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At least 577 records · Page 32

Impact Sensitivity and Ignition Mechanisms of Nanoaluminum-poly(perfluorinated methacrylate) Nanocomposites

Nanoenergetic composites are of overwhelming interest to the Department of Defense because of the higher power output and the ability to finely tune the ignition thresholds of these composites. Recently, several variants of a nanoaluminum-poly(perfluorinated methacrylate) (AlFA) have been synthesized and optimized for a variety of applications including reactive warhead liners and bullet spotters. While conventional techniques such as thermal analysis and bomb calorimetry can be used to characterize the reaction mechanism and energy output of AlFA composites, characterizing their dynamic behaviour is more challenging. Bullet spotter applications require a material to be impact sensitive at very low velocities, yet be adequately insensitive. Several live-fire tests were conducted which revealed the AlFA 50 material reacted consistently upon target impact at high velocities, but unreliably at very low velocities. In an effort to better understand the fundamental impact ignition mechanism and to determine the impact velocity threshold of AlFA 50 a series of Taylor gas gun experiments were conducted. It was determined that the light-initiation mechanism was consistent with a pinch mechanism, and that the ignition velocity threshold was near 74 m/s. Based on these results, it was hypothesized that the addition of a filler material could be used to sensitize the AlFA 50 , and that Asay shear impact testing could be used to determine a more optimal shape of such inclusions. Experiments performed using the Asay shear impact test setup confirmed the pinch ignition mechanism, but observations also revealed that the size of the pinch point was important. It was shown that the addition of large glass beads (> 1mm in diameter) was effective at sensitizing the AlFA 50 material at high and low velocities, with ignition observed at impact velocities as low as 35 m/s.

36 MATERIALS SCIENCE↗

Small-Scale Experiments-Sandia Instrumented Thermal Ignition (SITI) testing summary

A number of cook-off experiments were performed to provide understanding of potential thermal ignition of drum 68660 in the February 14, 2014 radiation release at WIPP. Testing was begun according to the plan provided in Appendix B, and deviated significantly based on initial findings and other information developed during the testing. Two general types of experiments were performed: ones with nitric acid neutralized to varying degrees with Kolorsafe neutralizer, and ones with no added free liquid. Results indicate that reactivity is greater in the dry mixture, and that Fe nitrate and Ca nitrate play significant roles in ignition behavior whereas Pb nitrate, Cr nitrate, and oxalic acid do not. Within mixtures with liquid, very little exothermic behavior is observed with Swheat and water, but adding neutralized acid and nitrate salts results in significant reactivity and ignition. This behavior is suppressed by liquid water, and ignition occurs after the water has fully vaporized, although it is not clear if ignition occurs quickly because of the relatively high wall temperature at the end of the vaporization process.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Fast ignition inertial fusion energy using laser-driven ion beams

Ion fast ignition (IFI), or fusion fast ignition initiated by a laser-driven ion beam, is a promising path to high-gain inertial fusion energy (IFE). In IFI, cold, dense deuterium-tritium (DT) fuel is first assembled using lasers or pulsed power drivers. Then, a high-power ion beam is focused onto a small volume within the fuel (the hot spot), heating the fuel rapidly to conditions where fusion ignition takes place. Fusion burn in this hot spot propagates to the fuel surrounding the hot spot, leading to burnup of a significant fraction of this fuel and the possibility of high gain (G~100), as needed for inertial fusion energy. IFI uses separate drivers for the two basic elements, fuel compression and ignition, allowing maximum control and optimization of each. On the other hand, conventional laser fusion uses multiple beams of the same driver to compress the fuel and shock-heat its very center to ignite a burn wave. Despite impressive progress in conventional laser fusion, the precise spatial symmetry, temporal pulse shaping and timing required for high gain and IFE remain a serious unmet challenge.

