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At least 559 records · Page 31

A Methodology for Loading the Advanced Test Reactor Driver Core for Experiment Analysis

The Advanced Test Reactor (ATR) at the Idaho National Laboratory (INL) is one of the premier irradiation facilities in the world. The ATR hosts experiments from a variety of laboratories, companies, and disciplines. Because of its flexibility in providing customized irradiation conditions to experiments, such as coolant chemistry, temperature, and reactor power, analysis for experiments, both from a programmatic and safety perspective, can be a challenging endeavor. Because of these experiment variables, there is always an effort to improve upon the existing analysis methodology in order to provide the sponsor of any given experiment with the most accurate predictions possible. The paper discusses the effort to improve upon the methodology for loading the ATR driver core for experiment analysis. Experiment analysis at INL is generally broken up into three separate disciplines: neutronics, thermal-hydraulics, and structural. The focus of this paper is neutronics analysis. After the experiment has a preliminary design, the neutronics analyst will create a model in the Monte Carlo N-Particle (MCNP) transport code to calculate fuel and material heating rates from MCNP tallies and provide those to the thermal-hydraulics analyst, and calculate reactivity worths, perturbation on the axial fission profile of the ATR driver core by the experiment, void worths, and experiment backup worths. Also, there are usually several programmatic parameters that the experiment sponsor requests that the neutronics analyst calculates. These can include heat generation rates, burnup and displacements per atom (DPA). In order to accurately analyze these parameters, an important input into the physics analyst's MCNP model is the loading of the ATR driver core. The ATR driver core consists of 40, 19-plate highly-enriched uranium (HEU) fuel elements, arranged in a serpentine shape, as pictured in Figure 1. The ATR driver core is responsible for the vast majority of the thermal power of the reactor and the nuclear interactions with the experiments being irradiated in ATR. A unique feature of ATR is the 'power tilt' across the reactor. A power tilt means that the Northwest, Northeast, Southwest, and Southeast Lobes of ATR frequently operate at different powers, providing different irradiation conditions for the experiments in and around the lobes of the reactor. In order to achieve lobe power splits, different fuel elements for each of the 40 positions are chosen by ATR Reactor Engineering so that lobe power splits can be maintained during an operating cycle. A typical fuel loading for an ATR cycle consists of 14 to 18 new fuel elements and 2 to 26 depleted fuel elements. These loadings are typically chosen from three different types of fuel elements. All three ATR fuel element types share a common design, spelled out in Chapter 4 of the ATR Safety Analysis Report (SAR). The fuel element meat is HEU UAlx dispersion fuel sandwiched between aluminum cladding with a length of 121.92 cm (4 ft), with 19 plates per fuel element. The three variations of this common design are designated by the first two letters in their serial numbers: XA, YA, and NB. XA elements are most commonly used. These elements have nominally 1075 g of uranium-235 and 0.66 g of boron-10. The NB elements have the same uranium-235 loading as the XA elements, but no boron in any plates. These elements are used when excess reactivity is needed. The YA elements have the same loading as the XA elements, except that the outermost plate (Plate 19) has no boron or uranium. These elements are used to mitigate aged reflector damage. In order to accurately model the ATR driver core, all three types of fuel elements must be accounted for in the MCNP model. (authors)

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Computational Methods to Characterize Panel Loading Conditions for Accelerated Testing

Panel cracking and degradation due to wind loading are known to have a detrimental effect on power output. Recreating these damaging conditions in a controlled experimental setting requires an understanding of the loads being generated at the panel surface as a function of both wind speed, wind direction, and panel orientation. To better understand these relationships, a computational fluid dynamics (CFD) simulation package was constructed using an open-source Python library for solving partial differential equations with the finite element method. This CFD package allows the simulated wind speed and panel orientation of a multi-panel array to be easily changed and provides the capability to measure the traction forces at discrete points along the sun-facing and ground-facing surface of an interior panel residing in the wake of one or more upstream panels. A parameter exploration was performed in which the panel angle was varied in even increments from -70 deg to 70 deg and the wind speed was varied from 2 to 30 m/s. During post processing, the measured traction along the panel surface was averaged spatially and interpreted as a time-varying signal, where further processing of this signal yielded the root mean square amplitude and a characteristic frequency associated with the loading. This study found that higher wind speeds are generally associated with increased amplitude of loading and that the panel orientation angle can significantly exacerbate or mitigate this loading. These outcomes are presented along with current work on higher-fidelity verification simulations and recommendations for performing accelerated experimental testing.

