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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 577 records · Page 32
All sourcesNASA NTRSDOE OSTI
DOE OSTI2019

Polymeric and ceramic silicon-based coatings – a review

Silicon-based polymers are outstanding materials for coating applications. These compounds have excellent properties, such as strong adhesion to most substrates, and high chemical, thermal and UV resistance. Additionally, they can be converted into ceramic materials (polymer-derived ceramics) by a heat treatment and, in some cases, by chemical reactions or radiation. Hence, ceramic coatings can be obtained after deposition of the polymers by simple lacquer techniques. The properties and composition of polymeric and ceramic coatings can be changed by tailoring the chemical structure of the precursors or by the addition of fillers. This enables the preparation of coatings with a great variety of properties for different applications. In this review paper, the main aspects of the use of silicon polymers for coatings are elucidated. The advantages and disadvantages of these materials, and the processing methods developed are discussed. Lastly, a summary of the applications and the prospects for future research are presented.

36 MATERIALS SCIENCE↗
DOE OSTI2014

SiN-SiC nanofilm: A nano-functional ceramic with bipolar magnetic semiconducting character

Nowadays, functional ceramics have been largely explored for application in various fields. However, magnetic functional ceramics for spintronics remain little studied. Here, we propose a nano-functional ceramic of sphalerite SiN-SiC nanofilm with intrinsic ferromagnetic order. Based on first principles calculations, the SiN-SiC nanofilm is found to be a ferromagnetic semiconductor with an indirect band gap of 1.71 eV. By mean field theory, the Curie temperature is estimated to be 304 K, close to room temperature. Furthermore, the valence band and conduction band states of the nanofilm exhibit inverse spin-polarization around the Fermi level. Thus, the SiN-SiC nanofilm is a typical bipolar magnetic semiconductor in which completely spin-polarized currents with reversible spin polarization can be created and controlled by applying a gate voltage. Such a nano-functional ceramic provides a possible route for electrical manipulation of carrier's spin orientation.

36 MATERIALS SCIENCE↗
DOE OSTI2014

Fundamental limitation to the magnitude of piezoelectric response of (001)pc textured K0.5Na0.5NbO3 ceramic

(001)pc textured K0.5Na0.5NbO3 (KNN) ceramic was found to exhibit a 65% improvement in the longitudinal piezoelectric response as compared to its random counterpart. Piezoresponse force microscopy study revealed the existence of larger 180 and non-180 domains for textured ceramic as compared to that of the random ceramic. Improvement in piezoresponse by the development of (001)pc texture is discussed in terms of the crystallographic nature of KNN and domain morphology. A comparative analysis performed with a rhombohedral composition suggested that the improvement in longitudinal piezoresponse of polycrystalline ceramics by the development of (001)pc texture is limited by the crystal structure.

Gupta, Shashaank↗
DOE OSTI2013

Ceramic planar waveguide structures for amplifiers and lasers

Ceramic and crystalline weakly guiding optical fibres with the core - cladding refractive index difference of 10{sup -2} - 10{sup -4} are fabricated by a hot pressing method. The waveguides with one or several cores for operation in the spectral range 0.2 - 5 {mu}m are produced. The waveguides are based on CaF{sub 2}, SrF{sub 2}, and BaF{sub 2} ceramics and crystals and their solid solutions doped with trivalent Pr, Nd, Tb, Dy, Yb, Ho, Er, and Tm ions, as well as on LiF ceramics and crystals with colour centres. The first results of investigation of the lasing properties of ceramic SrF{sub 2} : NdF waveguides under diode pumping are presented, and the prospects of further investigation are discussed. (lasers)

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2024

Tracking copper nanofiller evolution in polysiloxane during processing into SiOC ceramic

Polymer-derived ceramics (PDCs) remain at the forefront of research for a variety of applications including ultra-high-temperature ceramics, energy storage and functional coatings. Despite their wide use, questions remain about the complex structural transition from polymer to ceramic and how local structure influences the final microstructure and resulting properties. This is further complicated when nanofillers are introduced to tailor structural and functional properties, as nanoparticle surfaces can interact with the matrix and influence the resulting structure. The inclusion of crystalline nanofiller produces a mixed crystalline–amorphous composite, which poses characterization challenges. With this study, we aim to address these challenges with a local-scale structural study that probes changes in a polysiloxane matrix with incorporated copper nanofiller. Composites were processed at three unique temperatures to capture mixing, pyrolysis and initial crystallization stages for the pre-ceramic polymer. We observed the evolution of the nanofiller with electron microscopy and applied synchrotron X-ray diffraction with differential pair distribution function (d-PDF) analysis to monitor changes in the matrix's local structure and interactions with the nanofiller. The application of the d-PDF to PDC materials is novel and informs future studies to understand interfacial interactions between nanofiller and matrix throughout PDC processing.

