Electrostatic Levitator for High-Temperature Containerless Materials Processing
This paper discusses recent developments in high-temperature electrostatic levitation technology for containerless processing of metals and alloys.
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This paper discusses recent developments in high-temperature electrostatic levitation technology for containerless processing of metals and alloys.
Here, we define the observational parameter regime necessary for observing low-altitude ionospheric origins of high-latitude ion upflow/outflow. We present measurement challenges and identify a new analysis technique which mitigates these impediments. To probe the initiation of auroral ion upflow, it is necessary to examine the thermal ion population at 200-350 km, where typical thermal energies are tenths of eV. Interpretation of the thermal ion distribution function measurement requires removal of payload sheath and ram effects. We use a 3-D Maxwellian model to quantify how observed ionospheric parameters such as density, temperature, and flows affect in situ measurements of the thermal ion distribution function. We define the viable acceptance window of a typical top-hat electrostatic analyzer in this regime and show that the instrument's energy resolution prohibits it from directly observing the shape of the particle spectra. To extract detailed information about measured particle population, we define two intermediate parameters from the measured distribution function, then use a Maxwellian model to replicate possible measured parameters for comparison to the data. Liouville's theorem and the thin-sheath approximation allow us to couple the measured and modeled intermediate parameters such that measurements inside the sheath provide information about plasma outside the sheath. We apply this technique to sounding rocket data to show that careful windowing of the data and Maxwellian models allows for extraction of the best choice of geophysical parameters. More widespread use of this analysis technique will help our community expand its observational database of the seed regions of ionospheric outflows.
Organic solar cells (OSCs) have achieved much progress with rapidly increasing power conversion efficiencies (PCEs). It should be noted that the top-performance OSCs are generally consisted of active materials with complex chemical structures, resulting in high costs. Here, combining the material design and morphology control, high-efficiency OSCs are fabricated by a low-cost donor: acceptor blend. A completely non-fused electron acceptor named Tz is designed and synthesized via introducing thiazole units on both sides of a bithiophene core, which shows an outstanding PCE of 13.3% with a typical polythiophene donor. More importantly, optimization guidelines are presented to get excellent morphology for low-cost donor:acceptor systems. Three polythiophenes are selected, poly(3-hexylthiophene) and its two derivatives with electron-withdrawing substitutions (PDCBT and PDCBT-2F), as donors to fabricate the cell devices. The computational and experimental data reveal that decreasing the electrostatic interaction between polythiophene and Tz is the key to getting a suppressed miscibility and thus a high phase purity. Finally, this study provides insight into the molecular design and donor:acceptor matching requirements for high-efficiency and low-cost OSCs.
Carbon‐supported nanoparticles (NPs) are widely used as catalysts in fuel cells and electrolyzers. While it is well known that NPs with smaller size and higher loading often lead to better catalytic activity, they remain challenging to synthesize due to the weak control over the surface properties of the support. Herein, a facile approach to synthesize carbon‐supported, high‐loading, and ultra‐small Pt 3 Ni NPs via applying thermal shock on strongly interacted carbon support with metal salt is reported. Specifically, sodium citrate is introduced into the precursor solution and substrate mixture, which induces strong electrostatic effect between metal salts and carbon particles that markedly improves precursor anchoring and dispersion, thereby achieving high particle loading as well as small size and distribution. As a proof‐of‐concept, the synthesis of Pt 3 Ni NPs supported on carbon black with particle size of 1.56 ± 0.36 nm at 30 wt% loading and 1.66 ± 0.56 nm at 40 wt% loading is reported, where the sizes are among the smallest while the loadings are among the highest in the literature. This approach can be readily extended to many compositions and substrates, with tunable particle size and loading, thereby substantially expanding the synthesis space for NP catalysts in various electrochemical applications.
