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At least 559 records · Page 31

Evaluation of In-Situ AM Process Monitoring Techniques and Potential for Detecting Process Anomalies and Undesirable Microstructures

The US Department of Energy’s Advanced Materials and Manufacturing Technologies (AMMT) program is pursuing rapid qualification of new materials for fabrication of nuclear relevant components using advanced manufacturing techniques. Particular interest is placed on code-qualifying stainless steel (SS) 316H processed by laser powder bed fusion (LPBF) additive manufacturing. A paradigm that incorporates data from in-situ sensing during the printing, ex-situ characterization, and advanced artificial intelligence–based models was established under the Transformation Challenge Reactor (TCR) program to develop a pedigree for each fabricated component that could be tracked from the feedstock to the component’s release for application. Under the TCR program, the Peregrine software was developed as a tool for incorporating the vast amounts of in-situ and ex-situ characterization data collected; all data stored on a rapidly growing digital platform. The digital platform allows for users to link site-specific process anomalies to the macro- and microstructure. The platform will eventually be able to predict component performance, which will be crucial to qualifying materials and components in risk-averse industries such as those supporting and building nuclear reactors. Current in-situ process monitoring techniques that are already integrated with software like Peregrine are advantageous for identifying process anomalies including powder spatter, component edge swelling, recoating-build interactions, and so on. However, additional data are required to fully predict the resulting microstructures needed for identifying relationships to component performance. The rapid cooling rates observed in LPBF are some of the highest of any bulk manufacturing process, resulting in heterogenous microstructures and typically causing anisotropy in mechanical properties. Moreover, evolved residual thermal stresses are high, which can cause severe defects such as delamination or cracking. Therefore, other in-situ monitoring methods are warranted for exploration to measure and map the thermal history, and potentially the stress state, of each build. This report summarizes different in-situ monitoring strategies proposed for LPBF with a focus on the more developed sensor systems. Novel capabilities for measuring melt pool temperatures are also addressed to better inform modeling efforts.

36 MATERIALS SCIENCE↗

Induced activation study of LDEF

Analysis of the induced radioactivity of LDEF is continuing with extraction of specific activities for various spacecraft materials. Data and results of activation measurements from eight national facilities are being collected for interpretation. The major activation mechanisms in LDEF components is the proton flux in the South Atlantic Anomaly (SAA) inner radiation belt. This flux is highly anisotropic, and exposes the west side of the spacecraft to higher radiation doses. The directionally dependent activation due to these protons has clearly been observed in the data from Al experiment tray clamps, steel trunnions, and is also indicated by the presence of a variety of radioisotopes in other materials. A secondary production mechanism, thermal neutron capture, was observed in two materials having large capture cross sections, Co and Ta. The neutrons could be thermalized in nearby low Z material, although this has yet to be verified. Specific activities are presented for a number of materials which show SAA effects and thermal neutron capture. Trends are examined in the measured results that show the effect of shielding and non-SAA related activation.

Harmon, B. A.↗

A protocol for calculating basal melt rates in the ISMIP6 Antarctic ice sheet projections

Climate model projections have previously been used to compute ice shelf basal melt rates in ice sheet models, but the strategies employed – e.g., ocean input, parameterization, calibration technique, and corrections – have varied widely and are often ad hoc. Here, a methodology is proposed for the calculation of circum-Antarctic basal melt rates for floating ice, based on climate models, that is suitable for ISMIP6, the Ice Sheet Model Intercomparison Project for CMIP6 (6th Coupled Model Intercomparison Project). The past and future evolution of ocean temperature and salinity is derived from a climate model by estimating anomalies with respect to the modern day, which are added to a present-day climatology constructed from existing observational datasets. Temperature and salinity are extrapolated to any position potentially occupied by a simulated ice shelf. A simple formulation is proposed for a basal melt parameterization in ISMIP6, constrained by the observed temperature climatology, with a quadratic dependency on either the nonlocal or local thermal forcing. Two calibration methods are proposed: (1) based on the mean Antarctic melt rate (MeanAnt) and (2) based on melt rates near Pine Island's deep grounding line (PIGL). Future Antarctic mean melt rates are an order of magnitude greater in PIGL than in MeanAnt. The PIGL calibration and the local parameterization result in more realistic melt rates near grounding lines. PIGL is also more consistent with observations of interannual melt rate variability underneath Pine Island and Dotson ice shelves. This work stresses the need for more physics and less calibration in the parameterizations and for more observations of hydrographic properties and melt rates at interannual and decadal timescales.