Chemistry↗
DOE OSTI2020

Preparation, mechanical properties, and toughening mechanisms of SiCw/SiCp‐reinforced zirconia‐toughened alumina ceramics

ABSTRACT Zirconia‐toughened alumina (ZTA) ceramics with high mechanical properties were sintered by hot‐pressing method using SiC particles (SiCp) and SiC whiskers (SiCw) as the reinforcing agents simultaneously. The influences of sintering temperature, SiCp, and SiCw contents on the microstructure and mechanical properties of ZTA ceramics were investigated. It was found that both SiCp and SiCw could contribute to grain refinement significantly and promote the mechanical properties of the ceramics. However, the excess addition of SiCp or SiCw led to the formation of pores with large sizes and degraded the mechanical properties instead. When 13 wt% SiCp was introduced, the maximum flexural strength of 1180.0 MPa and fracture toughness of 15.9 MPa·m 1/2 were obtained, whereas the maximum flexural strength of 1314.0 MPa and fracture toughness of 14.7 MPa·m 1/2 were achieved at 20 wt% SiCw. Interestingly, the simultaneous addition of SiCp and SiCw could further improve the mechanical properties, and the highest flexural strength of 1334.0 MPa and fracture toughness of 16.0 MPa·m 1/2 were achieved at a SiCw/SiCp ratio of 16/4. The reinforcement mechanisms in the ceramics mainly included the phase transformation toughening of ZrO 2 , the crack deflection and bridging of SiCp and SiCw, and the pull‐out of SiCw.

Liu, Longyang↗
DOE OSTI2015

Superior Reliability Via Two‐Step Sintering: Barium Titanate Ceramics

Two‐step sintering ( TSS ) in a reducing atmosphere has been employed to obtain fine‐grain BaTiO 3 ceramics with a core‐shell microstructure, a more uniform grain‐size distribution, and superior reliability for multilayer ceramic capacitor applications. Compared to ceramics of the same composition conventionally sintered for about the same time, TSS ceramics feature a thinner shell thickness thus a stronger dopant localization, which leads to a lower concentration, higher internal resistance and more dopant‐ association. Improved reliability is manifest in a 50% higher breakdown strength at ambient temperature and a 400% longer endurance time to withstand DC stress at 185°C, in addition to a less field‐and‐temperature‐dependent capacitance. A scaling analysis of the redistribution and endurance dynamics identifies transmission across the shell‐grain‐boundary region as the critical element beneficially impacted by core‐shell structure and two‐step sintering.

Zhao, Qiancheng↗
DOE OSTI2017

Understanding the structural origin of crystalline phase transformations in nepheline (NaAlSiO 4 )‐based glass‐ceramics

Abstract Nepheline (Na 6 K 2 Al 8 Si 8 O 32 ) is a rock‐forming tectosilicate mineral which is by far the most abundant of the feldspathoids. The crystallization in nepheline‐based glass‐ceramics proceeds through several polymorphic transformations — mainly orthorhombic, hexagonal, cubic — depending on their thermochemistry. However, the fundamental science governing these transformations is poorly understood. In this article, an attempt has been made to elucidate the structural drivers controlling these polymorphic transformations in nepheline‐based glass‐ceramics. Accordingly, two different sets of glasses (meta‐aluminous and per‐alkaline) have been designed in the system Na 2 O–CaO–Al 2 O 3 –SiO 2 in the crystallization field of nepheline and synthesized by the melt‐quench technique. The detailed structural analysis of glasses has been performed by 29 Si, 27 Al, and 23 Na magic‐angle spinning — nuclear magnetic resonance ( MAS NMR ), and multiple‐quantum MAS NMR spectroscopy, while the crystalline phase transformations in these glasses have been studied under isothermal and non‐isothermal conditions using differential scanning calorimetry ( DSC ), X‐ray diffraction ( XRD ), and MQMAS NMR . Results indicate that the sequence of polymorphic phase transformations in these glass‐ceramics is dictated by the compositional chemistry of the parent glasses and the local environments of different species in the glass structure; for example, the sodium environment in glasses became highly ordered with decreasing Na 2 O/CaO ratio, thus favoring the formation of hexagonal nepheline, while the cubic polymorph was the stable phase in SiO 2 –poor glass‐ceramics with (Na 2 O+CaO)/Al 2 O 3 > 1. The structural origins of these crystalline phase transformations have been discussed in the paper.