Synthesis of graphene nanoplates (GNPs)/copper (Cu) composites is one of the key challenges in the uniform dispersion of GNPs in the Cu matrix because of their density difference. In this work, GNPs/Cu composites are synthesized through electrostatic self-assembly and spark plasma sintering. The GNPs are uniformly dispersed in the Cu matrix. The graphene protective films are formed in the composites to protect the Cu matrix. The antifriction performance of the GNPs/Cu composites is investigated using a ball-on-disk apparatus. The corrosion resistance of the GNPs/Cu composites is estimated using potentiodynamic polarization curves. Wear and corrosion mechanisms are analyzed through scanning electron microscopy with energy-dispersive spectroscopy. The antifriction performance and corrosion resistance of the composites can be significantly improved by adding GNPs.
In charge detection mass spectrometry (CDMS), ions are passed through a detection tube and the m/z ratio and charge are determined for each ion. The uncertainty in the charge and m/z determinations can be dramatically reduced by embedding the detection tube in an electrostatic linear ion trap (ELIT) so that ions oscillate back and forth through the detection tube. The resulting time domain signal can be analyzed by fast Fourier transforms (FFTs). The ion’s m/z is proportional to the square of the oscillation frequency, and its charge is derived from the FFT magnitude. The ion oscillation frequency is dependent on the physical dimensions of the trap as well as the ion energy. A new ELIT has been designed for CDMS using the central particle method. In the new design, the kinetic energy dependence of the ion oscillation frequency is reduced by an order of magnitude. An order of magnitude reduction in energy dependence should have led to an order of magnitude reduction in the uncertainty of the m/z determination. In practice, a factor of four improvements was achieved. This discrepancy is probably mainly due to the trajectory dependence of the ion oscillation frequency. The new ELIT design uses a duty cycle of 50%. We show that a 50% duty cycle produces the lowest uncertainty in the charge determination. This is due to the absence of even-numbered harmonics in the FFT, which in turn leads to an increase in the magnitude of the peak at the fundamental frequency. .
Mono-ligation kinetics were measured for ammonia reacting with atomic cations in the first two groups of the periodic table (K{sup +}, Rb{sup +}, Cs{sup +} and Ca{sup +}, Sr{sup +}, Ba{sup +}). Also, mono-ligation energies were computed using density functional theory (DFT) in an attempt to assess the role of non-covalent electrostatic interactions in these chemical reactions. The measurements were performed at room temperature in helium bath gas at 0.35 Torr using an inductively coupled plasma/selected-ion flow tube (ICP/SIFT) tandem mass spectrometer. Rate coefficients are reported for ammonia addition, the only reaction channel that was observed with all these cations. A systematic decrease in the rate of addition of NH{sub 3} was observed for both group 1 and 2 cations going down the periodic table. The computational studies predict a decrease in the adduct binding energy and an increase in the bond separation going down groups 1 and 2 of the periodic table and provide some insight into the role of the extra selectron in the group 2 radical cations in ligand bonding. A correlation is seen between the efficiency of ligation and the binding energy of the adduct ion and attributed to the lifetime of the intermediate encounter complex against back dissociation which is dependent on its well depth. Higher-order additions of ammonia were also observed. Remarkable differences in the extent and kinetics were seen between the group 1 and 2 cations, and these were attributed to the occurrence of ammonia solvation of the extra s electron in the higher-order adducts of the alkaline earth cations. .
Significant experimental and computational investigations have explored the feasibility of electrostatically-motivated dust motion on the lunar surface. The motion of lunar dust influences our understanding of the evolution of the surface and may also present a hazard to future exploration vehicles and astronauts. The possibility of a sustained exploration presence on the lunar surface opens the door to long-term experiments on the lunar surface, akin to the science facilities on the International Space Station. We have identified four measurements/observations that would significantly advance our understanding of dust-plasma interactions on the lunar surface. In this context, we provide conceptual designs for payloads to obtain these observations: a Langmuir probe, dust deposit witness plate, regolith charge measurement instrument, and cameras to look for evidence of horizon glow. These payloads could deploy independently and sequentially, or together as a suite. The proposed payloads would provide key observations that would inform future modeling efforts and direct future in situ experiments to understand the dust-plasma environment, both for planetary science and spacecraft design applications.
