Engineering Papers⌕ Search

SEARCH · Engineering Papers

Results for “PISTONS”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 577 records · Page 32

Tubing and cable cutting tool

A hand held hydraulic cutting tool was developed which is particularly useful in deactivating ejection seats in military aircraft rescue operations. The tool consists primarily of a hydraulic system composed of a fluid reservoir, a pumping piston, and an actuator piston. Mechanical cutting jaws are attached to the actuator piston rod. The hydraulic system is controlled by a pump handle. As the pump handle is operated the actuator piston rod is forced outward and thus the cutting jaws are forced together. The frame of the device is a flexible metal tubing which permits easy positioning of the tool cutting jaws in remote and normally inaccessible locations. Bifurcated cutting edges ensure removal of a section of the tubing or cable to thereby reduce the possibility of accidental reactivation of the tubing or cable being severed.

Mcsmith, D. D.↗

Advanced Stirling conversion systems for terrestrial applications

Under the Department of Energy's (DOE) Solar Thermal Technology Program, Sandia National Laboratories (SNLA) is developing heat engines for terrestrial Solar Distributed Heat Receivers. SNLA has identified the Stirling to be one of the most promising candidates for the terrestrial applications. The free-piston Stirling engine (FPSE) has the potential to meet the DOE goals for both performance and cost. The National Aeronautics and Space Administration (NASA) Lewis Research Center (LeRC) is conducting free-piston Stirling activities which are directed toward a dynamic power source for space applications. Space power system requirements include high efficiency, very long life, high reliability and low vibration. The FPSE has the potential for future high power space conversion systems, either solar or nuclear. Generic free-piston technology is currently being developed by LeRC for DOE/ORNL for use with a residential heat pump under an Interagency Agreement. Since 1983, the SP-100 Program (DOD/NASA/DOE) is developing dynamic power sources for space. Although both applications (heat pump and space power) appear to be quite different, their requirements complement each other. A cooperative Interagency Agreement (IAA) was signed in 1985 with NASA Lewis to provide technical management for an Advanced Stirling Conversion System (ASCS) for SNLA. Conceptual design(s) using a free-piston Stirling (FPSE), and a heat pipe will be discussed. The ASCS will be designed using technology which can reasonably be expected to be available in the 1980's.

Shaltens, R. K.↗

Redundant Toggle/Hook Release Mechanism

Release mechanism ensures reliable separation of structural members while imparting minimal impulse to members. Includes set of three hooks and pistons holding toggle and thereby clamp plate to body of mechanism. In locked position, pistons down, and hooks held against toggle. In unlocked position, pistons up. Notches in pistons let hook swivel on pivot pins. Functions even when two of its three key elements fail.

Graves, Thomas J.↗

Solar powered Stirling cycle electrical generator

Under NASA's Civil Space Technology Initiative (CSTI), the NASA Lewis Research Center is developing the technology needed for free-piston Stirling engines as a candidate power source for space systems in the late 1990's and into the next century. Space power requirements include high efficiency, very long life, high reliability, and low vibration. Furthermore, system weight and operating temperature are important. The free-piston Stirling engine has the potential for a highly reliable engine with long life because it has only a few moving parts, non-contacting gas bearings, and can be hermetically sealed. These attributes of the free-piston Stirling engine also make it a viable candidate for terrestrial applications. In cooperation with the Department of Energy, system designs are currently being completed that feature the free-piston Stirling engine for terrestrial applications. Industry teams were assembled and are currently completing designs for two Advanced Stirling Conversion Systems utilizing technology being developed under the NASA CSTI Program. These systems, when coupled with a parabolic mirror to collect the solar energy, are capable of producing about 25 kW of electricity to a utility grid. Industry has identified a niche market for dish Stirling systems for worldwide remote power application. They believe that these niche markets may play a major role in the introduction of Stirling products into the commercial market.

Shaltens, Richard K.↗

Update on the advanced Stirling conversion system project for 25 kW dish Stirling applications

Technology development for Stirling convertors directed toward a dynamic power source for space applications is examined. The free-piston Stirling engine has the potential for both solar and nuclear space power applications. Two parallel design directions feature a solar receiver/liquid metal heat transport system, and a free-piston Stirling convertor which incorporates a linear alternator to directly provide the electrical output of about 25 kW to a utility grid. The Cummins Engine Company (CEC) free-piston Stirling convertor incorporates a linear alternator along with hydrodynamic gas bearings to provide noncontacting, wear-free support to the pistons. The Stirling Technology Company design incorporates linear alternator technology with flexures that provide noncontacting support while also supplying much of the spring stiffness needed to obtain proper resonance.

