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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 559 records · Page 31
All sourcesNASA NTRSDOE OSTI
NASA NTRS2019

Effects of Forward-Facing Step Shape on Stationary Crossflow Instability Growth and Breakdown

The effect of forward-facing step shape on stationary-crossflow growth was studied downstream of a two-dimensional step in a swept-wing flow. The step height was set at 81% of the local unperturbed boundary layer thickness at the step location, and the shape was varied by placing two ramps of differing slopes upstream of the step: 30◦ and 45◦. The ramps were successful at delaying transition, with increasing success as the slope was decreased. The ramps significantly altered the mean flow, reducing or eliminating the separation region and crossflow-reversal region downstream of the step, which reduced the amplification of the stationary crossflow modes shortly downstream of the step. The mean flow modification induced by the step also had destabilizing effects that persisted farther downstream as the flow recovered from the near-step region. The downstream growth of the stationary crossflow instabilities was also mitigated by the introduction of the ramps upstream of the step. The presence of harmonics beginning near this region confirms previous findings that there are nonlinear interactions contributing to the growth of the instability.

Eppink, Jenna L.↗
NASA NTRSDate not supplied

High-Frequency Secondary Instabilities Downstream of a Forward-Facing Step

Localized high-frequency velocity fluctuations were measured downstream of a forward-facing step on a 30◦swept flat plate with an imposed pressure gradient. Phase-locked time-resolved particle image velocimetry measurements were performed to determine the source of the fluctuations, which ultimately lead to transition. The steps result in localized regions of reversed flow for a short region downstream of the step. These regions are highly localized due to the impact of the stationary crossflow vortices. The velocity fluctuations typically increase significantly in amplitude shortly downstream of reattachment in these localized regions, indicating that the fluctuations are related to reattachment of the shear layer. The phase-averaged measurements confirm that the unsteadiness in the shear layer results in the shedding of a plethora of vortices, some oriented in the streamwise direction, and others in the spanwise direction. These vortices are impacted by the local properties of the mean flow, such as streamwise vorticity and streamwise velocity gradient. The origin of the unsteadiness in the shear layer is not definitively shown, but evidence suggests it is due to a shear-layer instability. Ultimately, the unsteadiness of the shear layer, and the vortices that are shed as a result of this unsteadiness, are responsible for transition in this scenario.

Jenna L Eppink↗
NASA NTRSDate not supplied

Investigation of Improved Wall Heat Flux Behavior Observed When Computing Hypersonic Flow Using a Face-averaged Nodal-gradient Approach On Tetrahedral Grids

We investigate the origin of a significant reduction in computed numerical “noise” in the spatial variation of computed wall heat flux observed when using a node-centered weighted least squares(WLSQ) gradient approach when solving the Reynolds-averaged Navier-Stokes (RANS) equations for hypersonic boundary layer flows on highly stretched tetrahedral grids. This investigation is conducted using a 2nd-order, cell-centered, finite-volume, discretization which we employ to contrast results obtained using two WLSQ gradient approaches: a conventional 3-D, cell-centered, node-neighbor, WLSQ gradient (NN-CCG) approach and a 3-D, face-averaged, node-centered gradient (F-ANG)approach. The F-ANG approach, is shown to produce significantly less “noise” in the spatial variation of wall heat flux, than the NN-CCG approach and we demonstrate the cause of this “noise” via a series of numerical experiments where we compute hypersonic laminar and turbulent boundary layer flows.We further investigate the level of grid resolution required for a tetrahedral grid to approach the fidelity of a grid resolved hexahedral grid solution obtained using an equivalent structured grid method.

Jeffery A. White↗
NASA NTRS2020

Mechanisms of Stationary Crossflow Instability Growth and Breakdown Induced by Forward-Facing Steps

An experimental study is performed to determine the mechanisms by which a forward-facing step impacts the growth and breakdown to turbulence of the stationary cross-flow instability. Particle image velocimetry measurements are obtained in the boundary layer of a 30◦swept flat plate with a pressure body. Step heights range from 53 % to 71 % of the boundary-layer thickness. The critical step height is approximately 60 % of the boundary-layer thickness for the current study, although it is also shown that the critical step height depends on the initial amplitude of the stationary cross-flow vortices. For the critical cases, the stationary cross-flow amplitude grows sharply downstream of the step, decays for a short region and then grows again. The initial growth region is linear, and can be explained primarily through the impact of the step on the mean flow. Namely, the step causes abrupt changes to the mean flow, resulting in large values of wall-normal shear, as well as highly inflectional profiles, due to either cross-flow reversal, separation or both. These inflectional profiles are highly unstable for the stationary cross-flow. Additionally,the reversed flow regions are significantly modulated by the stationary cross-flow vortices. The second region of growth occurs due to the stationary-cross-flow-induced modulation of the shear layer, which leads to multiple smaller wavelength stream wise vortices. High-frequency fluctuations indicate that the unsteady transition mechanism for the critical cases relates to the shedding of vortices downstream of reattachment of the modulated separated regions.