loading↗

Measured Performance of Residential Dehumidifiers Under Cyclic Operation

Residential construction practices are progressing toward higher levels of energy efficiency. A proven strategy to save energy is to simultaneously increase building insulation levels and reduce outdoor air infiltration. Overall, this strategy results in a shift in the mix of latent and sensible space conditioning loads, requiring proportionally more moisture to be removed compared to standard homes. In this project, researchers at the National Renewable Energy Laboratory (NREL) developed steady state performance maps to predict dehumidifier performance at a variety of indoor conditions. However, installed heating, ventilating, and air-conditioning (HVAC) equipment rarely operates at steady state. Part load performance testing of residential dehumidifiers is not mandated by current test standards. Therefore, the team tested the part load performance of four residential dehumidifiers in NREL’s Advanced HVAC Systems Laboratory . The part load efficiency of each dehumidifier was measured under 13 cycling scenarios, and combined with NREL field data to develop part load fraction (PLF) performance curves under realistic cycling scenarios.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

Pull Test Verifies Gap Loading

Thin plastic strip pulled away from gap by force gage to measure pressure applied on gap filler. Force necessary to initiate movement of thin plastic strip is measure of gap tightness. Procedure determines interface pressures or loads where conventional load-measuring equipment cannot be used. Used to check refrigerator-door seals.

Hagen, G. R.↗

Intermediate load modules for test and evaluation: Flat-Plate Solar Array Project

Two versions of a 36 stainless steel solar module were built. The first version was built as a commercial module for marine applications and was purchased for evaluation by JPL. Design deficiencies were identified as a result of the evaluation. The second version was built and the improvements that resulted from design changes are described. Assembly problems, electrical performance, and qualification test results are provided.

Bower, M. J.↗

Elysium Region, Mars: Tests of Lithospheric Loading Models for the Formation of Tectonic Features

In an effort to constrain the tectonic history and mechanical properties of the lithosphere in the Elysium province, the stress fields predicted by different models are compared to the observed tectonic features of the region. The models are all products of volcanic loading of the Martian lithosphere, but at three different scales: global (Tharsis), regional (Elysium Planitia), and local (individual shields). Conclusions: The concentric graben surrounding Elysium Mons can be ascribed to the flexural response of an approximately 50-km-thick elastic lithosphere to loading by the volcano. No tectonic evidence for the support of larger-scale Elysium Planitia volcanic units by lithospheric flexure. The quasi-global loading of the Tharsis rise appears to have produced identifiable tectonic effects in the Elysium region.

Hall, J. L.↗

Learjet Model 55 Wing Analysis with Landing Loads

The NASTRAN analysis was used to determine the impact of new landing loads on the Learjet Model 55 wing. These new landing loads were the result of a performance improvement effort to increase the landing weight of the aircraft to 18,000 lbs. from 17,000 lbs. and extend the life of the tires and brakes by incorporating larger tires and heavy duty brakes. Landing loads for the original 17,000 lb. airplane landing configuration were applied to the full airplane NASTRAN model. The analytical results were correlated with the strain gage data from the original landing load static tests. The landing loads for the 18,000 lb. airplane were applied to the full airplane NASTRAN model, and a comparison was made with the original Model 55 data. The results of this comparison enable Learjet to determine the difference in stress distribution in the wing due to these two different sets of landing loads.

Boroughs, R. R.↗

Effects of Initial Powder Size on the Mechanical Properties and Microstructure of As-Extruded GRCop-84

