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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 577 records · Page 32

Harnessing dimethyl ether with ultra-low-grade heat for scaling-resistant brine concentration and fractional crystallization

Solvent-driven separations may enable scalable concentration of hypersaline brines, supporting a circular resource economy from the extraction of lithium and rare earth elements from spent battery and magnet leachates. This work analyses a novel solvent-driven water extraction (SDWE) system employing dimethyl ether (DME) and ultra-low-grade heat for brine concentration and fractional crystallization. SDWE exploits DME’s unique properties: (1) a low dielectric constant that promotes water solubility over charged solutes by a factor of 10 3 , and (2) a high volatility that facilitate efficient DME reconcentration with ultra-low-grade heat. The techno-economic viability of SDWE is assessed with a computational framework that encompasses a liquid–liquid separator and a solvent concentrator. We integrate the extended universal quasichemical model with the virial equation of state to predict the compositions of the complex three-phase DME-water mixture at vapor–liquid and liquid–liquid equilibrium. Subsequently, we optimize the thermodynamic and economic performance of SDWE, by controlling the interstage flash pressure, heat source temperature, and the number of concentrating stages. DME-based SDWE concentrates an input saline feed to 5.5 M and regenerates over 99 % of the DME using ultra-low-grade heat below 50 °C, with a DME/water selectivity ratio of 125. Here our calculations reveal that optimal performance is achieved at interstage flash pressures of 0.4 – 0.5 bar for heat source temperatures between 323–373 K, with improved exergetic efficiencies at lower temperatures. At a heat source temperature of 323 K and an interstage pressure of 0.489 bar, DME-driven SDWE achieves an optimal thermodynamic efficiency of 20.5 % and a projected specific cost of US$ 1.93 m -3 . These specific costs suggest that SDWE is competitive with commercialized thermal distillation technologies, while mitigating the traditional risks associated with scaling in heat and mass exchangers with hypersaline brines.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Fast plasma heating by anomalous and inertial resistivity effects in the solar atmosphere

A simple model is presented to describe fast plasma heating by anomalous and inertial resistivity effects. It is noted that a small fraction of the plasma contains strong currents that run parallel to the magnetic field and are driven by an exponentiating electric field. The anomalous character of the current dissipation derives from the excitation of electrostatic ion-cyclotron and/or ion-acoustic waves. The possible role of resistivity deriving from geometrical effects ('inertial resistivity') is also considered. Using a marginal stability analysis, equations for the average electron and ion temperatures are derived and numerically solved. No loss mechanisms are taken into account. The evolution of the plasma is described as a path in the drift velocity diagram, where the drift velocity is plotted as a function of the electron to ion temperature ratio.

Duijveman, A.↗

Safe atmosphere entry of an isotope heat source with a single stable trim attitude at hypersonic speeds

A theoretical investigation has been made to design an isotope heat source capable of satisfying the conflicting thermal requirements of steady-state operation and atmosphere entry. The isotope heat source must transfer heat efficiently to a heat exchange during normal operation with a power system in space, and in the event of a mission abort, it must survive the thermal environment of atmosphere entry and ground impact without releasing radioactive material. A successful design requires a compatible integration of the internal components of the heat source with the external aerodynamic shape. To this end, configurational, aerodynamic, motion, and thermal analyses were coupled and iterated during atmosphere entries at suborbital through superorbital velocities at very shallow and very steep entry angles. Results indicate that both thermal requirements can be satisfied by a heat source which has a single stable aerodynamic orientation at hypersonic speeds. For such a design, the insulation material required to adequately protect the isotope fuel from entry heating need extend only half way around the fuel capsule on the aerodynamically stable (wind-ward) side of the heat source. Thus, a low-thermal-resistance, conducting heat path is provided on the opposite side of the heat source through which heat can be transferred to an adjacent heat exchanger during normal operation without exceeding specified temperature limits.