boundary layer stability↗
NASA NTRS2023

The Effects of Impactor Shape on the Compression After Impact Strength of Carbon/Epoxy Face Sheet Foam Core Sandwich Structure

This study presents experimental results of compression after impact (CAI) strength testing of foam core sandwich structure with carbon/epoxy face sheets impacted at three different energies with either a blunt or sharp tip impactor. The impact energies used were chosen to span the barely visible impact damage (BVID) thresholds for the sharp (4.1 J) and blunt (12.9 J) impactors with an impact energy approximately halfway between these (8.1 J) also used. While most impact testing on composites utilize a hemispherical (blunt) impactor, actual damage to a part may be due to an object impacting the part that is not blunt, but sharp and the impact response and resulting CAI strength values may be different for a given impact energy level. In this study, with regards to the impact response, the sandwich specimens showed larger transverse displacements (by about a factor of two) during the impact event when impacted by a sharp impactor versus a blunt impactor. The maximum load of impact was larger for the blunt impactor by about a factor of three. The barely visible impact damage (BVID) threshold energy was lower by about a factor of three for the sharp impactor. The absorbed energy of impact was higher for the sharp impactor. The CAI strength results showed that the sharp impactor gave lower average CAI strength values at the lowest impact energy level used, slightly lower average CAI strength values for the medium impact energy used and about the same average CAI strength values for the highest impact energy used.

sandwich structure↗
NASA NTRS2024

The Effects of Impactor Shape on the Compression After Impact Strength of Carbon/Epoxy Face Sheet Aluminum Honeycomb Core Sandwich Structure

This study presents experimental results of compression after impact (CAI) strength testing of aluminum core sandwich structure with carbon/epoxy face sheets impacted at three different energies with either a 12.7 mm hemispherical, 24.5 mm hemispherical or sharp tip impactor. This study was undertaken to verify whether design allowables typically generated by blunt (hemispherical) impactors may be valid in ‘real world” applications where an impact may not be by a blunt object of a specific size. Results of practical interest in this study were that the visual damage was much easier to see for the sharp impactor, the damage size as detected by thermography was smaller for the sharp impactor for a given impact energy and dent depth was greater for the sharp impactor. The CAI strength results showed that the sharp impactor gave about the same CAI strength values at all three impact energy levels used. The larger hemispherical impactor gave slightly higher CAI results than the smaller blunt impactor. Overall it was deemed difficult to develop a CAI allowable that would cover all impactor shapes with any fidelity and thus using a lower bound strain allowable is suggested.

compression after impact (CAI)↗
DOE OSTI2023

Design, fabrication, and testing of a water-cooled tungsten-foam high-heat flux plasma-facing module

Here, we present a comprehensive study detailing the design, fabrication and testing a new modular “finger” component, featuring a hexagonal tungsten foam armor tile bonded to the top surface of the water-cooled finger unit. The mechanical, thermal, and particle transport properties of the tungsten foam armor were determined for a wide range of porosity and cell size, and then combined in an equivalent solid material with “effective” properties suitable for large-scale simulations. A series of 3-D multiphysics simulations for coupled thermal and mechanical behavior of the “finger” module are used to optimize the design before fabrication. The simulation results show that, for the expected experimental conditions, a safe range of heat flux and foam porosity is possible for both water-cooling and helium-cooling. Based on these multiphysics simulations, an optimum finger cooling module has been fabricated at Ultramet, Inc. A series of experiments were designed to study the thermomechanical performance of the “finger” unit under steady-state and transient thermal loading at surface heat flux up to 16 MW/m 2 in the High Energy Flux Test facility (HEFTY) at UCLA. Testing conditions included low-power, steady-state plasma exposure at 6 MW/m 2 , followed by severe high heat flux cycles at 16 MW/m 2 . Results of these tests are explained through comparisons with multiphysics simulations. To eliminate the effects of thermomechanical damage carried out on a module on its thermo-mechanical response on a subsequent test, three different yet identically designed and fabricated finger modules were tested. The results show that the current design is capable of cooling the walls of fusion devices at surface heat flux up to 6 MW/m 2 without failure, and that the failure heat flux limit is below 16 MW/m 2 .

