Development of technology for installation of mechanical fasteners
Investigation of variables affecting joint preload properties of installed structural bolts and nuts used in fabrication and construction of spacecraft components
Brenner, H. S.↗
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Fastener load analysis method Final report, 28 Jan. 1970 - Apr. 1971
Ultrasonic, pulse echo interferometric method for analyzing bolt preloads
Rollins, F. R., Jr.↗
A joint heat transfer data critical study and design guidelines
Prediction of bolted joint heat transfer in spacecraft applications
Fried, E.↗
Fatigue crack propagation in stiffened panels
Fatigue crack propagation in Al alloy panels stiffened with bolted and integral stringers, determining stress intensity factor/crack growth rate relationship
Poe, C. C., Jr.↗
Fabrication of the titanium transition ring of the Large Space Telescope (LST)
The fabrication of the titanium transition ring is summarized. The transition ring assembly was designed for the large space telescope and consists of two large titanium rings bolted together. The cross section dimensions of the assembly are 13-inches wide by 7-inches thick. The fabrication processes are discussed, and it is concluded that the work involved fabricating the largest titanium forging ever made.
Klein, L. A.↗
Thermal contact resistance in a non-ideal joint
The contact of two rough, wavy surfaces; the contact of two rough but nominally flat plates pressed together over a concentrated area; and the contact of two rough but nominally flat plates bolted together are considered. In each case the pressure distribution is calculated as a function of the surface properties. In the case of wavy surfaces it is found that all necessary information for any combination of parameters can be reduced to one master graph. In the other two cases one such graph is needed for each geometry used. The resulting pressure distributions are used in a specific heat transfer example and the total joint resistance versus roughness is presented. A method for decreasing the resistance by increasing the roughness is shown.
Roca, R. T.↗
Fasteners and fastening techniques: A compilation
Technology on fasteners and fastening devices is presented, as part of NASA's TU program to provide technical information on devices, methods, and techniques resulting from aerospace research. The material is divided into two sections which include: (1) data concerning a selected group of fasteners and concept for fasteners such as locking devices, couplings, and connect and release mechanisms; and (2) discussions on a number of fastening techniques such as those for mounting panel lamps, clamping flange bolts, stretching fasteners, and transferring fuel from a tanker to another vehicle.
Source record↗
Effect of cryogenic irradiation on NERVA structural alloys
Several alloys (Hastelloy X, AISI 347, A-286 bolts, Inconel 718, Al 7039-T63 and Ti-5Al-2.5Sn ELI) were irradiated in liquid nitrogen (140 R) to neutron fluences between 10 to the 17th power and 10 to the 19th power nvt (E greater than 1.0 Mev). After irradiation, tensile properties were obtained in liquid nitrogen without permitting any warmup except for some specimens which were annealed at 540 R. The usual trend of radiation damage typical for materials irradiated at and above room temperature was observed, such as an increase in strength and decrease in ductility. However, the damage at 140 R was greater because this temperature prevented the annealing of radiation-induced defects which occurs above 140 R.
Dixon, C. E.↗
Random excitation of a panel-cavity system
An experimental investigation of the influence of random external sound field on cavity pressure and panel vibration is presented. The panel used was 10 in. x 20 in. x 0.05 in. aluminum alloy plate that was bonded onto a rectangular frame consisting of aluminum channel members welded together at their ends. By bonding the plate to the cavity in this way, a clamped edge boundary condition was approximated. A sealed cavity was constructed beneath the panel in such a way that the cavity depth could be varied in 2 in. increments from 12 in. to 2 in. deep. In order to vary the cavity depth, the cavity was built in sections. Each 2 in. section of the cavity was bolted to the other sections with rubber gaskets between them. The panel was excited acoustically by a Wolverine LS15, 20 watt loudspeaker driven by a B and K random noise generator, Type 1402. The external sound field was measured on the panel surface, using the 6 percent bandwidth of the frequency analyzer.
Gorman, G. F., III↗
SIT-5 system development.
A 5-cm structurally integrated ion thruster (SIT-5) has been developed for attitude control and stationkeeping of synchronous satellites. With two-dimension thrust-vectoring grids, a first generation unit has demonstrated a thrust of 0.56 mlb at a beam voltage of 1200 V, total mass efficiency of 64%, and electrical efficiency of 46.8%. Structural integrity is demonstrated with a dielectric-coated grid for shock (30 G), sinusoidal (9 G), and random (19.9 G rms) accelerations. System envelope is 31.8 cm long by 13.9 cm flange bolt circle, with a mass of 8.5 kg, including 6.2 kg mercury propellant. Characteristics of a second-generation unit indicate significant performance gains.
