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At least 577 records · Page 32

Three-dimensional boundary layer on a compressor rotor blade at peak pressure rise coefficient

A comprehensive study of the three-dimensional turbulent boundary layer on a compressor rotor blade at peak pressure rise coefficient is reported in this paper. The measurements were carried out at various chordwise and radial locations on a compressor rotor blade using a rotating miniature 'V' configuration hot-wire probe. The data are compared with the measurement at the design condition. Substantial changes in the blade boundary layer characteristics are observed, especially in the outer sixteen percent of the blade span. The increased chordwise pressure gradient and the leakage flow at the peak pressure coefficient have a cumulative effect in increasing the boundary layer growth on the suction surface. The leakage flow has a beneficial effect on the pressure surface. The momentum and boundary layer thicknesses increase substantially from those at the design condition, especially near the outer radii of the suction surface.

Lakshminarayana, B.↗

Efficient Vent Unloading of Air Compressors

Method for unloading one-and two-stage reciprocating air compressors increases energy efficiency and inhibits deterioration of components. In new unloader configuration, compressor vented to atmosphere on downstream side. Method implemented expeditiously as modification of existing systems.

Muhonen, Alvin J.↗

Shot peening for Ti-6Al-4V alloy compressor blades

A text program was conducted to determine the effects of certain shot-peening parameters on the fatigue life of the Ti-6Al-4V alloys as well as the effect of a demarcation line on a test specimen. This demarcation line, caused by an abrupt change from untreated surface to shot-peened surface, was thought to have caused the failure of several blades in a multistage compressor at the NASA Lewis Research Center. The demarcation line had no detrimental effect upon bending fatigue specimens tested at room temperature. Procedures for shot peening Ti-6Al-4V compressor blades are recommended for future applications.

Carek, Gerald A.↗

An examination of gas compressor stability and rotating stall

The principal sources of vibration related reliability problems in high pressure centrifugal gas compressors are the re-excitation of the first critical speed or Resonant Subsynchronous Vibration (RSSV), and the forced vibration due to rotating stall in the vaneless diffusers downstream of the impellers. An example of such field problems is given elsewhere. This paper describes the results of a test program at the author's company, initiated in 1983 and completed during 1985, which studied the RSSV threshold and the rotating stall phenomenon in a high pressure gas compressor.

Fozi, Aziz A.↗

Subsychronous vibration of multistage centrifugal compressors forced by rotating stall

A multistage centrifugal compressor, in natural gas re-injection service on an offshore petroleum production platform, experienced subsynchronous vibrations which caused excessive bearing wear. Field performance testing correlated the subsynchronous amplitude with the discharge flow coefficient, demonstrating the excitation to be aerodynamic. Adding two impellers allowed an increase in the diffuser flow angle (with respect to tangential) to meet the diffuser stability criteria based on factory and field tests correlated using the theory of Senoo (for rotating stall in a vaneless diffuser). This modification eliminated all significant subsynchronous vibrations in field service, thus confirming the correctness of the solution. Other possible sources of aerodynamically induced vibrations were considered, but the judgment that those are unlikely has been confirmed by subsequent experience with other similar compressors.

Fulton, J. W.↗

Instability of multistage compressor K1501

The K1501 compressor, driven by a steam turbine, is used to transport synthetic gas in fertilizer plants of 1000 tons daily production. The turbo-compressor set, which had been in operation since 1982, vibrated rather intensely, and its maximum load was only about 95 percent of the normal value. Damaging vibration to pads and gas-sealing labyrinths occurred three times from 1982 to 1983 and resulted in considerable economic loss. From the characteristics of the vibration, we suspected its cause to be rotor instability due to labyrinth-seal excitation. But, for lack of experience, the problem was not addressed for two years. Finally, we determined that the instability was indeed produced by labyrinth-seal excitation and corrected this problem by injecting gas into the middle-diaphragm labyrinths. This paper primarily discusses the failure and the remedy described above.

Zhou, Ren-Mu↗

Performance studies on an axial flow compressor stage

A low-speed, medium loaded axial flow compressor stage is studied experimentally and theoretically. The flow compressor facility, composed of an inlet guide vane row, a rotor blade row, and a stator blade row, and the principles of the streamline curvature method (SCM) and the Douglas-Neumann cascade program are described. The radial distribution of the flow properties, the rotor blade static pressure distribution, and the lift coefficient and relative flow angle derived experimentally and theoretically are compared. It is determined that there is good correlation between the experimental flow properties and the SCM data, the Douglas-Neumann cascade program and experimental rotor blade static pressure data, and the experimental and theoretical lift coefficients only in the midspan region. Modifications to the SCM and the Douglas-Neumann cascade program in order to improve their accuracy are discussed.

