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All sources NASA NTRS DOE OSTI

DOE OSTI2015

An integrated equipment for massive segmentation and packaging of control Rod Guide Tubes - 15161

Over time, some utilities have decided to undergo safety upgrades that include replacement of some ageing components like control rod guide tubes (GT's). GT's are safety related components because they control the path of the control rods into and out of the core. These components are usually stored underwater in interim storage pools to decay their radioactivity. When the interim storage facility reaches saturation, treatment and final disposal of the retired Guide Tubes needs to be performed. Based on more than 30 years of experience and lessons learned in the development of segmentation and packaging technologies for nuclear components, Westinghouse has designed, commissioned and will operate a dedicated system for cutting and packaging retired GT's from 900 MW plants, currently stored in a EDF maintenance facility located in the south of France. The first main technical challenge was the waste volume optimization. Two separate waste streams had to be considered for coping with the highly irradiated portion of the GT's (lower part) and the very low level waste sections (upper part). The segmentation plan has been designed to minimize the waste volume of the highly irradiated waste and therefore develop a process which could be adapted to the container size specified by EDF. Metallic baskets have been designed to optimize the packaging and storage density in the containers. All cutting techniques previously used by Westinghouse in similar applications were assessed and underwater mechanical cutting with a band saw was selected as the preferred method. A turning stand positions the GT in front of the band saw. When the cut is completed, the remnant GT is inserted into the next turning stand for the next cut. Each cell of the turning stand positions the GT at the pre-defined cutting height. An integrated water filtration system is used to ensure good visibility during the cutting operations and to minimize water volume and limit the final liquid effluents. The whole process of GT insertion, cutting, packaging and waste conditioning is carried out in a hot cell and controlled remotely. The operator can therefore follow the packaging plan accurately and safely by using a four axis pick and place unit, while keeping personal radiation exposure low. This innovative process allows cutting and packaging large quantities of GT's in a safe and efficient manner. The pilot project covers the segmentation of 93 GT's but it can be further used for cutting larger quantities of retired GT's resulting from the upcoming GT replacement campaigns. (authors)

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NASA NTRS2014

Investigation of Bio-Regenerative Life Support and Trash-to-Gas Experiment on a 4-Month Mars Simulation Mission

Future crewed missions to other planets or deep space locations will require regenerative Life Support Systems (LSS) as well as recycling processes for mission waste. Constant resupply of many commodity materials will not be a sustainable option for deep space missions, nor will stowing trash on board a vehicle or at a lunar or Martian outpost. The habitable volume will decline as the volume of waste increases. A complete regenerative environmentally controlled life support system (ECLSS) on an extra-terrestrial outpost will likely include physico-chemical and biological technologies, such as bioreactors and greenhouse modules. Physico-chemical LSS do not enable food production and bio-regenerative LSS are not stable enough to be used alone in space. Mission waste that cannot be recycled into the bio-regenerative ECLSS can include excess food, food packaging, clothing, tape, urine and fecal waste. This waste will be sent to a system for converting the trash into high value products. Two crew members on a 120 day Mars analog simulation, in collaboration with Kennedy Space Centers (KSC) Trash to Gas (TtG) project investigated a semi-closed loop system that treated non-edible biomass and other logistical waste for volume reduction and conversion into useful commodities. The purpose of this study is to show how plant growth affects the amount of resources required by the habitat and how spent plant material can be recycled. Real-time data was sent to the reactor at KSC in Florida for replicating the analog mission waste for laboratory operation. This paper discusses the 120 day mission plant growth activity, logistical and plant waste management, power and water consumption effects of the plant and logistical waste, and potential energy conversion techniques using KSCs TtG technology.