73 NUCLEAR PHYSICS AND RADIATION PHYSICS↗

A Miniaturized Ignition Screening Rapid Compression Machine for probing low-to-intermediate temperature chemistry

With an objective to achieve net-zero emissions by no later than 2050, biofuels hold enormous potential as sustainable, renewable fuels that can be produced on a large scale. However, fuels of a similar type, derived from limited feedstock batch can dramatically vary in terms of their chemical structures and compositions, causing significant differences in physicochemical properties mainly influencing ignition-relevant properties. Rigorous prescreening and testing efforts are involved to evaluate fuels to comply with engines equipped with advanced combustion modes. The testing of some of these fuels implies low quantity fuel samples, access to relevant temperature and pressure conditions, high reproducibility, and a high throughput rate. In light of these considerations, a Miniaturized Ignition Screening Rapid Compression Machine (MISR) has been developed and built at the University of Illinois Chicago (UIC). Some design features include a smaller bellows-actuated driver section compared to other RCM designs, an adjustable brake section, and full optical access. The setup is designed to achieve reaction conditions (T > 600K and P < 100 bar with repetition rates of about 8 seconds per experiment). These conditions are relevant to low-to-intermediate temperature auto-ignition and can generate data for developing relevant chemical kinetics models or ignition maps. A brief insight into MISR design and its operating mechanism is shown. Also, to demonstrate the performance characteristics of the MISR, Ignition Delay (I.D) experiments for ethanol fuel at different equivalence ratios (Φ) are discussed in the context of plans with additional optical diagnostics, high-speed imaging, and gas sampling experiments.

Tomar, Mukul↗

A Low Fuel Convergence Path to Inertial Confinement Fusion on the National Ignition Facility (Final Report)

After a decade of trying, the grand challenge problem of achieving hot spot ignition on NIF has not been achieved using indirect-drive of a high-convergence single shell capsule inside a hohlraum. Here, the alternate concept of obtaining volume-like ignition of liquid DT fuel via multi-shell implosion using laser polar direct drive (PDD) on NIF was assessed through theoretical analysis, computer simulation, fabrication development and implosion experiments on both the Laboratory for Laser Energetics’ (LLE) Omega laser and the National Ignition Facility (NIF). This research has shown that multi-shell ignition has merit and should be further advanced by the National ICF Program to determine its ultimate limitations for achieving ignition on NIF.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

Thermochemical Conversion of Sugarcane Bagasse: A Comprehensive Analysis of Ignition and Burnout Temperatures

The Brazilian sugarcane industry generates a significant amount of waste each year, which should be properly analyzed and studied to allow an adequate recovery and application supported by the best understanding of its properties. The present work reports the ignition and burnout temperatures of sugarcane bagasse (SCB) obtained after performing a thermal analysis using four different heating rates. The intersection method (IM) and deviation method (DM) were employed to approach the ignition and burnout temperatures of the sugarcane bagasse. The ignition temperatures of the SCB measured from IM are between 250 and 263 °C, and their burnout temperatures are between 357 and 377 °C. The ignition temperature was in the range of 205 °C to 236 °C for the DM. IM is recommended for determining the ignition and burnout temperatures. In TGA, the heating rates in the range of 10 °C·min−1 and 15 °C·min−1 are suggested due to their accuracy and the contribution to timesaving in the analysis.

Morais, Leandro C. de (ORCID:0000000314685453)↗

Total Cost of Ownership Reduction Using Passive Pre-Chamber Ignition in Natural Gas Engines

Spark plug durability is a factor affecting the total cost of ownership (TCO) of spark-ignited natural gas engines, with some heavy-duty platforms requiring plug replacement after only 750 hours of operation. The high ignition energy demand under lean or diluted conditions accelerates electrode wear, shortening plug life and increasing maintenance frequency. This work evaluates passive pre-chamber (PC) ignition operating at lowered spark energies as a strategy to reduce spark energy requirements and extend plug durability, thereby lowering TCO. Experiments were conducted on a medium-duty Cummins 6.7L ISB engine at 1600 RPM and 50% load under varying exhaust gas recirculation (EGR) dilution levels (0–40%). Two passive pre-chambers with 1.1 mm and 1.6 mm nozzle diameters were compared with conventional spark ignition (SI). SI was operated with a fixed coil dwell of 4 ms (~90 mJ), while the PC configuration was tested across 2–4 ms dwell times (~30–90 mJ). Cylinder pressure analysis revealed that PC ignition sustained stable combustion at significantly lower spark energies than SI, with improved combustion stability at ~30 mJ compared with SI at ~90 mJ. The PC system also extended the dilution tolerance beyond that achievable with SI, while delivering up to ~2% higher indicated thermal efficiency and reducing the COV by nearly 90% at 30% EGR. A TCO analysis was conducted to assess the economic benefit of adopting a passive PC system operating at reduced spark energies compared to SI. It was found that adopting a passive PC system could reduce TCO by approximately $11,000 per engine over a five-year operational period, primarily due to fuel savings, extended spark plug life, and reduced maintenance frequency. These projections were weighed against the additional hardware cost of the pre-chamber, yielding a rapid estimated return on investment of ~300 operating hours. Therefore, this work motivates continued research and development of passive PC technology and its commercial adoption in natural gas engines used in transportation applications.

