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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.
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Structural design considerations for O2 tank shells and suspension systems of ground based storage and mobile tank systems are outlined. Safety factors, chemical compatibility, liquid slosh strength, and cryogenic temperature properties are summarized. Finally, costs, quality control measures, and long life characteristics are examined.
A program was conducted to provide the technology base for the SS/RCS flight tankage. Through a combination of analysis, subscale testing and computer predictions, a surface tension acquisition/expulsion system design was developed for the Orbiter RCS application. A full-scale tank system was fabricated and ground verification testing was conducted. Cleaning, inspection, fill and drain, and one-g expulsion performance were demonstrated. Results show that the fine-mesh screen, compartmented tank system provides the performance, flexibility, reusability, and other characteristics required by the pulsing, high flowrate RCS. It provides the required expulsion under widely differing high-g boost abort and reentry vectors oriented 119 deg apart and during on-orbit operation under omnidirectional low-g conditions.
There is currently wide interest among oceanographers and meteorologists in remote sensing of ocean surface characteristics. A wind wave tank developed at Langley Research Center is used to evaluate various remote sensing techniques based on electromagnetic scattering phenomena, and in the development and evaluation of theoretical scattering models. The wave tank is described, the statistics of the rough water surface are documented, and microwave radar cross-section measurement results are presented. The water surface statistics are similar in key respects to the open ocean, and the microwave scattering measurements show, qualitatively, theoretically predicted large and small scale scattering effects.
Tests were made to evaluate the effects of lightning strikes on the shuttle external tank gaseous oxygen pressurization line. This line, designed to conduct gaseous oxygen may also act as a lightning conductor. Questions have been raised as to the potential hazard of this line as a lightning conductor with speculation as to the damage that might occur to the pressurization line, and the adjacent thermal protective surfaces, from a lightning strike. The region of investigation was from above the cone of the launch tower lightning protection to 15.24 km (50, 000 ft) altitude. Tests were performed on samples of thin wall stainless steel tubing filled with gaseous oxygen under simulated flight conditions. No specimen malfunctions occurred when the tests were conducted according to JSC specifications. Based on the JSC specifications and the results of these tests, it is concluded that a lightning strike will not cause a malfunction of the shuttle external tank gaseous oxygen line made of the representative material tested.
Tests were conducted in a 14 foot transonic wind tunnel to examine the feasibility of the auxiliary aerodynamic data system (AADS) for determining angles of attack and sideslip during boost flight. The model used was a 0.07 scale replica of the external tank forebody consisting of the nose portion and a 60 inch (full scale) cylindrical section of the ogive cylinder tangency point. The model terminated in a blunt base with a 320.0 inch diameter at external tank (ET) station 1120.37. Pressure data were obtained from five pressure orifices (one total and four statics) on the nose probe, and sixteen surface static pressure orifices along the ET forebody.
With special reference to design of fuel tanks in space vehicles, the principles of fracture mechanics are reviewed. An approximate but extremely simple relationship is derived among the operating stress level, the length of crack, and the number of cycles of failure. Any one of the variables can be computed approximately from the knowledge of the other two, if the loading schedule (mission of the tank) is not greatly altered. Two sample examples illustrating the procedures of determining the allowable safe operating stress corresponding to a set of assumed loading schedule are included. The selection of sample examples is limited by the relatively meager available data on the candidate material for various stress ratios in the cycling.
An economical, lightweight, safe, efficient, reliable, and reusable insulation system was developed for hypersonic cruise vehicle hydrogen fuel tanks. Results indicate that, a nitrogen purged, layered insulation system with nonpermeable closed-cell insulation next to the cryogenic tank and a high service temperature fibrous insulation surrounding it, is potentially an attractive solution to the insulation problem. For the postulated hypersonic flight the average unit weight of the purged insulation system (including insulation, condensate and fuel boil off) is 6.31 kg/sq m (1.29 psf). Limited cyclic tests of large specimens of closed cell polymethacrylimide foam indicate it will withstand the expected thermal cycle.
In this paper, a three-dimensional Fourier transform inversion method describing the interaction between water surface emitted radiation from a flat finite wave tank and antenna radiation characteristics is reported. The transform technique represents the scanning of the antenna mathematically as a correlation. Computation time is reduced by using the efficient and economical fast Fourier transform algorithm. To verify the inversion method, computations have been made and compared with known data and other available results. The technique has been used to restore data of the finite wave tank system and other available antenna temperature measurements made at the Cape Cod Canal. The restored brightness temperatures serve as better representations of the emitted radiation than the measured antenna temperatures.