Deshkar, Ambar↗
DOE OSTI2020

Direct selective laser sintering of hexagonal barium titanate ceramics

Abstract A direct selective laser sintering (SLS) process was combined with a laser preheating procedure to decrease the temperature gradient and thermal stress, which was demonstrated as a promising approach for additive manufacturing of BaTiO 3 ceramics. The phase compositions in BaTiO 3 ceramics fabricated by SLS were investigated by X‐ray and neutron diffractions. The surface morphologies and cross‐section microstructures were characterized by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). A dense hexagonal h‐BaTiO 3 layer was formed on the surface and extended to a depth of 500 μm, with a relative density higher than 97% and absence of pores or microcracks. SLS resulted in the formation of the high‐temperature phase, h‐BaTiO 3 , which was retained at room temperature possibly due to the high cooling rate. The grain boundaries of SLSed h‐BaTiO 3 ceramics consist of a Ti‐rich secondary phase. Compared with that of the pressureless sintered t‐BaTiO 3 ceramics, the Vickers hardness of SLSed h‐BaTiO 3 is 70% higher.

Zhang, Xiang↗
DOE OSTI2018

Ceramics Based on Powder Mixtures Containing Calcium Hydrogen Phosphates and Sodium Salts (Na{sub 2}CO{sub 3}, Na{sub 4}P{sub 2}O{sub 7}, and NaPO{sub 3})

Ceramic materials in the Na{sub 2}O–CaO–P{sub 2}O{sub 5} system have been produced using powder mixtures containing calcium hydrogen phosphates (monetite/brushite: CaHPO{sub 4}/CaHPO{sub 4} ∙ 2H{sub 2}O) and sodium salts (Na{sub 2}CO{sub 3} ∙ H{sub 2}O, Na{sub 4}P{sub 2}O{sub 7} ∙ 10H,O, and NaPO{sub 3}). These salts were used as precursors to the following high-temperature phases: Сa{sub 2}P{sub 2}O{sub 7}, Na{sub 2}O, Na{sub 4}P{sub 2}O{sub 7}, and NaPO{sub 3}. The amount of the salts in the powder mixtures was such that the oxide composition of the ceramics corresponded to 10 mol % sodium oxide for each mixture in the Na{sub 2}O–CaO–P{sub 2}O{sub 5} system. The powder mixtures were prepared using mechanical activation in acetone, which was accompanied by monetite rehydration to brushite. X-ray diffraction characterization showed that, after firing, the phase composition of the ceramics produced from the powder mixtures thus prepared lay in the Сa{sub 2}P{sub 2}O{sub 7}–NaCaPO{sub 4}–Na{sub 2}СaP{sub 2}O{sub 7}–Са(РО{sub 3}){sub 2} phase field. The resultant ceramic materials contain biocompatible and bioresorbable phases and can be recommended for bone implant fabrication.

36 MATERIALS SCIENCE↗
DOE OSTI2016

Micro X-ray Fluorescence Study of Late Pre-Hispanic Ceramics from the Western Slopes of the South Central Andes Region in the Arica y Parinacota Region, Chile: A New Methodological Approach