Dhotre, Akash [University of Minnesota]↗

Evaluation of ignition mechanisms in selected nonmetallic materials

Test program evaluates thermal and electric ignition mechanisms in selected nonmetallic materials found in spacecraft with concentrated oxygen atmospheres. The phenomena evaluated were spontaneous ignition, ignition of flammable vapor by a spark, and ignition by an arc where the arc produces the combustible vapor and the ignition source.

Gerstein, M.↗

Low acceleration solid propellant rocket ignition study

A study was conducted to develop a solid-propellant rocket igniter system that would build up thrust at a controlled rate of less than 0.2 G/sec. The system consisted of a long burning, regressive burning, controlled flow igniter and an inhibited progressive burning surface in the main rocket motor. The igniter performed the dual role of igniting, under vacuum backpressure and low L* (motor free volume/nozzle throat area ratio) conditions, the nonrestricted portion of the propellant and providing the mass addition necessary to sustain combustion until the propellant burning area had increased sufficiently to provide a stable motor-chamber pressure. Two series of tests were conducted with existing small test motor hardware to: (1) demonstrate the feasibility of the concept, (2) determine the important parameters governing the system, and (3) obtain design guidelines for future scaled-up motor tests. A quasi-steady-state mass balance for the ignition system was written and programmed for use as a motor design tool.

Strand, L. D.↗

Ignition of Fuel Vapors Beneath Titanium Aircraft Skins Exposed to Lightning

Hot-spot and puncture ignition of fuel vapors by simulated lightning discharges was studied experimentally. The influences of skin coating, skin structure, discharge polarity, skin thickness, discharge current level, and current duration were measured and interpreted. Ignition thresholds are reported for titanium alloy constructed as sheets, sheets coated with sealants, and sandwich skins. Results indicated that the ignition threshold charge transfer for coated sheets, honeycomb, and truss skins is respectively about 200%, 400%, 800% that of bare alloy sheet of .102 cm (.040 in.)-thickness. It was found that hot-spot ignition can occur well after termination of the arc, and that sandwich materials allow ignition only if punctured.

Kosvic, T. C.↗

Heat transfer model for predicting squib ignition times

A squib ignition model based on transient heat condition from the hot bridgewire to the pyrotechnic is described. No Arrhenius-type chemical reaction is included. Instead, a thermal contact resistance is postulated to exist between the hot bridgewire and the pyrotechnic. Ignition is assumed to occur when a 2.5 micron layer of pyrotechnic next to the bridgewire reaches a characteristic ignition temperature for that pyrotechnic. This model was applied to the JPL squib, which uses a 50 micron (0.002-in.) diameter Tophet A bridgewire to ignite a boron, potassium perchlorate mix. A computer program was utilized that solves the transient heat condition problem with the boundary conditions stipulated by the model. The thermal contact conductance at the interface was determined by trial and error so that the experimentally determined ignition time for one firing condition would be properly predicted by the model. The agreement was quite good for tests run between -129 C and +93.3 C at current levels of 3.5 and 5 A. Axial heat conduction along the bridgewire is shown to be negligible.

Sernas, V.↗

Analytical and experimental study of resonance ignition tubes

The application of the gas-dynamic resonance concept was investigated in relation to ignition of rocket propulsion systems. Analytical studies were conducted to delineate the potential uses of resonance ignition in oxygen/hydrogen bipropellant and hydrazine monopropellant rocket engines. Experimental studies were made to: (1) optimize the resonance igniter configuration, and (2) evaluate the ignition characteristics when operating with low temperature oxygen and hydrogen at the inlet to the igniter.

Stabinsky, L.↗

Remote fire stack igniter

An igniter is described mounted on a vent stack with an upper, flame cage near the top of the stack to ignite emissions from the stack. The igniter is a tube with a lower, open, flared end having a spark plug near the lower end and a solenoid-controlled valve which supplies propane fuel from a supply tank. Propane from the tank is supplied at the top under control of a second, solenoid-controlled valve. The valve controlling the lower supply is closed after ignition at the flame cage. The igniter is economical, practical, and highly reliable.