Nitrate is an important pollutant in drinking water worldwide, and a number of methods exist for its removal from water including ion exchange and reverse osmosis. However, these approaches suffer from a variety of disadvantages including requirements for supply and disposal of brine used for regeneration in ion exchange and low water recovery ratio for reverse osmosis. We demonstrate the use of high surface area activated carbon electrodes functionalized with moieties having high affinity for adsorption of nitrate from aqueous solution, such as those used in ion exchange. Adsorption of surfactant molecules having a quaternary amine ionic group to the activated carbon surfaces provides functionalization of the surfaces without complex chemistries. The functionalized electrodes have adsorption capacities of about 80 mg NO 3 - per gram of activated carbon material. Unlike a traditional ion exchanger, the functionalized surfaces can be repeatedly regenerated by the application of an electrostatic potential which displaces the bound NO 3 - while leaving an excess of electronic charge on the electrode. The cell is completed by a counter electrode passing current via Faradaic reactions during regeneration. The proposed system is a hybrid form of capacitive deionization, wherein one electrode is strongly capacitive and the counter electrode is dominated by Faradaic reactions. Up to approximately 40% of the initial capacity of the electrode is accessible following electrical regeneration.
Despite advancements in high-performance computing and modern numerical algorithms, computational cost remains prohibitive for multi-query kinetic plasma simulations. Here, in this work, we develop data-driven reduced-order models (ROMs) for collisionless electrostatic plasma dynamics, based on the kinetic Vlasov-Poisson equation. Our ROM approach projects the equation onto a linear subspace defined by the proper orthogonal decomposition (POD) modes. We introduce an efficient tensorial method to update the nonlinear term using a precomputed third-order tensor. We capture multiscale behavior with a minimal number of POD modes by decomposing the solution manifold into multiple time windows and creating temporally local ROMs. We consider two strategies for decomposition: one based on the physical time and the other based on the electric field energy. Applied to the 1D1V Vlasov–Poisson simulations, that is, prescribed E-field, Landau damping, and two-stream instability, we demonstrate that our ROMs accurately capture the total energy of the system both for parametric and time extrapolation cases. The temporally local ROMs are more efficient and accurate than the single ROM. In addition, in the two-stream instability case, we show that the energy-windowing reduced-order model (EW-ROM) is more efficient and accurate than the time-windowing reduced-order model (TW-ROM). With the tensorial approach, EW-ROM solves the equation approximately 90 times faster than Eulerian simulations while maintaining a maximum relative error of 7.5% for the training data and 11% for the testing data.
Aluminum particles were synthesized with shell thicknesses ranging from 2.7 to 8.3 nm and a constant diameter of 95 nm. These fuel particles were combined with molybdenum trioxide particles and the electrostatic discharge (ESD) sensitivity of the mixture was measured. Results show ignition delay increased as the alumina shell thickness increased. These results correlated with electrical resistivity measurements of the mixture which increased with alumina concentration. A model was developed using COMSOL for ignition of a single Al particle. The ignition delay in the model was consistent with the experimental results suggesting that the primary ESD ignition mechanism is joule heating.
Powder energetic materials are highly sensitive to electrostatic discharge (ESD) ignition. This study shows that small concentrations of carbon nanotubes (CNT) added to the highly reactive mixture of aluminum and copper oxide (Al + CuO) significantly reduces ESD ignition sensitivity. CNT act as a conduit for electric energy, bypassing energy buildup and desensitizing the mixture to ESD ignition. The lowest CNT concentration needed to desensitize ignition is 3.8 vol.% corresponding to percolation corresponding to an electrical conductivity of 0.04 S/cm. Conversely, added CNT increased Al + CuO thermal ignition sensitivity to a hot wire igniter.
Electrostatic discharge (ESD) is a main cause for ignition in powder media ranging from grain silos to fireworks. Nanoscale particles are orders of magnitude more ESD ignition sensitive than their micron scale counterparts. This study shows that at least 13 vol. % carbon nanotubes (CNT) added to nano-aluminum and nano-copper oxide particles (nAl + CuO) eliminates ESD ignition sensitivity. The CNT act as a conduit for electric energy and directs electric charge through the powder to desensitize the reactive mixture to ignition. For nanoparticles, the required CNT concentration for desensitizing ESD ignition acts as a diluent to quench energy propagation.