Levy, L. L., Jr.↗

Solar energy system performance evaluation report for Solaron-Duffield, Duffield, Virginia

The Solaron Duffield Solar Energy System was designed to provide 51 percent of the space heating, and 49 percent of the domestic hot water (DHW) to a two story 1940 square foot area residence using air as the transport medium. The system consists of a 429 square foot collector array, a 265 cubic foot rock thermal storage bin, heat exchangers, an 80 gallon DHW preheat tank, pumps, blowers, controls, air ducting and associated plumbing. A air-to-liquid heat pump coupled with a 1,000gallon water storage tank provides for auxiliary space heating and can also be used for space cooling. A 52 gallon electric DHW tank using the solar preheated water provides domestic hot water to the residence. The solar system, which became operational July 1979, has the following modes of operation: First Stage: (1) collector to storage and DHW; (2)collector to space heating; (3) storage to load. Second Stage: (4) heat pump auxiliary direct; (5) auxiliary heat from heat pump storage. Third Stage: (6) electrical resistance (strip) heat.

Source record↗

Heat, Moisture and Chemical Resistant Polyimide Compositions and Methods for Making and Using Them

Polyimides having a desired combination of high thermo-oxidative stability, low moisture absorption and excellent chemical and corrosion resistance are prepared by reacting a mixture of compounds including (a) 3,3',4,4'- benzophenonetetracarboxylic dianhydride (BTDA), (b) 3,4'- oxydianiline (3,4'-ODA), and (c) 5-norbornene-2,3- dicarboxylic anhydride (NA) in a high boiling, aprotic solvent to give 5 to 35% by weight of polyamic acid solution. The ratio of (a), (b), and (c) is selected to afford a family of polyimides having different molecular weights and properties. The mixture first forms a polyamic acid precursor. Upon heating at or above 300 C, the polyamic acids form polyimides, which are particularly suitable for use as a high temperature coating, adhesive, thin film, or composite matrix resin.

Ruth H Pater↗

Superconductivity in WBe 2

WBe 2 , which occurs in space group 194, with hexagonal symmetry P6 3 /mmc, is prepared by arc-melting at temperatures above 2200 C, where Be vapor loss is significant. This study is motivated by recent work on MoB 2 and WB 2 , both superconductors (T c =32 and 17 K respectively) under high (∼70 GPa) pressure. In order to avoid the known Be-rich superconducting phases (WBe 13 and WBe 22 ) in the complex phase diagram, both known to be superconducting at 4.1 K, the sample was prepared with a slight (∼5 %) excess of W. The resultant sample, prepared using high purity (99.999 %) Be, is essentially single phase WBe 2 , with some spread in its superconducting properties due to the known homogeneity range. (WBe 2 forms in space group 194 between approximately W 1.02 Be 1.98 and W 0.88 Be 2.12 .) Characterization was carried out with x-ray diffraction, electrical resistivity, ρ, in zero and applied magnetic fields, and specific heat. The resistivity in zero and applied fields and specific heat data indicate that our sample of WBe 2 is a bulk superconductor at ambient pressure with a T c onset in ρ at 1.05 K, and T c (ρ→0) at ∼0.86 K. Furthermore, there is no signature of superconductivity in ρ at 4.1 K, indicating successful avoidance of WBe 13 and WBe 22 . The ρ data in field indicate an upper critical field of approximately 400 gauss.

Electrical transport↗

Heat- and Radiation-Resistant Lubricants for Metals

Protective and lubricating coatings formed in situ. Orthophthalonitrile reacts with metal-surface asperities at high frictional temperatures to form lubricating films of metal phthalocyanine. Compounds also formed with hot metal fragments torn from asperities. Bearing surfaces better protected from scoring, and fragments rendered less harmful to base fluids. Lubricants useful as additives to oils and greases in gears, transmissions, motors, and other machines where rubbing loads between metal parts may be severe. Because of their low volatility and lack of requirement for air or moisture, lubricants also useful in vacuums.

Lawton, E. A.↗

Heat- And Oxidation-Resistant Electrodes

Alloys coated with electrically conductive ceramics used to make strong, oxidation-resistant electrodes for electrochemical cells operating at temperatures of 1,000 to 1,300 degrees C. Fe3Al or Ni3Al coated with strontium-doped lanthanum manganite more resistant to chemical attack than all-metal electrode, less brittle than all-ceramic electrode, and less costly than either alternative.