Ray, W. L.↗

A sustained-arc ignition system for internal combustion engines

A sustained-arc ignition system was developed for internal combustion engines. It produces a very-long-duration ignition pulse with an energy in the order of 100 millijoules. The ignition pulse waveform can be controlled to predetermined actual ignition requirements. The design of the sustained-arc ignition system is presented in the report.

Birchenough, A. G.↗

Standard Molded Composite Rocket Pyrogen Igniter - A progress report

The pyrogen igniter has the function to furnish a controlled, high temperature, high pressure gas to ignite solid propellant surfaces in a rocket motor. Present pyrogens consist of numerous inert components. The Standard Molded Pyrogen Igniter (SMPI) consists of three basic parts, a cap with several integrally molded features, an ignition pellet retainer plate, and a tube with additional integrally molded features. A description is presented of an investigation which indicates that the SMPI concept is a viable approach to the design and manufacture of pyrogen igniters for solid propellant rocket motors. For some applications, combining the structural and thermal properties of molded composites can result in the manufacture of lighter assemblies at considerable cost reduction. It is demonstrated that high strength, thin walled tubes with high length to diameter ratios can be fabricated from reinforced plastic molding compound using the displacement compression process.

Lucy, M. H.↗

Ignition of lean fuel-air mixtures in a premixing-prevaporizing duct at temperatures up to 1000 K

Conditions were determined in a premixing prevaporizing fuel preparation duct at which ignition occurred. An air blast type fuel injector with nineteen fuel injection points was used to provide a uniform spatial fuel air mixture. The range of inlet conditions where ignition occurred were: inlet air temperatures of 600 to 1000 K air pressures of 180 to 660 kPa, equivalence ratios (fuel air ratio divided by stoichiometric fuel air ratio) from 0.12 to 1.05, and velocities from 3.5 to 30 m/s. The duct was insulated and the diameter was 12 cm. Mixing lengths were varied from 16.5 to 47.6 and residence times ranged from 4.6 to 107 ms. The fuel was no. 2 diesel. Results show a strong effect of equivalence ratio, pressure and temperature on the conditions where ignition occurred. The data did not fit the most commonly used model of auto-ignition. A correlation of the conditions where ignition would occur which apply to this test apparatus over the conditions tested is (p/V) phi to the 1.3 power = 0.62 e to the 2804/T power where p is the pressure in kPa, V is the velocity in m/e, phi is the equivalence ratio, and T is the temperature in K. The data scatter was considerable, varying by a maximum value of 5 at a given temperature and equivalence ratio. There was wide spread in the autoignition data contained in the references.

Tacina, R. R.↗

Spontaneous Ignition Characteristics of Hydrocarbon Fuel-air Mixtures

Although the subject of spontaneous ignition of liquid fuels has received considerable attention in the past, the role of fuel evaporation in the overall spontaneous ignition process is still unclear. A main purpose of this research is to carry out measurements of ignition delay times, using fuels of current and anticipated future aeronautical interest, at test conditions that are representative of those encountered in modern gas turbine engines. Attention is focused on the fuel injection process, in particlar the measurement and control of man fuel drop size and fuel-air spatial distribution. The experiments are designed to provide accurate information on the role of fuel evaporation processes in determining the overall ignition delay time. The second objective is to examine in detail the theoretical aspects of spontaneous ignition in order to improve upon current knowledge and understanding of the basic processes involved, so that the results of the investigation can find general and widespead application.

Lefebvre, A. H.↗

Ignition of bulk 302 stainless steel in oxygen by laser heating

The effect of oxygen pressure on the ignition temperature of cylindrical 302 SS specimens ignited by a focused CW CO2 laser beam in a cool, static, oxygen environment was investigated. The ignition temperature was determined quantitatively from the specimen temperature history obtained from a fast response, near infrared, two-color pyrometer, which recorded the temperature history of a spot approximately 0.5 mm in diameter and located at the center of the cylindrical 302 SS specimen's top surface. Ignition and combustion occurred in three stages. The first stage began with specimen heating and ended with ignition, the second stage corresponded to combustion, and the third stage represented cooling. The physical changes that occurred in the first stage are described.

Nguyen, K.↗