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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 577 records · Page 32

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NASA NTRS1981

Saturn launch vehicles

The paper discusses the technical challenge confronting the developers of the Saturn series of launch vehicles to meet the commitment to land a man on the moon. The challenge ranged from the development and clustering of high-thrust, high-specific-impulse cryogenic rocket engines and associated in-flight conditioning and ignition, to the problems inherent in the application of a variety of materials at cryogenic temperatures. This paper presents the more significant of these specific design accomplishments, along with the system design approach essential to the development of the rocket engines, propellant tanks and feed systems, and avionic systems. Emphasis is placed on the integration of the major components into a multiple-stage launch vehicle capable of injecting the Apollo CSM and LEM into a cislunar trajectory and, with minor modification, placing the Skylab space station into low earth orbit.

Lucas, W. R.↗

NASA NTRS1980

Fiber-optic sensing in cryogenic environments

Passive optical sensors using fiber-optic signal transmission to a remote monitoring station are explored as an alternative to electrical sensors used to monitor the status of explosive propellants. The designs of passive optical sensors measuring liquid level, pressure, and temperature in cryogenic propellant tanks are discussed. Test results for an experimental system incorporating these sensors and operating in liquid nitrogen demonstrate the feasibility of passive sensor techniques and indicate that they can serve as non-hazardous replacements for more conventional measuring equipment in explosive environments.

Sharma, M.↗

NASA NTRS1982

Molecular absorption cryogenic cooler for liquid hydrogen propulsion systems

A light weight, long life molecular absorption cryogenic cooler (MACC) system is described which can use low temperature waste heat to provide cooling for liquid hydrogen propellant tanks for interplanetary spacecraft. Detailed tradeoff studies were made to evaluate the refrigeration system component interactions in order to minimize the mass of the spacecraft cooler system. Based on this analysis a refrigerator system mass of 31 kg is required to provide the .48 watts of cooling required by a 2.3 meter diameter liquid hydrogen tank.

Klein, G. A.↗

NASA NTRS1983

Stress-corrosion crack-growth study of titanium alloy Ti-6Al-4V exposed to freon PCA and nitrogen tetroxide MON-1

An experimental fracture mechanics program was performed to determine the stress corrosion crack growth sensitivity of the propellant tank material, titanium alloy Ti-6Al-4V, for aerospace satellite applications involving long term exposure to Freon PCA and nitrogen tetroxide MON-1. Sustained load tests were made at a 49 C (120 F) constant temperature using thin gauge tensile test specimens containing semielliptical surface flaws. Test specimen types included parent metal, center of weld, and weld heat affected zone. It was concluded that Ti-6Al-4V alloy is not adversely affected in a stress environment when exposed to Freon PCA for 1000 hours followed by exposure to nitrogen tetroxide MON-1 for 2000 hours at stress levels up to 80% of the experimental critical plane strain stress intensity factor.

Bjorklund, R. A.↗

NASA NTRS1983

Structural concepts for future space transportation orbiters

Two structural concepts for a fully reusable STS orbiter are compared with respect to weight and the ability to satisfy structural goals. The cryogenic propellant tanks for both concepts use welded, blade-stiffened aluminum skins for leak-free containment and compatibility with LOX and LH2. The tanks are sized primarily by pressure, although some areas are sized by bending and fracture mechanics considerations. The tank concept is regarded as state-of-the-art, even though it requires a closed cell foam insulation with a dry air purge to prevent air liquefaction and ice formation. It is noted that the foam will require testing to verify its design life for use in the STS. One concept has nonintegral tanks suspended inside an insulated aluminum airframe and thrust structure. Here, a durable thermal protection system external insulation is mechanically attached to the airframe, allowing a buckled skin design. The other concept uses a novel structural arrangement consisting of a separate tank/thrust structure that supports a hot advanced-carbon-carbon aeroshell structure.

Taylor, A. H.↗

NASA NTRS1984

Computational modeling of jet induced mixing of cryogenic propellants in low-G

The SOLA-ECLIPSE Code is being developed to enable computational prediction of jet induced mixing in cryogenic propellant tanks in a low-gravity environment. Velocity fields, predicted for scale model tanks, are presented which compare favorably with the available experimental data. A full scale liquid hydrogen tank for a typical Orbit Transfer Vehicle is analyzed with the conclusion that coupling an axial mixing jet with a thermodynamic vent system appears to be a viable concept for the control of tank pressure.