54 ENVIRONMENTAL SCIENCES↗

Topological order in interacting semimetals

It has recently been demonstrated that it is possible to open a gap in a magnetic Weyl semimetal, while preserving the chiral anomaly along with the charge conservation and translational symmetries, which all protect the gapless nodes in a weakly interacting semimetal. The resulting state was shown to be a nontrivial generalization of a non-Abelian fractional quantum Hall liquid to three dimensions. Here we point out that a second fractional quantum Hall state exists in this case. This state has exactly the same electrical and thermal Hall responses as the first, but a distinct (fracton) topological order. Moreover, the existence of this second fractional quantum Hall state necessarily implies a gapless phase, which has identical topological response to a noninteracting Weyl semimetal, but is distinct from it. Here, this may be viewed as a generalization (in a weaker form) of the known duality between a noninteracting two-dimensional Dirac fermion and QED 3 to 3+1 dimensions. In addition we discuss a (3+1)-dimensional topologically ordered state, obtained by gapping a nodal line semimetal without breaking symmetries.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗

Thermal X-rays and deuterium production in stellar flares

The X-ray spectrum of flares is shown to be necessarily thermal up to at least 200 keV because the self-magnetic field of any electron stream required for a thick- or thin-target source is inconsistently large. The resulting flare model can then be related to stellar luminosity convection, and magnetic fields to result in a maximum possible gamma-burst and continuous X-ray flux. One of the most striking isotopic anomalies observed is the extreme enrichment of He-3 in some solar flares and the mysterious depletion of deuterium. The way in which deuterium may be produced and emitted in the largest flares associated with gamma-bursts but in amounts insufficient to support the tentative conclusion of Coleman and Worden (1976) is discussed.

Colgate, S. A.↗

The response of the tropical atmosphere to low frequency thermal forcing

The tropical response to a localized thermal forcing with approximately 45-day period is investigated for several models of increasing complexity consisting of two equivalent shallow water systems and two fully stratified systems. The fully stratified models appear to be able to reproduce a number of observed features of the tropical 40-50 day oscillation including the modulation of the subtropical jet and the eastward and poleward propagation of zonal wind anomalies.

Anderson, John R.↗

Monitoring of Thermal Protection Systems and MMOD using Robust Self-Organizing Optical Fiber Sensing Networks

The general aim of this work is to develop and demonstrate a prototype structural health monitoring system for thermal protection systems that incorporates piezoelectric acoustic emission (AE) sensors to detect the occurrence and location of damaging impacts, such as those from Micrometeoroid Orbital Debris (MMOD). The approach uses an optical fiber Bragg grating (FBG) sensor network to evaluate the effect of detected damage on the thermal conductivity of the TPS material. Following detection of an impact, the TPS would be exposed to a heat source, possibly the sun, and the temperature distribution on the inner surface in the vicinity of the impact measured by the FBG network. A similar procedure could also be carried out as a screening test immediately prior to re-entry. The implications of any detected anomalies in the measured temperature distribution will be evaluated for their significance in relation to the performance of the TPS during reentry. Such a robust TPS health monitoring system would ensure overall crew safety throughout the mission, especially during reentry.