Trash-to-Gas↗

NASA NTRS2014

Investigation of Bio-Regenerative Life Support and Trash-To-Gas Experiment on a 4 Month Mars Simulation Mission

Future crewed missions to other planets or deep space locations will require regenerative Life Support Systems (LSS) as well as recycling processes for mission waste. Constant resupply of many commodity materials will not be a sustainable option for deep space missions, nor will storing trash on board a vehicle or at a lunar or Martian outpost. The habitable volume will decline as the volume of waste increases. A complete regenerative environmentally controlled life support system (ECLSS) on an extra-terrestrial outpost will likely include physico-chemical and biological technologies, such as bioreactors and greenhouse modules. Physico-chemical LSS do not enable food production and bio-regenerative LSS are not stable enough to be used alone in space. Mission waste that cannot be recycled into the bio-regenerative ECLSS can include excess food, food packaging, clothing, tape, urine and fecal waste. This waste will be sent to a system for converting the trash into the high value products. Two crew members on a 120 day Mars analog simulation, in collaboration with Kennedy Space Centers (KSC) Trash to Gas (TtG) project investigated a semi-closed loop system that treated non-edible biomass and other logistical waste for volume reduction and conversion into useful commodities. The purposes of this study are to show the how plant growth affects the amount of resources required by the habitat and how spent plant material can be recycled. Real-time data was sent to the reactor at KSC in Florida for replicating the analog mission waste for laboratory operation. This paper discusses the 120 day mission plant growth activity, logistical and plant waste management, power and water consumption effects of the plant and logistical waste, and potential energy conversion techniques using KSCs TtG reactor technology.

trash to gas↗

DOE OSTI2013

Pressure Build-Up During the Fire Test in Type B(U) Packages Containing Water - 13280

The safety assessment of packages for the transport of radioactive materials with content containing liquids requires special consideration. The main focus is on water as supplementary liquid content in Type B(U) packages. A typical content of a Type B(U) package is ion exchange resin, waste of a nuclear power plant, which is not dried, normally only drained. Besides the saturated ion exchange resin, a small amount of free water can be included in these contents. Compared to the safety assessment of packages with dry content, attention must be paid to some more specific issues. An overview of these issues is provided. The physical and chemical compatibility of the content itself and the content compatibility with the packages materials must be demonstrated for the assessment. Regarding the mechanical resistance the package has to withstand the forces resulting from the freezing liquid. The most interesting point, however, is the pressure build-up inside the package due to vaporization. This could for example be caused by radiolysis of the liquid and must be taken into account for the storage period. If the package is stressed by the total inner pressure, this pressure leads to mechanical loads to the package body, the lid and the lid bolts. Thus, the pressure is the driving force on the gasket system regarding the activity release and a possible loss of tightness. The total pressure in any calculation is the sum of partial pressures of different gases which can be caused by different effects. The pressure build-up inside the package caused by the regulatory thermal test (30 min at 800 deg. C), as part of the cumulative test scenario under accident conditions of transport is discussed primarily. To determine the pressure, the temperature distribution in the content must be calculated for the whole period from beginning of the thermal test until cooling-down. In this case, while calculating the temperature distribution, conduction and radiation as well as evaporation and condensation during the associated process of transport have to be considered. This paper discusses limiting amounts of water inside the cask which could lead to unacceptable pressure and takes into account saturated steam as well as overheated steam. However, the difficulties of assessing casks containing wet content will be discussed. From the authority assessment point of view, drying of the content could be an effective way to avoid the above described pressure build-up and the associated difficulties for the safety assessment. (authors)

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DOE OSTI2020

Flanged Tritium Waste Containers: Background and Current Path to Disposal

The MLLW Flanged Tritium Waste Container (FTWC) Project has been operational since 2007 when, during an audit of the FTWC waste stream, it was determined that four FTWC containers contained lead in amounts greater than LDR treatment standards. From June to August of 2007, four FTWC containers were shipped to TA-54 for disposal as LLW from WETF. The contents of the FTWCs were characterized as high activity LLW and were thought to be in compliance with LANL's Waste Acceptance Criteria (WAC). During the packaging of these FTWC's, 36 intact squib valves (aka actuators), containing detonated squibs were included with the waste stream After being transported to TA-54 Area G, it was determined that the explosive used in some of the squibs was Normal Lead Styphnate (NLS). A recharacterization of the entire contents in the FTWC's was performed with the conclusion that the squib valves exhibited the RCRA toxic characteristic for Lead (D008), thus resulting in the contents of the FTWCs being reclassified as a Mixed LLW.