Hochstein, J. I.↗

NASA NTRS1984

Computational modeling of jet induced mixing of cryogenic propellants in low-G

The SOLA-ECLIPSE Code is being developed to enable computational prediction of jet induced mixing in cryogenic propellant tanks in a low-gravity environment. Velocity fields, predicted for scale model tanks, are presented which compare favorably with the available experimental data. A full scale liquid hydrogen tank for a typical Orbit Transfer Vehicle is analyzed with the conclusion that coupling an axial mixing jet with a thermodynamic vent system appears tobe a viable concept for the control of tank pressure. Previously announced in STAR as N84-25000

Hochstein, J. I.↗

NASA NTRS1984

IAPS (8-cm) ion thruster cyclic endurance test

Attention is given to the cyclic endurance qualification test, performed in a vacuum facility with a liquid nitrogen-cooled cryosurface and a frozen mercury target, to which a mercury-ion thruster representative of Ion Auxiliary Propulsion System (IAPS) thrusters was subjected. At the time that the endurance test was successfully concluded, upon consumption of the IAPS propellant tank's mercury, 8,471 hours of 'beam-on time' and 599 cycles had been accumulated. The system's Power Electronics Unit accumulated 10,268 hours of test time with high voltage applied to the operating thruster or dummy load.

Dulgeroff, C. R.↗

NASA NTRS1986

Lightweight Motorized Valve

Redesigned actuator assembly weighs 50 percent less. Isolator valve operated by ac motor instead of usual dc solenoid. Valve weighs only 3 lb (1.4 kg). New valve functions with either two-phase or three-phase power. Developed for isolating fluids in propellant tanks, manifolds, and interconnecting lines of Space Shuttle reaction control and orbital maneuvering subsystems, valve suited to applications in which leakage must be kept to minimum at high pressure differences - in petroleum and chemical processing.

Gonzalez, R.↗

NASA NTRS1986

Development of a reusable, flight-weight cryogenic foam insulation system

Attention is given to a light weight foam insulation system applicable to reusable cryogenic propellant tankage for hypersonic aircraft and space launch vehicles. The insulation system consists of nominally sized blocks of a high temperature-resistant polymethacrylimide foam that is wrapped with a vapor-impermeable membrane of Kapton-aluminum-Kapton laminate, which is adhesively bonded to the outer propellant tank wall. Test results are presented which indicate that this insulation system is capable of enduring a Mach 5 service environment without structural cracking, deterioration, or loss of performance.

Mcauliffe, P. S.↗

NASA NTRS1986

A xenon ion propulsion module for enhanced spacecraft capability

Design, development and preliminary testing of a two-engine xenon ion propulsion module for early flight evaluation is described. Extensive use is made of flight spare propellant system components and also engineering model 30-cm ion engines and assemblies originally developed for the Solar Electric Propulsion System program. Significant design features include a redundant propellant feed system that incorporates a novel gas pulse assembly for rapid and completely reliable engine startup, a central neutralizer subsystem with dual neutralizers for redundancy, and major ion engine performance improvements resulting in a nearly doubling of the 30-cm engine thrust in addition to operating on xenon rather than mercury propellant. At a module input power of 10.0 kw, maximum thrust and specific impulse are projected to be 0.4 N and 3,500 sec. respectively, for a total module efficiency of 67 percent. Total mass of the xenon ion module, including the propellant tank, is only 70.2 kg. The technical approaches taken towards developing and integrating the subsystems comprising this ion propulsion module are presented and discussed in detail.

Aston, G.↗

NASA NTRS1987

Dynamical Considerations for Tethered Orbital Refueling Facility

Report summarizes feasibility study for proposed gravity-gradient-stabilized refueling facility tethered to orbiting station. Includes results of preliminary dynamical analysis of fluid transfer and storage and compares alternative system configurations. Concepts introduced in these documents applied to design problems in more detailed study described in "Propellant Tanks for Tethered Orbital Refueling Facility (MSC-21074).

Abbott, Peter W.↗

NASA NTRS1987

Auxiliary propulsion system flight package

Hughes Aircraft Company developed qualified and integrated flight, a flight test Ion Auxiliary Propulsion System (IAPS), on an Air Force technology satellite. The IAPS Flight Package consists of two identical Thruster Subsystems and a Diagnostic Subsystem. Each thruster subsystem (TSS) is comprised of an 8-cm ion Thruster-Gimbal-Beam Shield Unit (TGBSU); Power Electronics Unit; Digital Controller and Interface Unit (DCIU); and Propellant Tank, Valve and Feed Unit (PTVFU) plus the requisite cables. The Diagnostic Subsystem (DSS) includes four types of sensors for measuring the effect of the ion thrusters on the spacecraft and the surrounding plasma. Flight qualifications of IAPS, prior to installation on the spacecraft, consisted of performance, vibration and thermal-vacuum testing at the unit level, and thermal-vacuum testing at the subsystem level. Mutual compatibility between IAPS and the host spacecraft was demonstrated during a series of performance and environmental tests after the IAPS Flight Package was installed on the spacecraft. After a spacecraft acoustic test, performance of the ion thrusters was reverified by removing the TGBSUs for a thorough performance test at Hughes Research Laboratories (HRL). The TGBSUs were then reinstalled on the spacecraft. The IAPS Flight Package is ready for flight testing when Shuttle flights are resumed.