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗
DOE OSTI2020

Tailoring ductile-phase toughened tungsten hierarchical microstructures for plasma-facing materials

Biological materials, such as bones, nacre, etc., have been found to show attractive and unique combinations of stiffness, strength and fracture toughness. Research has been conducted in various engineering areas to mimic the naturally hierarchical microstructures or nanostructures of these materials to produce materials with optimum stiffness, high strength and fracture toughness for their intended structural applications. In the same objective, this work applies a multiscale microstructural approach recently developed to investigate the deformation and fracture behavior of ductile phase toughened tungsten (W) materials such as tungsten-nickel/iron (W-Ni/Fe) composites that possess lamellar-like and hierarchical “brick-and-mortar” (BAM) microstructures. First, the approach is used to simulate tensile loading of W-Ni/Fe specimens cut out from hot-rolled W-Ni/Fe plates which possess lamellar-like microstructures. The finite element model of the gage section of the specimen consists of a W-Ni/Fe dual-phase microstructural domain in which the constitutive behaviors of W and Ni/Fe phases are described by an elastic-plastic damage model. The predicted material stress-strain response and crack pattern development as a function of loading are then compared to the corresponding experimental results to determine the constitutive model parameters for W and Ni/Fe. Subsequently, the model parameters are used to analyze W-Ni/Fe BAM microstructures that are artificially created to investigate the effects of microstructural features and morphologies on the composite stress-strain response, damage, and fracture patterns. The modeling shows that regular BAM microstructures that experience bridging mechanism combined with crack penetration across W-phase regions exhibit significantly higher strengths than the rather random lamellar-like microstructures. More significantly, however adjusting the brick’s length-to-height ratio, the BAM microstructure can be designed to allow a more distributed damage zone which leads to increased strength, ductility and fracture energy.

36 MATERIALS SCIENCE↗
DOE OSTI2025

Bonding of vanadium- and Iron-based alloys as interlayers for plasma-facing and structural materials in fusion systems

Vanadium alloys and FeCrAl were investigated as interlayers between tungsten and reduced activation ferritic martensitic steel for fusion system components to avoid formation of intermetallic phase at operating temperatures between 550 and 1100 °C, while maintaining a body centered cubic phase throughout the interface. Physical and mechanical properties need to be graded between tungsten and steel, but recent results showed a significant hardness increase at the FeCrAl to vanadium alloy interface. Here, a sintered sample of these alloys was annealed for extended time, and the microstructure was investigated to provide a better understanding of the phenomena. A comparison with an additively manufactured interface of the same material is provided. An unexpected L2 1 intermetallic phase formation has been revealed using microscopy and synchrotron techniques and will inform future additive manufacturing approaches of the interface. A Cr layer interface as a preliminary solution was proposed between the Vanadium alloy and FeCrAl alloy interface.

Additive manufacturing↗
DOE OSTI2026

Retention and surface morphology evaluation of fine-grain dispersion-strengthened tungsten for plasma-facing component applications

This study exposed novel fine-grain dispersion-strengthened tungsten (W) to high fluence, low energy deuterium (D) and helium (He) plasmas to evaluate how material microstructure and composition affect hydrogen retention and surface morphology. Tested materials included fine-grain dispersion-strengthened tungsten (DSW) with 3 wt% zirconium carbide (ZrC) dispersoids, fine-grain dense W without any dispersoids (FGW), and coarse-grained polycrystalline ‘ITER-grade’ W. Samples were exposed to D 2 + and He + plasmas at fusion-relevant fluences (∼10 25 m -2 ) and ion energies (75 eV) over a range of temperatures (200 °C, 300 °C, 450 °C for D, 850 °C for He). Helium ion microscopy was performed on the exposed samples to evaluate surface morphology changes and material integrity. After D plasma exposure, the ZrC dispersoids showed near-surface degradation at exposure temperatures above 300 °C, but no detrimental morphology changes were observed for the adjacent W grains. After He plasma-exposure, nano-structured fuzz formation was observed in the tungsten matrix of all samples. The ZrC dispersoids maintained their integrity despite the surrounding fuzz growth, with clear delineation between the W fuzz and dispersoid regions. Thermal desorption spectroscopy showed that ZrC DSW consistently retained more D than the FGW by about a factor of 2 across all temperatures. At 200 °C and 300 °C, the ITER-W displayed lower D retention than both the DSW and FGW, however at 450 °C ITER-W showed the highest retention, about 50% more than DSW. He retention was comparable across all samples, with the highest retention observed in the fine-grain W, only 26% higher than in ITER-W. These insights on retention behavior will inform further optimization of these novel fine-grained tungsten materials with and without dispersoid additives.

Dispersion-strengthened tungsten↗