Sitaram, N.↗

Enhancing compressor distortion tolerance by asymmetric stator control

This paper describes a preliminary study of a method for increasing compressor tolerance in circumferential distortion through asymmetric vane stagger control. The changes in vane stagger about the circumference are used to increase compressor pressure rise and flow capability over part of the annulus and decrease these over the rest. The average pressure rise and flow thus remain roughly constant but the velocity distortion is reduced (and can even be made zero). Calculations are carried out to show the magnitude of the vane motions that must be used, and it is found that significant increases in distoriton attenuation can be achieved with realistic vane swings. In addition, the asymmetric vane stagger scheme leads to a substantial decrease in stall pressure rise loss due to inlet total pressure distortion. This type of control strategy appears worthy of further investigation, both theoretical and experimental.

Chen, G. T.↗

Experimental Vibration Damping Characteristics of the Third-stage Rotor of a Three-stage Transonic Axial-flow Compressor

Rotor blade aerodynamic damping is experimentally determined in a three-stage transonic axial flow compressor having design aerodynamic performance goals of 4.5:1 pressure ratio and 65.5 lbm/sec weight flow. The combined damping associated with each mode is determined by a least squares fit of a single degree of freedom system transfer function to the nonsynchronous portion of the rotor blade strain gage output power spectra. The combined damping consists of the aerodynamic damping and the structural and mechanical damping. The aerodynamic damping varies linearly with the inlet total pressure for a given corrected speed, weight flow, and pressure ratio while the structural and mechanical damping is assumed to remain constant. The combined damping is determined at three inlet total pressure levels to obtain the aerodynamic damping. The third-stage rotor blade aerodynamic damping is presented and discussed for the design equivalent speed with the stator blades reset for maximum efficiency. The compressor overall preformance and experimental Campbell diagrams for the third-stage rotor blade row are also presented.

Newman, Frederick A.↗

Experimental Determination of Aerodynamic Damping in a Three-Stage Transonic Axial-Flow Compressor

Rotor blade aerodynamic damping is experimentally determined in a three-stage transonic axial flow compressor having design aerodynamic performance goals of 4.5:1 pressure ratio and 65.5 lbm/sec weight flow. The combined damping associated with each mode is determined by a least squares fit of a single degree of freedom system transfer function to the nonsynchronous portion of the rotor blade strain gauge output power spectra. The combined damping consists of aerodynamic and structural and mechanical damping. The aerodynamic damping varies linearly with the inlet total pressure for a given equivalent speed, equivalent mass flow, and pressure ratio while structural and mechanical damping are assumed to be constant. The combined damping is determined at three inlet total pressure levels to obtain the aerodynamic damping. The third stage rotor blade aerodynamic damping is presented and discussed for 70, 80, 90, and 100 percent design equivalent speed. The compressor overall performance and experimental Campbell diagrams for the third stage rotor blade row are also presented.

Newman, Frederick A.↗

Real-time data compressor for Eos-class missions

A conceptual design for a real-time VLSI compressor capable of processing rate up to one gigabit per second is presented. This scheme is capable of providing a three-to-one distortion-free data reduction factor to both the High Resolution Imaging Spectrometer and processed SAR imaging data. The design uses a VLSI parallel/piplined architecture capable of processing at a real time rate. The design consists of a parallel array of VLSI compressor modules. Each module is built on a single customized VLSI chip using existing state-of-the-art semiconductor technology.

Lee, Jun-Ji↗

Experimental vibration damping characteristics of the third-stage rotor of a three-stage transonic axial-flow compressor

Rotor blade aerodynamic damping is experimentally determined in a three-stage transonic axial flow compressor having design aerodynamic performance goals of 4.5:1 pressure ratio and 65.5 lbm/sec weight flow. The combined damping associated with each mode is determined by a least squares fit of a single degree of freedom system transfer function to the nonsynchronous portion of the rotor blade strain gage output power spectra. The combined damping consists of the aerodynanmic damping and the structural and mechanical damping. The aerodynamic damping varies linearly with the inlet total pressure for a given corrected speed, weight flow, and pressure ratio while the structural and mechanical damping is assumed to remain constant. The combined damping is determined at three inlet total pressure levels to obtain the aerodynamic damping. The third-stage rotor blade aerodynamic damping is presented and discussed for the design equivalent speed with the stator blades reset for maximum efficiency. The compressor overall performance and experimental Campbell diagrams for the third-stage rotor blade row are also presented.