Shaltens, Richard K.↗

Releasable High-Mechanical-Advantage Linear Actuator

Proposed linear actuator includes ball-screw mechanism made to engage or disengage piston as needed. Requires low power to maintain release and no power to maintain engagement. Pins sliding radially in solenoids in yoke engage or disengage slot in piston. With help of optoelectronic feedback, yoke made to follow free piston during disengagement so always in position to "grab" piston.

Young, Gordon H.↗

Shock tunnel studies of scramjet phenomena 1994

A new expansion tube facility has been built, and is in the process of being commissioned. It has a bore of 90 mm, and has been designed for peak rupture pressures of 100 Mpa. It is configured with multiple sections and diaphragm location stations to give optimized performance over a range of sub and superorbital conditions. It has a compound piston arrangement for a two stage compression, designed to maximize the length of shock expansion tube which can be driven within a fixed total facility length. Experiments have been successfully performed with a dummy first stage piston, and a rubber energy absorbing brake. The results agree well with a one-dimensional stress wave model of the piston impacting on the rubber, and codes for piston motion. Strain of the rubber is restricted to approximately 20 percent at which level no damage is to be expected in the buffer material, and none has been observed, indicating that the mechanism will be fully reuseable.

Source record↗

Summary of V-G and VGH Data Collected on Lockheed Electra Airplanes During Airplane Operations

Data obtained by NASA VGH and V-G recorders on several Lockheed Electra airplanes operated over three domestic routes have been analyzed to determine the in-flight accelerations, airspeed practices, and landing accelerations experienced by this particular airplane. The results indicate that the accelerations caused by gusts and maneuvers are comparable to corresponding results for piston-engine transport airplanes. Oscillatory accelerations (apparently caused by the autopilot or control system) appear to occur about one-tenth as frequently as accelerations due to gusts. Airspeed operating practices in rough air generally follow the trends shown by piston-engine transports in that there is no significant difference between the average airspeed in rough or smooth air. Placard speeds were exceeded more frequently by the Electra airplane than by piston-engine transport airplanes. Generally, the landing-impact accelerations were higher than those for piston-engine transports.

Jewel, Joseph W., Jr.↗

Percussive Force Magnitude in Permafrost

An in-depth look at percussive drilling shows that the transmission efficiency is very important; however, data for percussive drilling in hard rock or permafrost is rarely available or the existing data are very old. Transmission efficiency can be used as a measurement of the transmission of the energy in the piston to the drill steel or bit and from the bit to the rock. Having a plane and centralized impact of the piston on the drill steel can optimize the transmission efficiency from the piston to the drill steel. A transmission efficiency of near 100% between piston and drill steel is possible. The transmission efficiency between bit and rock is dependent upon the interaction within the entire system. The main factors influencing this transmission efficiency are the contact area between cutting structure and surrounding rock (energy loss due to friction heat), damping characteristics of the surrounding rock (energy dampening), and cuttings transport. Some of these parameters are not controllable. To solve the existing void regarding available drilling data, an experiment for gathering energy data in permafrost for percussive drilling was designed. Fifteen artificial permafrost samples were prepared. The samples differed in the grain size distribution to observe a possible influence of the grain size distribution on the drilling performance. The samples were then manually penetrated (with a sledge-hammer) with two different spikes.

Eustes, A. W., III↗

Segmented Mirror Image Degradation Due to Surface Dust, Alignment and Figure

In 1996 an algorithm was developed to include the effects of surface roughness in the calculation of the point spread function of a telescope mirror. This algorithm has been extended to include the effects of alignment errors and figure errors for the individual elements, and an overall contamination by surface dust. The final algorithm builds an array for a guard-banded pupil function of a mirror that may or may not have a central hole, a central reflecting segment, or an outer ring of segments. The central hole, central reflecting segment, and outer ring may be circular or polygonal, and the outer segments may have trimmed comers. The modeled point spread functions show that x-tilt and y-tilt, or the corresponding R-tilt and theta-tilt for a segment in an outer ring, is readily apparent for maximum wavefront errors of 0.1 lambda. A similar sized piston error is also apparent, but integral wavelength piston errors are not. Severe piston error introduces a focus error of the opposite sign, so piston could be adjusted to compensate for segments with varying focal lengths. Dust affects the image principally by decreasing the Strehl ratio, or peak intensity of the image. For an eight-meter telescope a 25% coverage by dust produced a scattered light intensity of 10(exp -9) of the peak intensity, a level well below detectability.