Hyman, J., Jr.↗
Determining distance to lightning strokes from a single station
Electronic system can rapidly determine location of lightning strikes occurring within 30 km range. Longer distances are also determined, but with reduced accuracy. Studies have shown that lightning bolt emits electromagnetic wavefront; distance to lightning is determined from ratio of magnetic to electric field.
Ruhnke, L. H.↗
Performance optimized, small structurally integrated ion thruster system
A 5-cm structurally integrated ion thruster has been developed for attitude control and stationkeeping of synchronous satellites. As optimized with a conventional ion extraction system, the system demonstrates a thrust T = 0.47 mlb at a beam voltage of 1600 V, total mass efficiency of 76%, and electrical efficiency of 56%. Under the subject contract effort, no significant performance change was noted for operation with two dimensional electrostatic thrust-vectoring grids. Structural integrity with the vectoring grids was demonstrated for shock (+ or - 30 G), sinusoidal (9 G), and random (19.9 G rms) accelerations. System envelope is 31.2 cm long by 13.4 cm flange bolt circle, with a mass of 9.0 Kg, including 6.8 Kg mercury propellant.
Hyman, J., Jr.↗
Evaluation of MSFC-STD-486, ''Threaded Fasteners, Torque Limits For'' for use in the construction of aerospace vhicles
MSFC-STD-486, Threaded Fasteners, Torque Limits For, is a relatively new standard that has not had much user experience. This test was run to provide such experience and verify the values in MSFC-STD-486. This was accomplished by plotting torque-tension curves on aluminum and alloy steel aircraft quality bolts and nuts through 1/2 inch in diameter.
Hart, J. F.↗
Light-weight spherical submergence vessel
Design vessel with very low thickness-to-radius ratio to obtain low weight, and fabricate it with aid of precision tracer-lathe to limit and control imperfections in spherical shape. Vessel is thin-walled, spherical, monocoque shell constructed from hemispheres joined with sealed and bolted meridional flange.
Baker, I.↗
Straight-line IC removal tool
Tool operates by applying force perpendicularly to socket plane. Tool can be operated in cramped or confined quarters and can effect integrated circuit removal without damage. It may also be useful to hold nut or bolt in confined space while tightening, when it is not possible to use conventional tool.
Marzek, R. A.↗
Non-classical adhesive-bonded joints in practical aerospace construction
Solutions are derived for adhesive-bonded joints of non-classical geometries. Particular attention is given to bonded doublers and to selective reinforcement by unidirectional composites. Non-dimensionalized charts are presented for the efficiency limit imposed on the skin as the result of the eccentricity in the load path through the doubler. It is desirable to employ a relativly large doubler to minimize the effective eccentricity in the load path. The transfer stresses associated with selective reinforcement of metal structures by advanced composites are analyzed. Reinforcement of bolt holes in composites by bonded metal doublers is covered quantitatively. Also included is the adhesive joint analysis for shear flow in a multi-cell torque box, in which the bond on one angle becomes more critical sooner than those on the others, thereby restricting the strength to less than the total of each maximum strength when acting alone. Adhesive plasticity and adherend stiffness and thermal imbalances are included. A simple analysis/design technique of solution in terms of upper and lower bounds on an all-plastic adhesive analysis is introduced.
Hart-Smith, L. J.↗
Trends in mechanical fasteners
Some of the specialty fasteners which are enjoying increasing usage are: thread rolling screws, self drilling and tapping screws, locking screws, tamperproof fasteners, and flanged bolts and nuts. The development of an optimum metric fastener system is recommended for future fastener manufacturing.
Levy, J. B.↗
Eight cm technology thruster development
A structural integrated ion thruster with 8-cm beam diameter (SIT-8) was developed for attitude control and stationkeeping of synchronous satellites. As optimized, the system demonstrates a thrust T=1.14 mlb (not corrected for beam V sub B = 1200 V (I sub sp = 2200 sec) total propellant utilization efficiency nu sub u = 59.8% (is approximately 72% without auxiliary pulse-igniter electrode), and electrical efficiency n sub E 61.9%. The thruster incorporates a wire-mesh anode and tantalum cover surfaces to control discharge chamber flake formation and employs an auxiliary pulse-igniter electrode for hollow-cathode ignition. When the SIT-8 is integrated with the compatible SIT-5 propellant tankage, the system envelope is 35 cm long by 13 cm flange bolt circle with a mass of 9.8 kg including 6.8 kg of mercury propellant. Two thrust vectoring systems which generate beam deflections in two orthogonal directions were also developed under the program and tested with the 8-cm thruster. One system vectors the beam over + or - 10 degrees by gimbaling of the entire thruster (not including tankage), while the other system vectors the beam over + or - 7 degrees by translating the accel electrode relative to the screen electrode.
Hyman, J., Jr.↗