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DOE OSTI2017

Advanced Fuel Cycle Cost Basis – 2017 Edition

This report, commissioned by the U.S. Department of Energy (DOE) Office of Nuclear Energy (NE), provides a comprehensive set of cost data supporting a cost analysis for the relative economic comparison of options for use in the DOE Nuclear Technology Research and Development (NTRD) Program (previously the Fuel Cycle Research and Development (FCRD) and the Advanced Fuel Cycle Initiative (AFCI)). The report describes the NTRD cost basis development process, reference information on NTRD cost modules, a procedure for estimating fuel cycle costs, economic evaluation guidelines, and a discussion on the integration of cost data into economic computer models. This report contains reference cost data for numerous fuel cycle cost modules (modules A-O) as well as cost modules for a number of reactor types (R modules). The fuel cycle cost modules were developed in the areas of natural uranium mining and milling, thorium mining and milling, conversion, enrichment, depleted uranium disposition, fuel fabrication, interim spent fuel storage, reprocessing, waste conditioning, spent nuclear fuel (SNF) packaging, long-term monitored retrievable storage, managed decay storage, recycled product storage, near surface disposal of low-level waste (LLW), geologic repository and other disposal concepts, and transportation processes for nuclear fuel, LLW, SNF, transuranic, and high-level waste. Since its inception, this report has been periodically updated. The last such internal document was published in August 2015 while the last external edition was published in December of 2009 as INL/EXT-07-12107 and is available on the Web at URL: www.inl.gov/technicalpublications/Documents/4536700.pdf. This current report (Sept 2017) is planned to be reviewed for external release, at which time it will replace the 2009 report as an external publication. This information is used in the ongoing evaluation of nuclear fuel cycles by the NE NTRD program.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

DOE OSTI2018

AVANTech's Advanced Polymer Solidification for Radioactive and Mixed Waste Stabilization: Case Studies - 18571

This presentation describes recent developments in polymer technology, as well as summarizes several applications and the history of process improvements that simplify the process and improve the efficiency for stabilizing low and intermediate level radioactive and mixed radioactive/hazardous wastes. Polymer technology has been used successfully since the early 1990's to solidify and stabilize radioactive and mixed hazardous/radioactive waste at United States (US) Department of Energy (DOE), US Department of Defense (DOD), United Kingdom government sites, and at commercial nuclear power plants. It is an effective, efficient, and economical means of preparing waste for storage and disposal. Recently, polymer solidification has been combined with other waste pretreatment technologies, such as evaporator concentrate drying, to further enhance volume reduction and packaging efficiency. This presentation reviews applications of the technology and identifies waste streams where polymers have advantages over cement, vitrification, and other stabilization processes. (authors)

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DOE OSTI2012

Terminating Safeguards on Excess Special Nuclear Material: Defense TRU Waste Clean-up and Nonproliferation - 12426