Schreur, Julian J.↗

Entropy Generation/Availability Energy Loss Analysis Inside MIT Gas Spring and "Two Space" Test Rigs

The results of the entropy generation and availability energy loss analysis under conditions of oscillating pressure and oscillating helium gas flow in two Massachusetts Institute of Technology (MIT) test rigs piston-cylinder and piston-cylinder-heat exchanger are presented. Two solution domains, the gas spring (single-space) in the piston-cylinder test rig and the gas spring + heat exchanger (two-space) in the piston-cylinder-heat exchanger test rig are of interest. Sage and CFD-ACE+ commercial numerical codes are used to obtain 1-D and 2-D computer models, respectively, of each of the two solution domains and to simulate the oscillating gas flow and heat transfer effects in these domains. Second law analysis is used to characterize the entropy generation and availability energy losses inside the two solution domains. Internal and external entropy generation and availability energy loss results predicted by Sage and CFD-ACE+ are compared. Thermodynamic loss analysis of simple systems such as the MIT test rigs are often useful to understand some important features of complex pattern forming processes in more complex systems like the Stirling engine. This study is aimed at improving numerical codes for the prediction of thermodynamic losses via the development of a loss post-processor. The incorporation of loss post-processors in Stirling engine numerical codes will facilitate Stirling engine performance optimization. Loss analysis using entropy-generation rates due to heat and fluid flow is a relatively new technique for assessing component performance. It offers a deep insight into the flow phenomena, allows a more exact calculation of losses than is possible with traditional means involving the application of loss correlations and provides an effective tool for improving component and overall system performance.

Ebiana, Asuquo B.↗

Improved Electrohydraulic Linear Actuators

A product line of improved electrohydraulic linear actuators has been developed. These actuators are designed especially for use in actuating valves in rocket-engine test facilities. They are also adaptable to many industrial uses, such as steam turbines, process control valves, dampers, motion control, etc. The advantageous features of the improved electrohydraulic linear actuators are best described with respect to shortcomings of prior electrohydraulic linear actuators that the improved ones are intended to supplant. The flow of hydraulic fluid to the two ports of the actuator cylinder is controlled by a servo valve that is controlled by a signal from a servo amplifier that, in turn, receives an analog position-command signal (a current having a value between 4 and 20 mA) from a supervisory control system of the facility. As the position command changes, the servo valve shifts, causing a greater flow of hydraulic fluid to one side of the cylinder and thereby causing the actuator piston to move to extend or retract a piston rod from the actuator body. A linear variable differential transformer (LVDT) directly linked to the piston provides a position-feedback signal, which is compared with the position-command signal in the servo amplifier. When the position-feedback and position-command signals match, the servo valve moves to its null position, in which it holds the actuator piston at a steady position.

Hamtil, James↗

Magnetically Retained Relief Valve

A pressure relief valve includes a housing having a fluid inlet and at least one fluid outlet. A first structure mounted in the housing and fixed in relation thereto is in magnetic attraction with a second structure coupled to a piston disposed in a portion of the housing. The piston defines a chamber disposed adjacent to the fluid outlet(s) throughout the piston's stroke. The piston includes a sealing element providing a sealing force to prevent flow through the valve. The sealing force is independent of the magnetic attraction force between the first and second structures.