Schroeder, James E.↗

Oxidation-resistance Mechanism and Other Properties of Molybdenum Disilicide

The outstanding oxidation resistance of molybdenum disilicide at 2400 F and above was found to depend on the formation of a protective siliceous coating which a-cristobalie has been identified. Molybdenum disilicide is not inherently resistant to oxidation and in powdered form burns at low temperatures.Melting and casting experiments have demonstrated the decomposition of the material at the melting point. The room-temperature modulus of elasticity has been determined and electric-resistivity data are given to 2000 F.

MATERIALS, PROPERTIES-CORROSION RESISTANCE↗

Cast Alumina-Forming Austenitic Stainless Steels for High Temperature Heat Treatment Furnace Rolls

Alloy developers worldwide have struggled to create creep-resistant alumina-forming, iron-based austenitic stainless steels for use as high-temperature structural alloys, but with limited success in balancing alloy cost, oxidation, and creep resistance. Here, this article describes the research and development of a novel cast alumina-forming austenitic stainless steel. This work won the prestigious Engineering Materials Achievement Award presented at IMAT 2023 in Detroit.

36 MATERIALS SCIENCE↗

A New Analytical Expression for Estimating the Adiabatic Temperature Rise in Lithium-Ion Batteries During High-Power Pulses

A coupled, thermal-electrochemical model is used to explain why the Joule heating assumption (i.e., I 2 R) does not provide a good representation of the temperature rise during high power pulses in lithium-ion batteries, even in cases where the reversible heat generation can be neglected. The poor agreement occurs because the internal resistance changes during the pulse due to the opposing effects of mass transport in the electrolyte, which raises the resistance, and heat generation (temperature rise), which lowers the resistance. These insights are used to propose a new analytical expression for predicting the temperature rise during adiabatic pulses with limited experimental and physical data. The expression accounts for thermal effects using a Taylor series expansion of an Arrhenius-type equation. It accounts for transport effects using an approximate solution to the one-dimensional diffusion equation. The new expression is shown to accurately estimate the simulated, adiabatic temperature rise across a range of loadings (1 to 4 mAh cm -2 ) and C-rates (1C to 10C) for cells containing LiNi 0.5 Mn 0.3 Co 0.2 O 2 positive electrodes and graphite negative electrodes. In conclusion, it is also shown to accurately estimate the experimental, adiabatic temperature rise measured for cells with LiFePO 4 positive electrodes and mesocarbon negative electrodes with minimal changes to the fitted parameters.

25 ENERGY STORAGE↗

Quantum criticality in Ce 1 - x Sm x Co In 5

Motivated by the possibility of observing the coexistence between magnetism and unconventional superconductivity in heavy-fermion Ce 1-x Sm x CoIn 5 alloys, we studied how the samarium substitution on the cerium site affects the magnetic field-tuned-quantum criticality of stoichiometric CeCoIn 5 by performing specific heat and resistivity measurements. By applying an external magnetic field, we have observed Fermi-liquid to non-Fermi-liquid crossovers in the temperature dependence of the electronic specific heat normalized by temperature and of the resistivity. We obtained the magnetic-field-induced quantum critical point (QCP) by extrapolating to zero temperature the temperature-magnetic field dependence at which the crossovers take place. Furthermore, a scaling analysis of the electronic specific heat is used to confirm the existence of the QCP. We have found that the magnitude of the magnetic-field-induced QCP decreases with increasing samarium concentration. Our analysis of heat capacity and resistivity data reveals a zero-field QCP for x cr ≈0.15, which falls inside the region where Sm ions antiferromagnetism and superconductivity coexist.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗

Seeding the explosion of a high-current-density conductor in a controlled manner through the addition of micron-scale surface defects