The Department of Energy (DOE) and the National Nuclear Security Administration (NNSA) manages defense nuclear material that has been determined to be excess to programmatic needs and declared waste. When these wastes contain plutonium, they almost always meet the definition of defense transuranic (TRU) waste and are thus eligible for disposal at the Waste Isolation Pilot Plant (WIPP). The DOE operates the WIPP in a manner that physical protections for attractiveness level D or higher special nuclear material (SNM) are not the normal operating condition. Therefore, there is currently a requirement to terminate safeguards before disposal of these wastes at the WIPP. Presented are the processes used to terminate safeguards, lessons learned during the termination process, and how these approaches might be useful for future defense TRU waste needing safeguards termination prior to shipment and disposal at the WIPP. Also described is a new criticality control container, which will increase the amount of fissile material that can be loaded per container, and how it will save significant taxpayer dollars. Retrieval, compliant packaging and shipment of retrievably stored legacy TRU waste has dominated disposal operations at WIPP since it began operations 12 years ago. But because most of this legacy waste has successfully been emplaced in WIPP, the TRU waste clean-up focus is turning to newly-generated TRU materials. A major component will be transuranic SNM, currently managed in safeguards-protected vaults around the weapons complex. As DOE and NNSA continue to consolidate and shrink the weapons complex footprint, it is expected that significant quantities of transuranic SNM will be declared surplus to the nation's needs. Safeguards termination of SNM varies due to the wide range of attractiveness level of the potential material that may be directly discarded as waste. To enhance the efficiency of shipping waste with high TRU fissile content to WIPP, DOE designed an over-pack container, similar to the pipe component, called the criticality control over-pack, which will significantly enhance the efficiency of disposal. Hundreds of shipments of transuranic SNM, suitably packaged to meet WIPP waste acceptance criteria and with safeguards terminated have been successfully emplaced at WIPP (primarily from the Rocky Flats site clean-up) since WIPP opened. DOE expects that thousands more may eventually result from SNM consolidation efforts throughout the weapons complex. (authors)

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DOE OSTI2013

NUHOWS - Storage and Transportation of Irradiated Reactor Components in Large Packages - 13439

Most irradiated reactor components (hardware such as Control Rod Blades, Fuel Channels, Poison Curtains, etc.) generated at reactors previously required significant processing for size reduction due to the available transportation casks not being physically capable of containing unprocessed material. As of July 1, 2008, disposal for this typical waste class (B and C) became inaccessible (for the major part of the nation) due to the Barnwell, SC disposal facility being closed to all but its three compact states (CT, NJ and SC). Currently in the United States, most facilities are storing their irradiated hardware on-site in the spent fuel pools. Until recently with the opening of the Waste Control Specialists' Texas disposal facility, utilities faced the challenges of spent fuel pool space and capacity management. However, even with WCS's disposal availability, the site currently has annual Curie limitations for disposal, which will continue to promote interim on-site storage until such time as disposal is available. In response, Transnuclear Inc., (TN) an AREVA company, proceeded with designing a new large Radioactive Waste Container (RWC) that can be used to package irradiated hardware without the need for significant processing. The design features of the RWC allows for intermittent loadings of the hardware for better packaging efficiency, higher packaging density, space savings and reduced cost. This RWC is also compatible with TN's on-site modular vault storage system. Once completely loaded, the RWC can be transported to an on-site storage facility, an off-site storage facility and/or an available disposal facility. To accommodate the transportation, TN has designed a large transportation cask, the MP197HB. As the original design was for transporting fuel, it contains the necessary shielding to allow for the transport of unprocessed irradiated reactor components, while significantly reducing the amount of irradiated hardware shipments required with the use of the new RWC. This paper provides information on the unique design features of the RWC, storage module vaults, MP197HB Transportation Cask and cost saving benefits of using the large RWC for packaging, storage, transport and disposal. (authors)

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

DOE OSTI2016

Processing and Disposition of Remote-Handled Transuranic Liquid Waste Generated at Oak Ridge National Laboratory - 16031

Oak Ridge National Laboratory (ORNL) develops radiochemical processes for implementation in the US Department of Energy (DOE) production facilities and produces radioisotopes for medical and industrial applications. These activities result in the production of remote-handled liquid waste that is transuranic (TRU) and requires treatment for disposal at the Waste Isolation Pilot Plant (WIPP). Capabilities are needed to characterize, treat, package, and dispose of remote-handled liquid waste generated from research activities at ORNL. A project to implement these capabilities has been recently initiated, and activities are under way to support remote-handled liquid waste treatment at ORNL. Experimental data as well as model predictions are being used to support the conceptual design of the treatment facility. (authors)

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DOE OSTI2020

The TRANSCEND Consortium - In-situ Identification of Surface Corrosion Products on Spent Nuclear Fuels - 20276