Newman, Frederick A.↗

Design point variation of 3-D loss and deviation for axial compressor middle stages

The available data on middle-stage research compressors operating near design point are used to derive simple empirical models for the spanwise variation of three-dimensional viscous loss coefficients for middle-stage axial compressor blading. The models make it possible to quickly estimate the total loss and deviation across the blade span when the three-dimensional distribution is superimposed on the two-dimensional variation calculated for each blade element. It is noted that extrapolated estimates should be used with caution since the correlations have been derived from a limited data base.

Roberts, William B.↗

Effect of stage loading on endwall flows in an axial flow compressor rotor

This paper reports results from investigations conducted to determine the effect of stage loading on endwall flows in a low speed axial flow compressor. These investigations consisted of two sets of measurements. The first set consisted of radial transverse of flow properties at the rotor inlet and exit, at five flow coefficients. These measurements are used to determine the boundary layer integral parameters. The displacement thicknesses at the rotor hub and tip agree reasonably well with Smith's (1970) correlation for multistage axial compressors. The second set consisted of measurements of static pressures on the rotor blade at four flow coefficients. From these measurements, lift coefficient is determined. Also, loss of lift coefficient near the tip is calculated, and is attributed mainly to the tip leakage flows.

Sitaram, N.↗

Experimental investigation of the performance of a supersonic compressor cascade

Supersonic cascade wind tunnel results are presented for a linear, supersonic compressor cascade derived from the near-tip section of a high-throughflow axial flow compressor rotor over the inlet Mach number range of 1.30-1.71. Laser anemometry was used to obtain flow-velocity measurements showing the wave pattern in the entrance region. Attention is given to the unique-incidence relationship for this cascade, which relates the supersonic inlet Mach number to the inlet flow direction. An empirical correlation is obtained for the influence of the independent parameters of back pressure, axial velocity density ratio, and blade element performance.

Tweedt, T. L.↗

Experimental investigation of the performance of a supersonic compressor cascade

Results are presented from an experimental investigation of a linear, supersonic, compressor cascade tested in the supersonic cascade wind tunnel facility at the DFVLR in Cologne, Federal Republic of Germany. The cascade design was derived from the near-tip section of a high-through-flow axial flow compressor rotor with a design relative inlet Mach number of 1.61. Test data were obtained over a range of inlet Mach numbers from 1.23 to 1.71, and a range of static pressure ratios and axial-velocity-density ratios (AVDR) at the design inlet condition. Flow velocity measurements showing the wave pattern in the cascade entrance region were obtained using a laser transit anemometer. From these measurements, some unique-incidence conditions were determined, thus relating the supersonic inlet Mach number to the inlet flow direction. The influence of static pressure ratio and AVDR on the blade passage flow and the blade-element performance is described, and an empirical correlation is used to show the influence of these two (independent) parameters on the exit flow angle and total-pressure loss for the design inlet condition.

Tweedt, D. L.↗

A prediction of 3-D viscous flow and performance of the NASA low-speed centrifugal compressor

A prediction of the 3-D turbulent flow in the NASA Low-Speed Centrifugal Compressor Impeller has been made. The calculation was made for the compressor design conditions with the specified uniform tip clearance gap. The predicted performance is significantly worse than that predicted in the NASA design study. This is explained by the high tip leakage flow in the present calculation and by the different model adopted for tip leakage flow mixing. The calculation gives an accumulation for high losses in the shroud/pressure-side quadrant near the exit of the impeller. It also predicts a region of meridional backflow near the shroud wall. Both of these flow features should be extensive enough in the NASA impeller to allow detailed flow measurements, leading to improved flow modelling. Recommendations are made for future flow studies in the NASA impeller.

Moore, John↗

The design and development of transonic multistage compressors

The development of the transonic multistage compressor is reviewed. Changing trends in design and performance parameters are noted. These changes are related to advances in compressor aerodynamics, computational fluid mechanics and other enabling technologies. The parameters normally given to the designer and those that need to be established during the design process are identified. Criteria and procedures used in the selection of these parameters are presented. The selection of tip speed, aerodynamic loading, flowpath geometry, incidence and deviation angles, blade/vane geometry, blade/vane solidity, stage reaction, aerodynamic blockage, inlet flow per unit annulus area, stage/overall velocity ratio, and aerodynamic losses are considered. Trends in these parameters both spanwise and axially through the machine are highlighted. The effects of flow mixing and methods for accounting for the mixing in the design process are discussed.

Ball, C. L.↗