GRCop-84 was developed to meet the mechanical and thermal property requirements for advanced regeneratively cooled rocket engine main combustion chamber liners. It is a ternary Cu- Cr-Nb alloy having approximately 8 at% Cr and 4 at% Nb. The chromium and niobium constituents combine to form 14 vol% Cr2Nb, the strengthening phase. The alloy is made by producing GRCop-84 powder through gas atomization and consolidating the powder using extrusion, hot isostatic pressing (HIP) or vacuum plasma spraying (VPS). GRCop-84 has been selected by Rocketdyne, Ratt & Wlutney and Aerojet for use in their next generation of rocket engines. GRCop-84 demonstrates favorable mechanical and thermal properties at elevated temperatures. Compared to NARloy-Z, the currently used inaterial in the Space Shuttle, GRCop-84 has approximately twice the yield strength, 10-1000 times the creep life, and 1.5-2.5 times the low cycle fatigue life. The thermal expansion of GRCop-84 is 7515% less than NARloy-Z which minimizes thermally induced stresses. The thermal conductivity of the two alloys is comparable at low temperature but NARloy-Z has a 20-50 W/mK thermal conductivity advantage at typical rocket engine hot wall temperatures. GRCop-84 is also much more microstructurally stable than NARloy-Z which translates into better long term stability of mechanical properties. Previous research into metal alloys fabricated by means of powder metallurgy (PM), has demonstrated that initial powder size can affect the microstructural development and mechanical properties of such materials. Grain size, strength, ductility, size of second phases, etc., have all been shown to vary with starting powder size in PM-alloys. This work focuses on characterizing the effect of varying starting powder size on the microstructural evolution and mechanical properties of as- extruded GRCop-84. Tensile tests and constant load creep tests were performed on extrusions of four powder meshes: +140 mesh (great3er than l05 micron powder size), -140 mesh (less than or equal to 105 microns), -140 plus or minus 270 (53 - 105 microns), and - 270 mesh (less than or equal to 53 microns). Samples were tested in tension at room temperature and at 500 C (932 F). Creep tests were performed under vacuum at 500 C using a stress of 111 MPa (16.1 ksi). The fracture surfaces of selected samples from both tests were studied using a Scanning Electron Microscope (SEM). The as-extruded materials were also studied, using both optical microscopy and SEM analysis, to characterize changes within the microstructure.

Okoro, Chika L.↗

Mechanical Testing of MLCCs

Cracking of multilayer ceramic capacitors, MLCCs, remains a serious problem for space systems. This problem increases substantially for large size capacitors and in cases when manual soldering is involved or the system experiences mechanical shock or vibration. In any case, a fracture occurs when the sum of external and internal mechanical stresses exceeds the strength of the part. To reduce the probability of cracking, the level of stress should be reduced, e.g. by optimizing the assembly workmanship and rules for board design, and the strength of the parts increased by selecting the most mechanically robust capacitors. The latter might possibly be achieved by selecting MLCCs based on the in-situ measurements of mechanical characteristics using four types of tests: flexural strength, hardness, fracture toughness, and flex bend testing. Note that military specifications MIL-PRF-123 and MIL-PRF-55681 do not have requirements for mechanical testing of the parts. However, specifications for automotive industry components employ two types of mechanical tests: beam load (break strength) test per AEC-Q200-003 and board flex test per AEC-Q200-005. A recent military specification for thin dielectric capacitors, MIL-PRF-32535, has one mechanical test, board flex testing, that is similar to AEC-Q200-005. The purpose of this report was assessment of the efficiency of different mechanical tests for selection robust capacitors and comparison of mechanical characteristics of Base Metal Electrode (BME) and Precious Metal Electrode (PME) capacitors. The report has three parts related to the first three mechanical tests mentioned above.

Precious Metal Electrode (PME) capacitors↗

Inverter Load Rejection Over-Voltage Testing: SolarCity CRADA Task 1a Final Report

Various interconnection challenges exist when connecting distributed PV into the electrical distribution grid in terms of safety, reliability, and stability of electric power systems. One of the urgent areas for additional research - as identified by inverter manufacturers, installers, and utilities - is the potential for transient over-voltage from PV inverters. In one stage of a cooperative tests were repeated a total of seven times. The maximum over-voltage measured in any test did not exceed 200% of nominal, and typical over-voltage levels were significantly lower. The total voltage duration and the maximum continuous time above each threshold are presented here, as well as the time to disconnect for each test. Finally, we present a brief investigation into the effect of DC input voltage as well as a series of no-load tests. This report describes testing conducted at NREL to determine the duration and magnitude of transient over-voltages created by several commercial PV inverters during load-rejection conditions. For this work, a test plan that is currently under development by the Forum on Inverter Grid Integration Issues (FIGII) has been implemented in a custom test setup at NREL. Through a cooperative research and development agreement, NREL is working with SolarCity to address two specific types of transient overvoltage: load rejection overvoltage (LRO) and ground fault overvoltage (GFO). Additional partners in this effort include the Hawaiian Electric Companies, Northern Plains Power Technologies, and the Electric Power Research Institute.

14 SOLAR ENERGY↗