crystallographic features similar to mechanical cleavage failures. Current SCC models are reviewed with respect to their ability to explain the observed SCC behavior of titanium and its alloys. Possible methods for eliminating or minimizing stress corrosion hazards in titanium or titanium alloy components are described.

Blackburn, M. J.↗
NASA NTRS1975

Potential structural material problems in a hydrogen energy system

Potential structural material problems that may be encountered in the three components of a hydrogen energy system - production, transmission/storage, and utilization - were identified. Hydrogen embrittlement, corrosion, oxidation, and erosion may occur during the production of hydrogen. Hydrogen embrittlement is of major concern during both transmission and utilization of hydrogen. Specific materials research and development programs necessary to support a hydrogen energy system are described.

Gray, H. R.↗
NASA NTRS1974

Space station 'Skylab' - The harvest begins

Initial difficulties connected with the damage suffered by the space station during the launching operation and approaches for overcoming these difficulties are discussed along with the results obtained by the astronauts in their investigations. Attention is given to biomedical results, new solar discoveries, observations of the earth, materials research, and the new products obtained as a result of space processing.

Von Puttkamer, J.↗
NASA NTRS1975

Materials processing in space - New challenges for industry

A summary is presented of NASA's activity in materials research in zero-g. Very simple experiments to determine the effects of zero-g upon solidification processes, upon heat flow, convection and mass transport, and upon the separation of biological cells were conducted during three Apollo flights. The investigations were continued in a series of experiments conducted on Skylab. The experiments provided data on a wide range of space-processing topics. The various tests and the results obtained in them are discussed. Attention is also given to experiments planned for the Apollo-Soyuz experiment, studies to be conducted with the aid of sounding rockets, and an evaluation of the possibilities provided by space processing for industry.

Bredt, J. H.↗
NASA NTRS1977

Analytical study of space processing of immiscible materials for superconductors and electrical contacts

The results of a study conducted to determine the role space processing or materials research in space plays in the superconductor and electrical contact industries are presented. Visits were made to manufacturers, users, and research organizations connected with these products to provide information about the potential benefits of the space environment and to exchange views on the utilization of space facilities for manufacture, process development, or research. In addition, space experiments were suggested which could result in improved terrestrial processes or products. Notable examples of these are, in the case of superconductors, the development of Nb-bronze alloys (Tsuei alloys) and, in the electrical contact field, the production of Ag-Ni or Ag-metal oxide alloys with controlled microstructure for research and development activities as well as for product development. A preliminary experimental effort to produce and evaluate rapidly cooled Pb-Zn and Cu-Nb-Sn alloys in order to understand the relationship between microstructure and superconducting properties and to simulate the fine structure potentially achievable by space processing was also described.

Gelles, S. H.↗
NASA NTRS1976

Considerations to achieve directionality for gamma ray lasers

A method of alignment of nuclei for a gamma ray laser and a means of achieving preferential emission of radiation along the crystal axis are studied. Atomic alignment was achieved by materials researchers who made composite structures composed of needle-like single crystals all with the same orientation and all pointing in the same direction contained in a matrix of cobalt or nickel. The proposed method of preferential emission of radiation along the aligned needles is to have a symmetric field gradient at the nucleus and a sequence of excited levels of spin and parity 2(+) and 0(+). The proposed scheme reduces the density of excited states required for lasing and reduces the linewidth due to inhomogenous broadening. Mossbauer absorption experiments intended to test these ideas are outlined.

Jha, S.↗