The management of spent nuclear fuel is a major ongoing concern for the UK owing to the cessation of reprocessing operations at Sellafield and the large, complex inventory arising from Magnox, AGR, PWR and prototype reactors. Retrieval and relocation operations for legacy fuels are imminent and therefore, any models that enhance our understanding of fuel evolution will help mitigate the risks associated with fuel storage and disposal. The TRANSCEND Consortium on nuclear waste management comprises four work packages, within this current paper we provide a summary overview of progress to date and illustrative results from Theme 3: Spent Nuclear Fuels. (authors)

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NASA NTRS2011

Characterization of Volume F Trash from Four Recent STS Missions: Microbial Occurrence, Numbers, and Identifications

The fate of space-generated solid wastes, including trash, for future missions is under consideration by NASA. Several potential treatment options are under active technology development. Potential fates for space-generated solid wastes: Storage without treatment; storage after treatment(s) including volume reduction, water recovery, sterilization, and recovery plus recycling of waste materials. For this study, a microbial characterization was made on trash returned from four recent STS missions. The material analyzed were 'Volume F' trash and other bags of accompanying trash. This is the second of two submitted papers on these wastes. This first one covered trash content, weight and water content. Upon receipt, usually within 2 days of landing, trash contents were catalogued and placed into categories: drink containers, food waste, personal hygiene items, and packaging materials, i.e., plastic film and duct tape. Microbial counts were obtained with cultivatable counts on agar media and direct counts using Acridine Orange fluorescent stain (AODC). Trash bag surfaces, 25 square cm , were also sampled. Direct counts were approximately 1 x 10(exp 6) microbes/square cm and cultivatable counts ranged from 1 x 10 to 1 X 10(exp 4) microbes/ square cm-2. Aerobic microbes, aerobic sporeformers, and yeasts plus molds were common for all four missions. Waste items from each category were placed into sterile ziplock bags and 1.5 L sterile DI water added. These were then dispersed by hand shaking for 2 min. prior to inoculation of count media or determining AODC. In general, cultivatable microbes were found in drinks, food wastes, and personal hygiene items. Direct counts were usually higher than cultivatable counts. Some pathogens were found: Staphylococcus auerus, Escherichia coli (fecal wastes). Count ranges: drink pouches - AODC 2 x 10(exp 6) to 1 X 10(exp 8) g(sub fw) (exp -1); cultivatable counts variable between missions; food wastes: Direct counts were close to aerobic plate counts. Counts ranged from 10(exp 6) to 10(exp 9) per g(sub fw). Identities of isolates from cultivation media were obtained using a Biolog Microbial ID System or microSEQ molecular ID methodology using an ABI3130 gene analyzer.

Strayer, Richard F.↗

DOE OSTI2013

Crystalline Ceramic Waste Forms: Comparison Of Reference Process For Ceramic Waste Form Fabrication

The research conducted in this work package is aimed at taking advantage of the long term thermodynamic stability of crystalline ceramics to create more durable waste forms (as compared to high level waste glass) in order to reduce the reliance on engineered and natural barrier systems. Durable ceramic waste forms that incorporate a wide range of radionuclides have the potential to broaden the available disposal options and to lower the storage and disposal costs associated with advanced fuel cycles. Assemblages of several titanate phases have been successfully demonstrated to incorporate radioactive waste elements, and the multiphase nature of these materials allows them to accommodate variation in the waste composition. Recent work has shown that they can be produced from a melting and crystallization process. The objective of this report is to explore the phase formation and microstructural differences between lab scale melt processing in varying gas environments with alternative densification processes such as Hot Pressing (HP) and Spark Plasma Sintering (SPS). The waste stream used as the basis for the development and testing is a simulant derived from a combination of the projected Cs/Sr separated stream, the Trivalent Actinide - Lanthanide Separation by Phosphorous reagent Extraction from Aqueous Komplexes (TALSPEAK) waste stream consisting of lanthanide fission products, the transition metal fission product waste stream resulting from the transuranic extraction (TRUEX) process, and a high molybdenum concentration with relatively low noble metal concentrations. Melt processing as well as solid state sintering routes SPS and HP demonstrated the formation of the targeted phases; however differences in microstructure and elemental partitioning were observed. In SPS and HP samples, hollandite, pervoskite/pyrochlore, zirconolite, metallic alloy and TiO 2 and Al 2 O 3 were observed distributed in a network of fine grains with small residual pores. The titanate phases that incorporate M +3 rare earth elements were observed to be distinct phases (ex. Nd 2 Ti 2 O 7 with less degree of substitution as compared to the more homogeneous melt processed samples where a high degree of substitution and variation of composition within grains was observed. Liquid phase sintering was enhanced in reducing gas environments and resulted in large (10-200 microns) irregular shaped grains along with large voids associated with the melt process; SPS and HP samples exhibited finer grain size with smaller voids. Metallic alloys were observed in the bulk of the sample for SPS and HP samples, but were found at the bottom of the crucible in melt processed trials. These results indicate that for a first melter trial, the targeted phases can be formed in air by utilizing Ti/TiO 2 additives which aid phase formation and improve the electrical conductivity. Ultimately, a melter run in reducing gas environments would be beneficial to study differences in phase formation and elemental partitioning.