The enormous potential of solar energy harvesting plants to provide clean energy is severely limited by dust accumulation on their optical surfaces. In lieu of the most commonly-practiced manual cleaning method of using high-pressure water jets, electrodynamic screen (EDS) technology offers an attractive solution for removing dust particles from optical surfaces using electrostatic forces. In this paper, the impacts of different EDS design parameters in the electric field distribution on an EDS have been studied. Furthermore, based on electric field expressions, closed-form solutions for multipolar dielectrophoretic (DEP) forces in the EDS application are provided. Detailed evaluation of the EDS performance necessi- tates investigation of different forces involved in the dust removal process. Different comparisons are made between repelling and attracting forces exerted on dust particles deposited on an EDS surface. These comparisons elucidate EDS performance in the removal of a given size range of dust particles. The significant detrimental impact of relative humidity upon the dust removal process is quantitatively addressed. As a result, it is shown how just a 10 percent increase in relative humidity can make the repelling force ineffective in the dust removal process.
Automatic dust removal using the electrostatic forces of electrodynamic screen (EDS) is an emerging method for mitigation of energy yield losses caused by dust accumulation on solar collectors. Both electric field distribution and dust particles' charge acquired during the removal process play pivotal roles in thorough evaluation of EDS performance. Previous studies have comprehensively analyzed the electric field distribution in EDS. In this paper we have conducted a number of experiments to examine how two EDS design parameters, electrode width and inter-electrode spacing, and two operational parameters, applied voltage and relative humidity, affect dust particles' charge. Sixteen EDS prototypes in two sets were developed and tested in a laboratory environment to study the acquired charge by dust particles via charge-to-mass ratio measurements. It has been shown that the charge-to-mass ratio is directly affected by the electric field intensity on an EDS surface. Furthermore, we have shown the detrimental impact of relative humidity on EDS performance. Here, the results are advantageous in the evaluation of EDS design and its optimization to attain maximum dust removal efficiency.
We study the energy delivered through a small-resistance series “victim” load during electrostatic discharge events in air. For gap lengths over 1 mm, the fraction of the stored energy delivered is mostly gap-length independent, with a slight decrease at larger gaps due to electrode geometry. The energy to the victim scales linearly with circuit capacitance and victim load resistance but is not strongly dependent on circuit inductance. This scaling leads to a simple approach to predicting the maximum energy that will be delivered to a series resistance for the case where the victim load resistance is lower than the spark resistance.
Rare event searches such as neutrinoless double beta decay and Weakly Interacting Massive Particle detection require ultra-low background detectors. Radon contamination is a significant challenge for these experiments, which employ highly sensitive radon assay techniques to identify and select low-emission materials. This work presents the development of ultra-sensitive electrostatic chamber (ESC) instruments designed to measure radon emanation in a recirculating gas loop, for future lower background experiments. Unlike traditional methods that separate emanation and detection steps, this system allows continuous radon transport and detection. This is made possible with a custom-built recirculation pump. A Python-based analysis framework, PyDAn, was developed to process and fit time-dependent radon decay data. Radon emanation rates are given for various materials measured with this instrument. A radon source of known activity provides an absolute calibration, enabling statistically-limited minimal detectable activities of 20 µBq. These devices are powerful tools for screening materials in the development of low-background particle physics experiments.
Advances in scanning probe microscopy (SPM) methods such as time-resolved electrostatic force microscopy (trEFM) now permit the mapping of fast local dynamic processes with high resolution in both space and time, but such methods can be time-consuming to analyze and calibrate. Here, we design and train a regression neural network (NN) that accelerates and simplifies the extraction of local dynamics from SPM data directly in a cantilever-independent manner, allowing the network to process data taken with different cantilevers. We validate the NN’s ability to recover local dynamics with a fidelity equal to or surpassing conventional, more time-consuming, calibrations using both simulated and real microscopy data. We apply this method to extract accurate photoinduced carrier dynamics on n = 1 butylammonium lead iodide, a halide perovskite semiconductor film that is of interest for applications in both solar photovoltaics and quantum light sources. Lastly, we use SHapley Additive exPlanations to evaluate the robustness of the trained model, confirm its cantilever-independence, and explore which parts of the trEFM signal are important to the network.