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At least 559 records · Page 31

Analysis of SRM model nozzle calibration test data in support of IA12B, IA12C and IA36 space shuttle launch vehicle aerodynamics tests

Variations of nozzle performance characteristics of the model nozzles used in the Space Shuttle IA12B, IA12C, IA36 power-on launch vehicle test series are shown by comparison between experimental and analytical data. The experimental data are nozzle wall pressure distributions and schlieren photographs of the exhaust plume shapes. The exhaust plume shapes were simulated experimentally with cold flow while the analytical data were generated using a method-of-characteristics solution. Exhaust plume boundaries, boundary shockwave locations and nozzle wall pressure measurements calculated analytically agree favorably with the experimental data from the IA12C and IA36 test series. For the IA12B test series condensation was suspected in the exhaust plumes at the higher pressure ratios required to simulate the prototype plume shapes. Nozzle calibration tests for the series were conducted at pressure ratios where condensation either did not occur or if present did not produce a noticeable effect on the plume shapes. However, at the pressure ratios required in the power-on launch vehicle tests condensation probably occurs and could significantly affect the exhaust plume shapes.

Baker, L. R., Jr.↗

Heat transfer phase change paint tests of 0.0175-scale models (nos. 21-0 and 46-0) of the Rockwell International space shuttle orbiter in the AEDC tunnel B hypersonic wind tunnel (test OH25A)

Tests were conducted in a hypersonic wind tunnel using various truncated space shuttle orbiter configurations in an attempt to establish the optimum model size for other tests examining body shock-wing leading edge interference effects. The tests were conducted at Mach number 8 using the phase change paint technique. A test description, tabulated data, and tracings of isotherms made from photographs taken during the test are presented.

Dye, W. H.↗

A new arc heater shroud test technique for thermo-structural testing of full-scale, nose-tip skirt materials

An arc heater shroud test technique was developed for thermostructural testing of full-scale, missile nose tip-skirt assemblies. Reentry trajectory simulation is provided by changing the arc heater operation in a prescribed manner through manual and automatic controls. Excellent test repeatability allows screening of materials by direct comparison of test results. Continuous recordings of model surface temperature, pressure, heat flux, and model internal temperatures are made at several locations during the test.

Williams, R. R.↗

Time Series Analysis in Flight Flutter Testing at the Air Force Flight Test Center: Concepts and Results

The Air Force Flight Test Center (AFFTC) flight flutter facility is described. Concepts of using a minicomputer-based time series analyzer and a modal analysis software package for flight flutter testing are examined. The results of several evaluations of the software package are given. The reasons for employing a minimum phase concept in analyzing response only signals are discussed. The use of a Laplace algorithm is shown to be effective for the modal analysis of time histories in flutter testing. Sample results from models and flight tests are provided. The limitations inherent in time series analysis methods are discussed, and the need for effective noise reduction techniques is noted. The use of digital time series analysis techniques in flutter testing is shown to be fast, accurate, and cost effective.

Lenz, R. W.↗

Test effectiveness study report: An analytical study of system test effectiveness and reliability growth of three commercial spacecraft programs

Failure data from 16 commercial spacecraft were analyzed to evaluate failure trends, reliability growth, and effectiveness of tests. It was shown that the test programs were highly effective in ensuring a high level of in-orbit reliability. There was only a single catastrophic problem in 44 years of in-orbit operation on 12 spacecraft. The results also indicate that in-orbit failure rates are highly correlated with unit and systems test failure rates. The data suggest that test effectiveness estimates can be used to guide the content of a test program to ensure that in-orbit reliability goals are achieved.

Feldstein, J. F.↗

Results of an investigation of the acoustic and vibrational environment of a full scale space shuttle orbiter structural test panel with simulated TPS in the Ames unitary plan wind tunnel, model 81-0, test OS8A and B

Results of tests OS8A and B and pertinent test and model information are presented. The test was conducted in two parts. Test OS8A was performed in the NASA/ARC unitary 11-foot section and OS8B was conducted in the NASA/ARC unitary 9 x 7 tunnel. Test objectives were to investigate thermal protection system (TPS) tile sensitivity to extreme pressure gradients and vibration and to define the TPS aerodynamic environment. The model utilized for OS8 was a full-scale representation of a portion of the space shuttle orbiter lower wing carry-through structure forward of the aft tank strut and propellant lines. Thermal protection tiles were simulated on the model. The model was instrumented with static pressure orifices, accelerometers, and dynamic pressure transducers (Kulites). A total rake was utilized to obtain boundary layer surveys.