Fiber Optic Sensors↗

Monitoring of Thermal Protection Systems Using Robust Self-Organizing Optical Fiber Sensing Networks

The general aim of this work is to develop and demonstrate a prototype structural health monitoring system for thermal protection systems that incorporates piezoelectric acoustic emission (AE) sensors to detect the occurrence and location of damaging impacts, and an optical fiber Bragg grating (FBG) sensor network to evaluate the effect of detected damage on the thermal conductivity of the TPS material. Following detection of an impact, the TPS would be exposed to a heat source, possibly the sun, and the temperature distribution on the inner surface in the vicinity of the impact measured by the FBG network. A similar procedure could also be carried out as a screening test immediately prior to re-entry. The implications of any detected anomalies in the measured temperature distribution will be evaluated for their significance in relation to the performance of the TPS during re-entry. Such a robust TPS health monitoring system would ensure overall crew safety throughout the mission, especially during reentry

Structural Health Monitoring↗

Potential Mars 2001 Sites Coincident with Magnetic Anomalies

Of the areas that meet the engineering criteria for MSP 01, only two are coincident with magnetic anomalies measured by the MAG/ER instrument on MGS. Area A is centered on about 10 deg S, 202 deg W and extends from about 7.5 deg S to 15 S. This area is associated with three bands of magnetic anomalies, two with positive values surrounding an area with negative values. Area B corresponds with a circular high positive magnetic anomaly and is centered at 13.5 deg S, 166 deg W. In addition to magnetic anomalies, the proposed sites have other attributes that make then attractive from of standpoint of meeting the objectives of the Mars Program. The landing site candidates meet the engineering requirements outlined on the Mars '01 landing site page htip://mars.jpl.nasa.gov/2001/landingsite. These are (source of data in parentheses): latitude between 3 deg N and 12 deg S, rock abundance between 5-10% (IRTM), fine-component thermal inertia > 4 cgs units (IRTM), topography < 2.5 km (MOLA). There are three exceptions: 1) Area B contains sites that lie up to about 15 deg S, 2) some sites are considered that have rock abundance values of 3-13%. 3) High resolution Viking coverage may not be available. These exceptions will be noted.

Gilmore, M. S.↗

Trace element geochemistry and the early lunar differentiation

The results are considered of experiments in which thermal neutron activation analysis was used to measure the halogens, U, Te, Ru, Os, and Hg in lunar samples. A calorimetric method was used for P2O5. Three Apollo 17 basalts, one Apollo 11 basalt, and one Apollo 15 basalt were used for the Ru-Os study. Os and Ru were measured in seven samples of breccia 14305 in a series of experiments to check an apparent anomaly in the isotopic composition of the Hg which it contains. A lunar model for Ru-Os partition is discussed. It is suggested that Ru and Os were partitioned and fractionated in the original differentiation of the lunar surface ocean. Fractionation among near-surface materials was less than a factor of 2 according to the lithic breccia data. Fractionations among basaltic sources were very large, exceeding 100, and primarily due to Ru. A clue to Ru and Os distributions at the depths from which mare basalts were derived may be provided by the relative ages of the basalts. These are interpreted as being related to partial melting in response to temperature increases at depth with time.

Jovanovic, S.↗

Observational test of a hot flow anomaly formation mechanism

The hot-flow anomalies (HFAs) observed in the vicinity of the earth's bow shock, whose high-temperature plasma is strongly deflected relative to the solar wind and flanked by density and magnetic field enhancements, are presently addressed by a model in which the coupling of ions reflected off the shock with the solar wind would convert the relative streaming energy between the reflected and solar wind ions into thermal energy; the hot plasma would then expand to form the HFA. Attention is given to a simple observational test of this model, which compares the measured temperature and density with the values expected immediately after the assumed coupling and after expansion.