Archeological ceramic paste material typically consists of a mix of a clay matrix and various millimeter and sub-millimeter sized mineral inclusions. Micro X-ray Fluorescence (μXRF) is a standard compositional classification tool, and in this work we propose and demonstrate an improved fluorescence map processing protocol where the mineral inclusions are automatically separated from the clay matrix to allow independent statistical analysis of the two parts. Application of this protocol allowed us to improve enhance the differentiation discrimination between different ceramic shards compared with the standard procedure of comparing working with only the spatially averaged elemental concentrations. Using the new protocol, we performed an initial compositional classification of a set of 83 ceramic shards from the western slopes of the south central Andean region in the Arica y Parinacota region of present-day far northern Chile. Comparing the classifications obtained using the new versus the old (average concentrations only) protocols, we found that some samples were erroneously classified with the old protocol. From an archaeological perspective, a very broad and heterogeneous sample set was used in this study due to the fact that this was the first such study to be performed on ceramics from this region. This allowed a general overview to be obtained, however further work on more specific sample sets will be necessary to extract concrete archaeological conclusions.

Flewett, S.↗
DOE OSTI2021

Modeling of flash sintering of ionic ceramics

A fundamental understanding of the influence of defects in ionic ceramics at the atomic, microstructural, and macroscopic levels, before, during, and after the flash sintering event is key to the development of ceramic processing operations that lead to fast, low cost, and environmentally safe fabrication of materials. The observed phenomenology of the flash process encompasses multiple time and length scales and have resulted on a wide variety of what sometimes appears to be contradictory explanations. Here, this article summarizes the latest developments on the modeling and simulation of flash sintering, specifically those related to the understanding of the equilibrium and kinetic properties and the corresponding microstructural evolution of ionic ceramics. Challenges and opportunities in the development of theoretical analyses that include unidentified multiphysical effects are discussed, as they pertain to the processing of technologically relevant ceramic materials for advanced structures and devices.

36 MATERIALS SCIENCE↗
DOE OSTI2024

Low RF loss DC conductive ceramic for RF windows

Charging of RF windows has historically been problematic, frequently resulting in damage to the window severe enough that the window needs to be replaced. Many attempts have been made to prevent charging and therefore improve window lifetime, the most successful and common of which is coating the window with titanium nitride (TiN). Surface coatings such as TiN rely on the secondary electron yield of the coating material being lower than that of the ceramic window material, reducing the number of electrons emitted from a variety of mechanisms. An alternative approach is to introduce a small amount of DC conductivity to the ceramic itself, turning the traditionally insulating window into a mildly conductive one. This allows any charge on the surface of the window to drain rather than build until a discharge happens. A magnesium titanate ceramic has been developed with a small DC conductivity and used to make RF windows. Several window assemblies have been produced and tested, including 1.3 GHz waveguide and 650 MHz coaxial designs. The results of the conductive ceramic window test program will be presented.

43 PARTICLE ACCELERATORS↗
DOE OSTI2013

Novel, Ceramic Membrane System For Hydrogen Separation

Separation of hydrogen from coal gas represents one of the most promising ways to produce alternative sources of fuel. Ceramatec, teamed with CoorsTek and Sandia National Laboratories has developed materials technology for a pressure driven, high temperature proton-electron mixed conducting membrane system to remove hydrogen from the syngas. This system separates high purity hydrogen and isolates high pressure CO 2 as the retentate, which is amenable to low cost capture and transport to storage sites. The team demonstrated a highly efficient, pressure-driven hydrogen separation membrane to generate high purity hydrogen from syngas using a novel ceramic-ceramic composite membrane. Recognizing the benefits and limitations of present membrane systems, the all-ceramic system has been developed to address the key technical challenges related to materials performance under actual operating conditions, while retaining the advantages of thermal and process compatibility offered by the ceramic membranes. The feasibility of the concept has already been demonstrated at Ceramatec. This project developed advanced materials composition for potential integration with water gas shift rectors to maximize the hydrogen production.

08 HYDROGEN↗
DOE OSTI2015

Additive Manufacturing for Cost Efficient Production of Compact Ceramic Heat Exchangers and Recuperators

An additive manufacture technique known as laminated object manufacturing (LOM) was used to fabricate compact ceramic heat exchanger prototypes. LOM uses precision CO2 laser cutting of ceramic green tapes, which are then precision stacked to build a 3D object with fine internal features. Modeling was used to develop prototype designs and predict the thermal response, stress, and efficiency in the ceramic heat exchangers. Build testing and materials analyses were used to provide feedback for the design selection. During this development process, laminated object manufacturing protocols were established. This included laser optimization, strategies for fine feature integrity, lamination fluid control, green handling, and firing profile. Three full size prototypes were fabricated using two different designs. One prototype was selected for performance testing. During testing, cross talk leakage prevented the application of a high pressure differential, however, the prototype was successful at withstanding the high temperature operating conditions (1300 °F). In addition, analysis showed that the bulk of the part did not have cracks or leakage issues. This led to the development of a module method for next generation LOM heat exchangers. A scale-up cost analysis showed that given a purpose built LOM system, these ceramic heat exchangers would be affordable for the applications.