Kingsland, R. B.↗

Definition study of a Variable Cycle Experimental Engine (VCEE) and associated test program and test plan

The Definition Study of a Variable Cycle Experimental Engine (VCEE) and Associated Test Program and Test Plan, was initiated to identify the most cost effective program for a follow-on to the AST Test Bed Program. The VCEE Study defined various subscale VCE's based on different available core engine components, and a full scale VCEE utilizing current technology. The cycles were selected, preliminary design accomplished and program plans and engineering costs developed for several program options. In addition to the VCEE program plans and options, a limited effort was applied to identifying programs that could logically be accomplished on the AST Test Bed Program VCE to extend the usefulness of this test hardware. Component programs were provided that could be accomplished prior to the start of a VCEE program.

Allan, R. D.↗

Contact integrity testing of stress-tested silicon terrestrial solar cells

A test procedure was developed and applied to terrestrial silicon solar cells in order to determine the effect of accelerated environmental and time-temperature aging on metal contact integrity. Quantities of cells of four different manufacturers were given the contact integrity test after being subjected to accelerated stress tests that included forward bias-temperature, thermal cycle and thermal shock, power cycle, and bias-temperature humidity tests at two temperature-humidity levels. Significant effects due to certain stress tests were found for some cell types. It is concluded that cells fabricated using plated nickel/solder metallization showed significantly more serious contact integrity degradation than silver-metallized cells.

Prince, J. L.↗

Development of electrical test procedures for qualification of spacecraft against EID. Volume 1: The CAN test and other relevant data

A combined experimental and analytical program to develop system electrical test procedures for the qualification of spacecraft against damage produced by space-electron-induced discharges (EID) occurring on spacecraft dielectric outer surfaces is described. The data on the response of a simple satellite model, called CAN, to electron-induced discharges is presented. The experimental results were compared to predicted behavior and to the response of the CAN to electrical injection techniques simulating blowoff and arc discharges. Also included is a review of significant results from other ground tests and the P78-2 program to form a data base from which is specified those test procedures which optimally simulate the response of spacecraft to EID. The electrical and electron spraying test data were evaluated to provide a first-cut determination of the best methods for performance of electrical excitation qualification tests from the point of view of simulation fidelity.

Wilkenfeld, J. M.↗

Post-test data report for the space shuttle full-scale AFRSI sequence of environments test (OS-305-1 to -5) in the NASA/Ames Research Center 11x11-foot wind tunnel

The Advanced Flexible Reusable Surface Insulation (AFRSI) test article was wind tunnel tested. The AFRSI was exposed to a simulated ascent airloads environment and data was obtained which could be used to support the AFRSI certification program. The AFRSI sequence of environments also included radiant heating (1500 degrees Fahrenheit) and wind/rain environments. The test article was wind/rain conditioned before each wind tunnel entry and was thermally conditioned after each wind tunnel entry. The AFRSI failed and the test was aborted before reaching the ascent environment. The AFRSI test article sequentially exposed to 50 wind/rain and 49 simulated entry thermal missions, as well as four wind tunnel entries equivalent to 40 ascent missions.

Marshall, B. A.↗

Electronics systems test laboratory testing of shuttle communications systems

Shuttle communications and tracking systems space to space and space to ground compatibility and performance evaluations are conducted in the NASA Johnson Space Center Electronics Systems Test Laboratory (ESTL). This evaluation is accomplished through systems verification/certification tests using orbiter communications hardware in conjunction with other shuttle communications and tracking external elements to evaluate end to end system compatibility and to verify/certify that overall system performance meets program requirements before manned flight usage. In this role, the ESTL serves as a multielement major ground test facility. The ESTL capability and program concept are discussed. The system test philosophy for the complex communications channels is described in terms of the major phases. Results of space to space and space to ground systems tests are presented. Several examples of the ESTL's unique capabilities to locate and help resolve potential problems are discussed in detail.