Onsager, T. G.↗

Impact Vaporization as a Possible Source of Mercury's Calcium Exosphere

Mercury's calcium exosphere varies in a periodic way with that planet's true anomaly. We show that this pattern can be explained by impact vaporization from interplanetary dust with variations being due to Mercury's radial and vertical excursions through an interplanetary dust disk having an inclination within 5 degrees of the plane of Mercury's orbit. Both a highly inclined dust disk and a two-disk model (where the two disks have a mutual inclination) fail to reproduce the observed variation in calcium exospheric abundance with Mercury true anomaly angle. However, an additional source of impacting dust beyond the nominal dust disk is required near Mercury's true anomaly (ν) 25deg +/-5deg. This is close to but not coincident with Mercury's true anomaly (ν=45deg) when it crosses comet 2P/Encke's present day orbital plane. Interestingly, the Taurid meteor storms at Earth, which are also due to Comet Encke, are observed to occur when Earth's true anomaly is +/-20 or so degrees before and after the position where Earth and Encke orbital planes cross. The lack of exact correspondence with the present day orbit of Encke may indicate the width of the potential stream along Mercury's orbit or a previous cometary orbit. The extreme energy of the escaping calcium, estimated to have a temperature greater than 50000 K if the source is thermal, cannot be due to the impact process itself but must be imparted by an additional mechanism such as dissociation of a calcium-bearing molecule or ionization followed by recombination.

Dust↗

Constraining light thermal inelastic dark matter with NA64

A vector portal between the Standard Model and the dark sector is a predictive and compelling framework for thermal dark matter. Through co-annihilations, models of inelastic dark matter (iDM) and inelastic Dirac dark matter (i2DM) can reproduce the observed relic density in the MeV to GeV mass range without violating cosmological limits. In these scenarios, the vector mediator behaves like a semi-visible particle, evading traditional bounds on visible or invisible resonances, and uncovering new parameter space to explain the muon (g–2) anomaly. By means of a more inclusive signal definition at the NA64 experiment, we place new constraints on iDM and i2DM using a missing energy technique. With a recast-based analysis, we contextualize the NA64 exclusion limits in parameter space and estimate the reach of the newly collected and expected future NA64 data. Our results motivate the development of an optimized search program for semi-visible particles, in which fixed-target experiments like NA64 provide a powerful probe in the sub-GeV mass range.

72 PHYSICS OF ELEMENTARY PARTICLES AND FIELDS↗

Research in planetary astronomy

The objective is the continuation of a long-term research program designed to study the composition, structure and processes operating on the surfaces of solar system objects using the Mauna Kea Observatory with techniques and modern instrumentation. Reflectance spectroscopy and multispectral imaging in the spectral region, 0.3 to 5.0 micrometer are the major techniques used, although thermal (10 micrometer and 20 micrometer) radiometry are used in some aspects of the research. Some specific projects include: (1) systematic spectral imaging observations of the Moon; (2) systematic spectral imaging and spectral monitoring of the Martian surface; (3) thermal radiometry of asteroids as part of the IRAS follow-up and other target specific programs; (4) searches for asteroid satellites and dust belts using a stellar coronagraph; and (5) studies of circumstellar disks using a stellar coronagraph. Progress for each of the programs included is discussed. minerals; (2) completed observations of lunar multi-ringed basins and crater deposits in search of high-Ca spectral anomalies; (3) completed data reduction of an additional 5 asteroids observed by the coronagraphic technique in the search for asteroids satellites and debris clouds; and (4) completed the reduction and calibration of 350 asteroids observed at 10 micron and 20 micron using the NASA IRTF.

Mccord, Thomas B.↗

Thermal and Chemical Characterization of Composite Materials. MSFC Center Director's Discretionary Fund Final Report, Project No. ED36-18

The purpose of this research effort was to: (1) provide a concise and well-defined property profile of current and developing composite materials using thermal and chemical characterization techniques and (2) optimize analytical testing requirements of materials. This effort applied a diverse array of methodologies to ascertain composite material properties. Often, a single method of technique will provide useful, but nonetheless incomplete, information on material composition and/or behavior. To more completely understand and predict material properties, a broad-based analytical approach is required. By developing a database of information comprised of both thermal and chemical properties, material behavior under varying conditions may be better understood. THis is even more important in the aerospace community, where new composite materials and those in the development stage have little reference data. For example, Fourier transform infrared (FTIR) spectroscopy spectral databases available for identification of vapor phase spectra, such as those generated during experiments, generally refer to well-defined chemical compounds. Because this method renders a unique thermal decomposition spectral pattern, even larger, more diverse databases, such as those found in solid and liquid phase FTIR spectroscopy libraries, cannot be used. By combining this and other available methodologies, a database specifically for new materials and materials being developed at Marshall Space Flight Center can be generated . In addition, characterizing materials using this approach will be extremely useful in the verification of materials and identification of anomalies in NASA-wide investigations.