01 COAL, LIGNITE, AND PEAT↗
DOE OSTI2017

Transient Heating and Thermomechanical Stress Modeling of Ceramic HEPA Filters

The purpose of this report is to showcase an initial finite-element analysis model of a ceramic High-Efficiency Particulate (HEPA) Air filter design. Next generation HEPA filter assemblies are being developed at LLNL to withstand high-temperature fire scenarios by use of ceramics and advanced materials. The filters are meant for use in radiological and nuclear facilities, and are required to survive 500°C fires over an hour duration. During such conditions, however, collecting data under varying parameters can be challenging; therefore, a Finite Element Analysis model of the filter was conducted using COMSOL ® Multiphysics to analyze the effects of fire. Finite Element Analysis (FEA) modelling offers several opportunities: researchers can quickly and easily consider impacts of potential design changes, material selection, and flow characterization on filter performance. Specifically, this model provides stress references for the sealant at high temperatures. Modeling of full filter assemblies was deemed inefficient given the computational requirements, so a section of three tubes from the assembly was modeled. The model looked at the transient heating and thermomechanical stress development during a 500°C air flow at 6 CFM. Significant stresses were found at the ceramic-metal interfaces of the filter, and conservative temperature profiles at locations of interest were plotted. The model can be used for the development of sealants that minimize stresses at the ceramic-metal interface. Further work on the model would include the full filter assembly and consider heat losses to make more accurate predictions.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Mask Projection Stereolithography for Manufacturing Ceramic Parts for CO 2 Capture and Sequestration

With increased CO 2 in the atmosphere and climate change becoming central in today’s political climate, it is important to make attempts to alleviate climate change. CO 2 capture is possible at the source of some of the larges CO 2 producers – industrial firms – where it can be collected via separation membranes. While current state-of-the-art technology is amine gas treatment or polymer membranes, ceramic membranes infilled with hydroxide offer a more energetically efficient solution. Stereolithography offers a unique manufacturing technique to create uniquely-shaped ceramic parts that will maximize carbon capture while maintaining low energy needs and low cost. High-loading ceramic slurries can be more difficult to manufacture using stereolithography due to high viscosity and opacity, but produce stronger pieces when sintered. The current challenge is optimizing high-load ceramic slurries for stereolithography to print pieces with large surface areas and parts on the micrometer-scale.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Embedment of sensors in ceramic structures

Ceramic materials such as silicon carbide (SiC) are attractive for many nuclear applications due to their ability to withstand high temperatures, which inherently improve the thermal efficiency of the power conversion cycle and can in some cases provide high-temperature process heat. SiC is particularly attractive because of its high-temperature strength retention, stability under neutron irradiation, and low neutron absorption. The TCR program has recently demonstrated the ability to fabricate monolithic SiC components with complex geometries using a binder jet additive manufacturing technique followed by densification using chemical vapor infiltration (CVI). This technology presents an opportunity to embed sensors within ceramic components at critical locations that allow for enhanced process monitoring and control of advanced nuclear energy systems. The challenges with embedding sensors in ceramic components are to identify appropriate materials that can survive the CVI process, remain embedded after cooling to room temperature, and be suitable for operation in a high-temperature nuclear environment. This report summarizes the sensors that are being considered for embedding within ceramics, the sensor embedding process, material compatibility studies, and characterization of the embedded components. Material selection is first guided by computational thermodynamics and is confirmed by embedding coupons and examining material interactions using electron microscopy. This work shows that a wide range of refractory metals, as well as certain fiber optic sensors, can be successfully embedded in 3D-printed SiC. Future work will involve testing of functional sensors including thermocouples and optical fiber-based, spatially distributed temperature/strain sensors.

36 MATERIALS SCIENCE↗