Inhomogeneities in a current-carrying conductor promote non-uniform heating and expansion through the complex feedback between current density, electrical resistivity, Ohmic heating, temperature, and hydrodynamics. Three-dimensional-magnetohydrodynamic (3D-MHD) simulations suggest that μm-scale resistive inclusions or voids seed local overheating and through hydrodynamic explosion generate continuously growing craters which become several times larger than the initial perturbation. The ejected mass is the genesis of an electrothermally driven plasma filament which develops at lower current than plasmas on uniform surfaces adjacent to the defect. This result suggests that 1D or even 2D treatments are largely inadequate for detailed prediction of plasma formation. To test computational predictions, z-pinch experiments driven to 1 MA studied ultra-high-purity aluminum rods which were then machined to include pairs of quasi-hemispherical voids or “engineered defects (ED)” on the current-carrying surface. ED are the dominant current-density perturbation and reproducibly drive local overheating which can be compared with 3D-MHD simulation. Data from high-resolution-gated imagers of visible surface emissions confirm many simulation predictions, including the surface topography of local overheating, and the propensity for neighboring ED to prematurely source plasmas which then connect to form a plasma filament. Results also provide conditional support of theory which suggests heating similarity; that is, heating is independent of ED size for geometrically scaled ED.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

Measurement and analysis of clothes dryer air leakage

Each year clothes dryer appliances are sold globally in the tens of millions. Both vented and ventless types are common and are heated by combustion, electric resistance, or electric heat pumps. In the dyer air path, segments can be defined between components such as the drum, blower, filter, screens or grills, and heat exchangers (where applicable). In this work, a technique was developed to experimentally measure air leakage into and from the segments of a clothes dryer. Detailed leakage measurements were taken on two vented and one ventless residential clothes dryer. The measurements were quantified as a leakage flow coefficient for each segment. For two dryers (one vented and one ventless), these flow coefficients were combined with in situ operating pressure measurements to determine leakage flow rates for each segment. For these two units under normal operation with air pressures within 0.5 kPa (50 mm water column) of ambient pressure, volumetric system air leakage was found to be about 20–60% of the blower airflow. Furthermore, a quasi–steady state psychrometric analysis was conducted on vented dryers with negatively pressurized drums. The analysis revealed that leakage quantity, location, and direction are essential to achieving an acceptable energy balance and accurate modeling results for a vented heat pump clothes dryer but are of limited significance for vented electric resistance clothes dryers.

42 ENGINEERING↗

Electron heating by ion acoustic turbulence in simulated low Mach number shocks

Explicit and fully electromagnetic particle-in-cell simulations of perpendicular, collisionless, and nominally subcritical shocks are performed in one and two spatial dimensions using the code wave. Shock parameters are chosen to maximixe the growth rates of the current-driven ion acoustic instability in the shock. Electron heating by ion acoustic turbulence is observed at the shocks, at rates in agreement with second-order Vlasov theory predictions. However, the amount of resistive electron heating is small and ion reflection provides the major source of dissipation. Strictly resistive shocks do not exist for the parameters suitable for explicit particle codes running on today's supercomputers, because the plasma convects through these shocks so quickly that current-driven instabilities have little time to be amplified and to heat the electrons resistively. This effect is primarily a result of the relatively small values of omega(pe)/omega(ce) that can be analyzed.

Tokar, Robert L.↗

Minimizing Auxiliary Heat Use for Cold Climate Operation of Air-Source Heat Pumps

This paper investigates the auxiliary heat use for air-source heat pumps (ASHPs) operating in cold climate conditions. Twelve variable-capacity, central ducted ASHPs installed in single-family homes in cold climate regions (eleven in northwest United States and one in Denver suburb) were monitored for an entire winter season to collect data at cold temperatures. The methodology employed airside and power measurements that were taken every five-seconds, to calculate heat pump's capacity, coefficient of performance (COP), and auxiliary heat energy consumption. This paper provides valuable insights into the practical implications of auxiliary heat utilization in centrally ducted ASHPs and suggests opportunities to mitigate the usage of auxiliary heat, improving the overall system efficiency during cold climate operation.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