Collett, C. R.↗

NASA NTRS1987

Aeroassisted manned transfer vehicle (TAXI) for advanced Mars Transportation: NASA/USRA 1987 Senior Design Project

A conceptual design study of an aeroassisted orbital transfer vehicle is discussed. Nicknamed TAXI, it will ferry personnel and cargo: (1) between low Earth orbit and a spacecraft circling around the Sun in permanent orbit intersecting gravitational fields of Earth and Mars, and (2) between the cycling spacecraft and a Mars orbiting station, co-orbiting with Phobos. Crew safety and mission flexibility (in terms of ability to provide a wide range of delta-V) were given high priority. Three versions were considered, using the same overall configuration based on a low L/D aerobrake with the geometry of a raked off elliptical cone with ellipsoidal nose and a toroidal skirt. The propulsion system consists of three gimballed LOX/LH2 engines firing away from the aerobrake. The versions differ mainly in the size of the aeroshields and propellant tanks. TAXI A version resulted from an initial effort to design a single transfer vehicle able to meet all delta-V requirements during the 15-year period (2025 to 2040) of Mars mission operations. TAXI B is designed to function with the cycling spacecraft moving in a simplified, nominal trajectory. On Mars missions, TAXI B would be able to meet the requirements of all the missions with a relative approach velocity near Mars of less than 9.3 km/sec. Finally, TAXI C is a revision of TAXI A, a transfer vehicle designed for missions with a relative velocity near Mars larger than 9.3 km/sec. All versions carry a crew of 9 (11 with modifications) and a cargo of 10000 lbm. Trip duration varies from 1 day for transfer from LEO to the cycling ship to nearly 5 days for transfer from the ship to the Phobos orbit.

Source record↗

NASA NTRS1987

Orbital Spacecraft Consumables Resupply System

This paper describes the work completed on the Orbital Spacecraft Consumables Resupply System (OSCRS) for the Johnson Space Center. The study objective was to provide a concept to NASA for supplying earth storable liquids and gases to a variety of orbiting vehicles, including Space Station, OMV and other satellites in orbits compatible with Shuttle resupply. The design is based on a cylindrical propellant tank optimized for transporting liquids in the Orbiter bay. The tank is polar mounted with the attachment fittings configured as Orbiter sill trunnions. The pressurant tanks provide support between the sill and keel fittings. Two potential spacecraft interface mechanisms were investigated. Continuing OSCRS effort will be directed toward further standardization studies, adapting the design to the Space Station Servicing Bay and investigating the possibilities of using ELV launchers.

Berry, Thomas↗

NASA NTRS1988

Cryogenic Insulation System

This invention relates to reusable, low density, high temperature cryogenic foam insulation systems and the process for their manufacture. A pacing technology for liquid hydrogen fueled, high speed aircraft is the development of a fully reusable, flight weight cryogenic insulation system for propellant tank structures. In the invention cryogenic foam insulation is adhesively bonded to the outer wall of the fuel tank structure. The cryogenic insulation consists of square sheets fabricated from an array of abutting square blocks. Each block consists of a sheet of glass cloth adhesively bonded between two layers of polymethacrylimide foam. Each block is wrapped in a vapor impermeable membrane, such as Kapton(R) aluminum Kapton(R), to provide a vapor barrier. Very beneficial results can be obtained by employing the present invention in conjunction with fibrous insulation and an outer aeroshell, a hot fuselage structure with an internal thermal protection system.

Davis, Randall C.↗

NASA NTRS1989

Modeling of pulsed propellant reorientation

Optimization of the propellant reorientation process can provide increased payload capability and extend the service life of spacecraft. The use of pulsed propellant reorientation to optimize the reorientation process is proposed. The ECLIPSE code was validated for modeling the reorientation process and is used to study pulsed reorientation in small-scale and full-scale propellant tanks. A dimensional analysis of the process is performed and the resulting dimensionless groups are used to present and correlate the computational predictions for reorientation performance.

Patag, A. E.↗

NASA NTRS1989

Mars Rover Sample Return aerocapture configuration design and packaging constraints

This paper discusses the aerodynamics requirements, volume and mass constraints that lead to a biconic aeroshell vehicle design that protects the Mars Rover Sample Return (MRSR) mission elements from launch to Mars landing. The aerodynamic requirements for Mars aerocapture and entry and packaging constraints for the MRSR elements result in a symmetric biconic aeroshell that develops a L/D of 1.0 at 27.0 deg angle of attack. A significant problem in the study is obtaining a cg that provides adequate aerodynamic stability and performance within the mission imposed constraints. Packaging methods that relieve the cg problems include forward placement of aeroshell propellant tanks and incorporating aeroshell structure as lander structure. The MRSR missions developed during the pre-phase A study are discussed with dimensional and mass data included. Further study is needed for some missions to minimize MRSR element volume so that launch mass constraints can be met.

Lawson, Shelby J.↗