Stoker, C. J.↗

Materials Test Laboratory activities at the NASA-Johnson Space Center White Sands Test Facility (WSTF)

The NASA Johnson Space Center White Sands Test Facility (WSTF) performs aerospace materials testing and evaluation. Established in 1963, the facility grew from a NASA site dedicated to the development of space engines for the Apollo project to a major test facility. In addition to propulsion tests, it tests materials and components, aerospace fluids, and metals and alloys in simulated space environments.

Stradling, J.↗

Modal test and analysis: Multiple tests concept for improved validation of large space structure mathematical models

For the structural dynamic analysis of large space structures, the technology in structural synthesis and the development of structural analysis software have increased the capability to predict the dynamic characteristics of the structural system. The various subsystems which comprise the system are represented by various displacement functions; the displacement functions are then combined to represent the total structure. Experience has indicated that even when subsystem mathematical models are verified by test, the mathematical representations of the total system are often in error because the mathematical model of the structural elements which are significant when loads are applied at the interconnection points are not adequately verified by test. A multiple test concept, based upon the Multiple Boundary Condition Test (MBCT), is presented which will increase the accuracy of the system mathematical model by improving the subsystem test and test/analysis correlation procedure.

Wada, B. K.↗

Aerodynamic testing in cryogenic nitrogen gas - A precursor to testing in superfluid helium

Testing techniques for transonic cryogenic tunnels using nitrogen as the test fluid are presented. The measurement of static aerodynamic coefficients used to determine component efficiency is discussed, focusing on tests of two-dimensional airfoils at transonic Mach numbers. Also, three-dimensional tests of complete configurations and sidewall mounted wings are examined. Consideration is given to time-dependent phenomena, fluid mechanics, nonintrusive laser techniques, the detection of transition and separation, and testing for flutter, buffet, and oscillating airfoil characteristics.

Lawing, Pierce L.↗

AMTEC recirculating test cell component testing and operation

Alkali metal thermoelectric converter operation in a recirculating test cell (RTC), which requires a small electromagnetic pump (EM) and a high-temperature beta-double-prime alumina-solid-electrolyte (BASE)-to-metal seal, is discussed. The design of a pump and an active metal braze seal and the initial operation of a cell using these components are described. The pump delivered 0.25 cu cm/min against a 28-psia head. A braze seal system was selected after shear strength tests of Ta or Nb brazed to BASE by a variety of fillers including TiCuNi, TiNi, and TiNiCr. The TiCuNi filler was chosen for environment cell testing and showed no failure or observable degradation after short-term tests up to 1055 K. The pump and the Nb/TiCuNi/BASE seal were used in a test that demonstrated all the operational functions of the RTC for the first time. An increase in the radiation reduction factor at constant input power was observed, indicating that the condenser was being wet by sodium resulting in an increased reflectivity.

Underwood, M. L.↗

An assessment of wind tunnel test data on flexible thermal protection materials and results of new fatigue tests of threads

Advanced Flexible Reusable Surface Insulation (AFRSI) was developed as a replacement for the low-temperature (white) tiles on the Space Shuttle. The first use of the AFRSI for an Orbiter flight was on the OMS POD of Orbiter (OV-099) for STS-6. Post flight examination after STS-6 showed that damage had occurred to the AFRSI during flight. The failure anomaly between previous wind-tunnel tests and STS-6 prompted a series of additional wind tunnel tests to gain an insight as to the cause of the failure. An assessment of all the past STS-6 wind tunnel tests pointed out the sensitivity of the test results to scaling of dynamic loads due to the difference of boundary layer thickness, and the material properties as a result of exposure to heating. The thread component of the AFRSI was exposed to fatigue testing using an apparatus that applied pulsating aerodynamic loads on the threads similar to the loads caused by an oscillating shock. Comparison of the mean values of the number-of-cycles to failure showed that the history of the thread was the major factor in its performance. The thread and the wind tunnel data suggests a mechanism of failure for the AFRSI.

Coe, Charles F.↗