Johnson, Wesley L.↗

NASA GRC Stirling Research Lab

The efficiency of conversion from thermal to electrical can be increased significantly by using the Stirling thermodynamic cycle •Alternate heating and cooling on volume of gas creates a pressure wave that drives a piston attached to an alternator •Heat can be supplied by any source –radioisotope •Cooling must also be provided for the waste heat portion of the cycle –radiant heat transfer to space •Up to 40% thermal-to-electric efficiency •Dynamic : has moving parts Cycle operation: •A displacer shuttles gas between the hot and cold ends to raise and lower the gas pressure •With displacer at the top, gas is pushed towards cold end, lowering the pressure •With displacer at the bottom, gas is pushed towards the hot-end, raising the pressure •The piston’s mechanical energy can then be utilized as desired –for electrical power it is coupled to an alternator •The motions of the piston and displacer can be controlled by mechanical linkages (kinematic) or by the working gas pressure (free piston)

Stirling Research Lab↗

Ducted combustion chamber for direct injection engines and method

An internal combustion engine includes an engine block having a cylinder bore and a cylinder head having a flame deck surface disposed at one end of the cylinder bore. A piston connected to a rotatable crankshaft and configured to reciprocate within the cylinder bore has a piston crown portion facing the flame deck surface such that a combustion chamber is defined within the cylinder bore and between the piston crown and the flame deck surface. A fuel injector having a nozzle tip disposed in fluid communication with the combustion chamber has at least one nozzle opening configured to inject a fuel jet into the combustion chamber along a fuel jet centerline. At least one duct defined in the combustion chamber between the piston crown and the flame deck surface has a generally rectangular cross section and extends in a radial direction relative to the cylinder bore substantially along the fuel jet centerline.

42 ENGINEERING↗

Automated Design and Analysis of a Variable Displacement Linkage Motor

Hydrostatic drives consisting of a variable displacement pump and a low speed high torque (LSHT) motor are frequently used in off-highway vehicles. A variable displacement traction motor is desirable because of the ability to downsize the pump and thereby run the hydrostat at higher efficiency, as well as the possibility of hybridization of the drivetrain. Currently on the market are fixed and discrete speed LSHT radial piston motors and high speed low torque variable displacement axial piston motors. The radial piston motors are displacement dense but are not continuously variable, whereas the axial piston motors are continuously variable but require gearboxes, introducing packaging and robustness concerns. The Variable Displacement Linkage Motor (VDLM) is a LSHT motor that is continuously variable. It offers several benefits over current LSHT motors in that it is highly efficient over its operating range, it has low torque ripple, and it is displacement dense due to its multi-lobed cam and radial packaging. As with the design of any motor, the process is iterative and must be performed whenever performance objectives change. This paper describes an automated method for rapid exploration of the solution space for a variable displacement motor with specific application to the VDLM. This method leads to a motor design that theoretically can achieve 97% efficiency with a torque ripple below 5% at full displacement.

42 ENGINEERING↗

Variable stroke constant compression ratio engine

A continuously variable displacement engine has a plurality of pistons received in a cylinder block and connected to a nutator. A crankshaft with an axis of rotation is carried in a crankcase and incorporates an upper journal with a first angle relative to the axis and a lower journal with a second angle with respect to the axis. A first slider ball is engaged on the upper journal and a second slider ball engaged on the lower journal. A carrier assembly captures the first and second slider balls and incorporates an actuating cylinder. An actuation piston assembly is translatably carried in the actuating cylinder and connected to the crankshaft intermediate the upper journal and lower journal. The actuating piston is controllably translated between a first high eccentricity position and second low eccentricity position. An anti-rotational assembly connects the nutator to a piston case. A balance mechanism is adapted to change the amount of counterbalance for the nutator and the axial location of the counterbalance consistent with eccentricity of the nutator.

42 ENGINEERING↗

Systems and methods that use harmonic drives for converting reciprocating axial motion to continuous rotary motion, helical drives for converting reciprocating rotary motion to reciprocating axial motion and combinations thereof for converting reciprocating rotary motion to continuous rotary motion

A harmonic drive assembly and fluid-powered linear motors with both axial pistons are rotary piston arrangements incorporating the harmonic drive assembly are disclosed. The motors may be used in downhole drilling applications, but the drive assembly and/or motors may be used in other applications. The assembly, motors and methods use advanced harmonic drives, advanced helical drives, and combinations thereof with 1) motors with axial pistons and reciprocating linear rings to convert reciprocative axial motion to continuous rotary motion, and 2) motors with rotary pistons and reciprocating linear rings to rectify reciprocative rotary motion to continual rotary motion to improve performance over prior configurations.

Raymond, David W.↗