Stanley, D. C.↗

SPICE Module for the Satellite Orbit Analysis Program (SOAP)

A SPICE module for the Satellite Orbit Analysis Program (SOAP) precisely represents complex motion and maneuvers in an interactive, 3D animated environment with support for user-defined quantitative outputs. (SPICE stands for Spacecraft, Planet, Instrument, Camera-matrix, and Events). This module enables the SOAP software to exploit NASA mission ephemeris represented in the JPL Ancillary Information Facility (NAIF) SPICE formats. Ephemeris types supported include position, velocity, and orientation for spacecraft and planetary bodies including the Sun, planets, natural satellites, comets, and asteroids. Entire missions can now be imported into SOAP for 3D visualization, playback, and analysis. The SOAP analysis and display features can now leverage detailed mission files to offer the analyst both a numerically correct and aesthetically pleasing combination of results that can be varied to study many hypothetical scenarios. The software provides a modeling and simulation environment that can encompass a broad variety of problems using orbital prediction. For example, ground coverage analysis, communications analysis, power and thermal analysis, and 3D visualization that provide the user with insight into complex geometric relations are included. The SOAP SPICE module allows distributed science and engineering teams to share common mission models of known pedigree, which greatly reduces duplication of effort and the potential for error. The use of the software spans all phases of the space system lifecycle, from the study of future concepts to operations and anomaly analysis. It allows SOAP software to correctly position and orient all of the principal bodies of the Solar System within a single simulation session along with multiple spacecraft trajectories and the orientation of mission payloads. In addition to the 3D visualization, the user can define numeric variables and x-y plots to quantitatively assess metrics of interest.

Coggi, John↗

Bright and Dark Polar Deposits on Mercury: Evidence for Surface Volatiles

Measurements of surface reflectance of permanently shadowed areas near Mercury's north pole reveal regions of anomalously dark and bright deposits at 1064-nanometer wavelength. These reflectance anomalies are concentrated on poleward-facing slopes and are spatially collocated with areas of high radar backscatter postulated to be the result of near-surface water ice. Correlation of observed reflectance with modeled temperatures indicates that the optically bright regions are consistent with surface water ice, whereas dark regions are consistent with a surface layer of complex organic material that likely overlies buried ice and provides thermal insulation. Impacts of comets or volatile-rich asteroids could have provided both dark and bright deposits.

Polar Deposits↗

Use of Machine Learning for Signature Development in a Multi-Sensor Environment for Safeguard Applications of Solvent Extraction Processes

Idaho National Laboratory is constructing the Special Nuclear Material test bed (Beartooth) for research and development pertaining to nuclear fuel processing operations using centrifugal contactors. Beartooth will enable give researchers the opportunity to study the dissolution, separation, and conversion of special nuclear materials (e.g., plutonium, enriched uranium, and thorium). As a lead-in to Beartooth, this project constructed a test bed to study the process and equipment behavior with real time series data collection using a variety of non-traditional sensors, in order to identify process failures and label them as either accidental or purposeful, thus enhancing nuclear nonproliferation stewardship. The measurement sources in this test bed include vibration, acoustic, current, flow, colorimetric, and thermal data. These measurements vary in terms of magnitude, frequency, and location. This information will be combined and used within data-driven machine-learning methods to detect operation condition changes that are either intentional (i.e., changes in operating set points) or malicious (i.e., flow diversion) in nature. This presentation covers the data processing and signature development activities necessary for utilizing this heterogeneous dataset to classify process anomalies.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