An experimental investigation was conducted to determine (1) the ground-hold and space-hold thermal performance of a multilayer insulation (MLI) system mounted on a spherical, liquid-hydrogen propellant tank and (2) the degradation to the space-hold thermal performance of the insulation system that resulted from both thermal cycling and exposure to moisture. The propellant tank had a diameter of 1.39 meters (4.57ft). The MLI consisted of two blankets of insulation; each blanket contained 15 double-aluminized Mylar radiation shields separated by double silk net spacers. Nineteen tests simulating basic cryogenic spacecraft thermal (environmental) conditions were conducted. These tests typically included initial helium purge, liquid-hydrogen fill and ground-hold, ascent, space-hold, and repressurization. No significant degradation of the space-hold thermal performance due to thermal cycling was noted.
The paper analyzes the existing continuum undisturbed turbulent heat transfer data on smooth models of the Space Shuttle External Tank and develops a mathematical model for theoretical prediction of heat transfer rates on the External Tank Barrel Section. Experimental data have been obtained from various wind tunnels which simulated the continuum flow regime in the Shuttle flight trajectory. The model data have been compared with theoretical predictions using realistic flow fields and well-known empirical heat transfer relationships. The results show that the predictions are good to within the experimental uncertainties of the measured data.
During lift-off, the shuttle launch vehicle (external tank, solid rocket booster and orbiter) may be subjected to a lightning strike. Tests of a proposed lightning protection method for the external tank and development materials which were subjected to simulated lightning strikes are described. Results show that certain of the high resistant paint strips performed remarkably well in diverting the 50 kA lightning strikes.
With optimized insulation thickness, tank temperatures were always below 311 K (100 F). This conclusion indicated that an aluminum tank could be used with an optimized insulation system if desired. The N2 purged systems were always lighter than CO2 purged systems. The lower condensation temperature was the controlling factor. Closed cell foam systems were lightest. Closed cell foams, in spite of their need for protective outer insulation, produced insulation systems which were lighter than systems which allowed cryodeposition. Foam system durability established for TMAX = 316 K (110 F). Tests for a subsonic application established this durability; higher temperature limit foam durability was unknown at this. An increase in foam TMAX from 316 K (110 F) to 450 K (350 F) potentially decreased TPS mass by 25 percent.
An experimental investigation was performed to study aircraft fuels at low temperatures near the freezing point. The objective was an improved understanding of the flowability and pumpability of the fuels under conditions encoutered during cold weather flight of a long range commercial aircraft. The test tank simulated a section of an outer wing tank and was chilled on the upper and lower surfaces. Fuels included commercial Jet A and Diesel D-2; JP-5 from oil shale; and Jet A, intermediate freeze point, and D-2 fuels derived from selected paraffinic and naphthenic crudes. A pour point depressant was tested.
A practical method has been developed for calculation of laminar and rarefied aerodynamic heating to the external tank of the Space Shuttle during the ascent phase of flight. A modification of laminar boundary theory is used as the basis for the heating relation. This relation is used in conjunction with a correlation for surface pressures to obtain undisturbed aerodynamic heating. Interference effects on the external tank due to the orbiter are correlated using the rarefaction parameter which was developed as part of the heating relation. The effects of rarefaction on the undisturbed and interference heating are illustrated with test data.
The paper analyzes the existing undisturbed flowfield and turbulent heat-transfer data on smooth models of the Space Shuttle external tank and extends the mathematical model for theoretical calculation of heat-transfer rates presented in an earlier paper to include both the external tank barrel and ogive sections at zero and nonzero angles of attack. Experimental data have been obtained from various wind tunnels which simulated the continuum flow regime in the Shuttle flight trajectory. The model data have been compared with theoretical predictions using realistic flowfields and well-known empirical heat-transfer relationships. The results show that the predictions are good to within the experimental uncertainties of the measured data.
The evolution of the Space Shuttle System using an expendable External Tank was discussed. The reasoning for the cryogenic propellant selection for the Space Shuttle Main Engine was addressed. The unique problems, solutions, and design features imposed on the External Tank by the cryogenic propellants was discussed with special emphasis on the use of cryogenic insulation for aerodynamic heating protection. Manufacturing techniques for high production rate cryogenic tankage concluded the report.
The power reactant storage assembly (PRSA) hydrogen tank test data were reviewed. Two hundred and nineteen data points illustrating the effect of flow rate, temperature ratio and configuration were identified. The test data were reduced to produce the thermal acoustic oscillation parameters. Frequency and amplitude were determined for model correlation. A comparison of PRSA hydrogen tank test data with the analytical models indicated satisfactory agreement for the supply and poor agreement for the full line.
Freezing behavior, pumpability, and temperature profiles for aviation turbine fuels were measured in a 190-liter tank chilled to simulate internal temperature gradients encountered in commercial airplane wing tanks. When the bulk of the fuel was above the specification freezing point, pumpout of the fuel removed all fuel except a layer adhering to the bottom chilled surfaces, and the unpumpable fraction depended on the fuel temperature near these surfaces. When the bulk of the fuel was at or below the freezing point, pumpout ceased when solids blocked the pump inlet, and the unpumpable fraction depended on the overall average temperature.