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DOE OSTI2020

Flanged Tritium Waste Containers: Waste Characterization Information for Container FTWC-225

The following information packages present the radiological data as well as physical properties of the four Flanged Tritium Waste Containers currently stored at TA-54, Area G. Also included are summaries of the contents of each container (including waste logs) as well as photographs of the inner and outer portions of each container.

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DOE OSTI2020

Flanged Tritium Waste Containers: Waste Characterization Information for Container FTWC-226

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DOE OSTI2020

Flanged Tritium Waste Containers: Waste Characterization Information for Container FTWC-227

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DOE OSTI2020

Flanged Tritium Waste Containers: Waste Characterization Information for Container FTWC-229

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DOE OSTI2019

Use of Automation in Low Level Waste Storage and Management - 19227

The Australian Nuclear Science and Technology Organisation (ANSTO) generates Low Level Waste (LLW) and Intermediate Level Waste (ILW) from various site operations such as the operation of a research Reactor and the manufacture of Molybdenum 99. The Low Level Solid Waste (LLSW) generated is stored at ANSTO before and after conditioning. The current process flow involves the storage of LLSW waste before conditioning on racks, handled using forklifts. When the unconditioned waste is ready for conditioning, it is transferred to another facility, where volume reduction and packaging is carried out. Once conditioned, the waste is placed in further storage, pending dispatch to the proposed Australian National Radioactive Waste Management Facility (NRWMF). A new purpose built facility has been constructed, adjacent to the LLSW processing facility, for the storage and management of LLSW in both unconditioned and conditioned forms. This new facility will streamline the waste management process and significantly enhance the safety and efficiency of the process. In line with international best practises, the new facility utilises automation solutions to minimise the build footprint, and minimise the use of forklifts and other mobile plant. Most importantly, it applies the principle of ALARA (As Low as Reasonably Achievable) to minimise operator activities in areas where radioactive material is stored and eliminates double handling of the waste. The automation for unconditioned waste utilises an Automated Storage and Retrieval System (ASRS), a vertical stacker crane within high density racking, to provide easy storage and retrieval for processing and/or routine inspections. This system allows operators to control it from outside of the storage area whilst utilising integrated software that allows for the required tracking of the unconditioned waste. From the ASRS storage area, unconditioned waste will have a smooth transition to the processing facility which is located adjacent to the ASRS system. Once conditioned, the waste is catalogued and returned to a designated storage area within the new facility using an automated building gantry crane with a target delivery system to eliminate the need for operators in the main storage bay. The waste will be held here in preparation for dispatch to the future repository. The utilisation of the ASRS for the purpose of storing LLSW is an innovative use of automation that will eliminate operators from active areas, reduce dose rates received and integrate with the waste tracking software. Furthermore, the system has significant advantages with operational efficiencies increased, reduced double handling of nuclear waste and maximum use of building footprint. (authors)

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