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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 559 records · Page 31

Main tank injection pressurization program

Computer program predicts performance of fluorine-hydrogen main tank injection pressurization system for full range of liquid-hydrogen-fueled space vehicles. Analytical model includes provisions for heat transfer, injectant jet penetration, and ullage gas mixing. Analysis predicts GF2 usage, ullage gas and tank wall temperatures, and LH2 evaporation.

Cady, E. C.↗

Internal capillary insulation for cryogenic tanks

Capillary-type insulation was devised for installation on inside of liquid methane fuel tanks for future aircraft. Insulation consists of honeycomb core of fiberglass cloth impregnated with polyimide resin which is bonded onto metal tank wall using polyimide adhesive. Capillary holes in each honeycomb cell admit methane which provides static pressure in cell.

Mcgrew, J. L.↗

Two fluid model for thermal stratification in the Apollo cryogenic oxygen tanks

It is observed on Apollo flights that for oxygen densities greater than 42 lb/cu ft the heater operation time to achieve a desired pressure rise is half that which would be required if the energy were uniformly dispersed. A two fluid model was developed to describe this effect of stratification on the tank's pressurization behavior. The increase in pressure rise rate is attributed to compression of the bulk fluid in response to expansion of the heated fluid adjacent to the heater. It is assumed that during the heating operation the adjacent fluid retains nearly all the heater energy and has no mass interaction with the bulk fluid. The hot fluid temperatures predicted by the model are in reasonable correspondence with the observed heater temperatures. The model indicates that the fraction of the fluid interacting with the heater increases with decreasing density, from less than 0.1% at full tank to roughly 1% at 50% quantity, the lowest quantity at which stratification effects on pressure are observed.

Saxton, J. A.↗

Heat transfer and thermal stratification in the Apollo 14 cryogenic oxygen tanks

Two significant facets of Apollo oxygen tank operation are the occurrence of thermal stratification at high fluid densities and the tendency toward high heater temperatures at low fluid densities. Some insight into the nature of these phenomena can be gained, respectively, by consideration of a two fluid stratification model and a conductive heat transfer model. The alternative of convective blowdown tank operation at low densities is briefly examined.

Fineblum, S. S.↗

Experimental findings from zero-tank net positive suction head operation of the J-2 hydrogen pump

The results of a series of liquid hydrogen turbopump tests to demonstrate the feasibility of zero-tank net positive suction head are presented. A J-2 engine hydrogen pump and S-IVB stage fuel feed system were used for this investigation. The pump was operated at flows and speeds equivalent to normal J-2 engine operating conditions and at hydrogen bulk temperatures between 39 and 45 R. These tests show zero-tank not positive suction head to be a realistic operating mode that should be considered for future applications.

Stinson, H. P.↗

Apollo 16 Mission Anomaly Report No. 1: Oxidizer Deservicing Tank Failure

The command module reaction control system is emptied of all remaining propellant using ground support equipment designed to provide an acid/base neutralization of the propellant in both the liquid and gaseous phases so that it may be disposed of safely. During the deactivation operation of the oxidizer from the Apollo 16 command module on 7 May 1972, the scrubber tank of the decontamination unit exploded, destroying the ground support equipment unit and damaging the building that housed the operation. Only minor injuries were received by the personnel in the area and the command module was not damaged. Test results show that the failure was caused by an insufficient quantity of neutralizer for the quantity of oxidizer. This insufficiency lead to exothermic nitration-type reactions which produced large quantities of gas at a very high rate and failed the decontamination tank.

Source record↗

Effects of circular geometry in simulation of convection in rotating spacecraft tanks

For computational simulation of the convection and mixing of stratified fluid in a rotating tank (such as used in Apollo flights) with time-dependent rotation, the Navier-Stokes convection problem was formulated for a circular tank configuration. The final equations results from a general approximate theory for combined forced and contained natural convection in a time-dependent rotating system. The equations are cast in terms of vorticity and stream function in a form convenient for computation, with a transformed coordinate system, and appropriate boundary conditions are derived. Accurate representations for the cryogenic supercritical oxygen thermodynamic properties are used in the computations, and an efficient numerical finite difference scheme and computational method are employed.

Martin, E. D.↗

Development of advanced materials composites for use as insulations for LH2 tanks

A study of internal insulation materials and fabrication processes for space shuttle LH2 tanks is reported. Emphasis was placed on an insulation system capable of reentry and multiple reuse in the Shuttle environment. Results are given on the optimization and manufacturing process scale-up of a 3D fiberreinforced foam insulation, BX-251-3D, derived from the Saturn S-4B internal insulation. It is shown that BX-251-3D can be satisfactorily installed in large-scale tanks under conditions that will permit a significant cost saving over the existing S-4B technology.

Lemons, C. R.↗

Ring baffle pressure distribution and slosh damping in large cylindrical tanks

An investigation was conducted to determine the pressure loads and damping associated with rigid ring baffles in relatively large cylindrical tanks. The radial and circumferential pressure distribution, as well as the damping, was measured on a ring baffle subjected to fundamental antisymmetric slosh in a 284-cm-diameter rigid tank. Experimental and analytical data are presented as a function of slosh velocity or amplitude, baffle spacing, and baffle locations both above and below the liquid surface. Results suggest that pressure distributions and damping values can be determined from available theories for the design of single and multiple baffle configurations.

Scholl, H. F.↗

Hypersonic aerodynamic characteristics of NR-ATP orbiter, orbiter with external tank, and ascent configuration

A scale model of the North American Rockwell ATP Orbiter with and without the external tank has been tested in a 22-inch helium tunnel at Mach 20 and a Reynolds number based on model length, of 2.14 times one million. Longitudinal and lateral-directional data were determined for the orbiter alone while only longitudinal characteristics and elevon roll effectiveness were investigated for the orbiter/tank combination. Oil flow and electron beam flow visualization studies were conducted for the orbiter alone, orbiter with external tank and the ascent configuration.

Ashby, G. C., Jr.↗

Slosh testing of a spherical mercury propellant tank with positive-expulsion diaphragm

A preliminary investigation was conducted to evaluate the lateral slosh characteristics of a 23-cm diameter mercury propellant tank with a positive-expulsion diaphragm and 17.5% ullage. Data are presented for tank sinusoidal acceleration levels between 0.05 and 0.5 g at frequencies ranging from 5 to 50 Hz. Results indicate that slosh characteristics are highly nonlinear at acceleration levels approaching those in flight, and depend heavily on the shape and stiffness of the diaphragm. Nyquist plots of driving force over acceleration are shown to be a useful tool for determining natural frequency, damping, and modal mass characteristics. A computerized nonlinear least squares method for extracting the modal parameters from the Nyquist plots is described and results of applying the method are presented.

Ross, R. G., Jr.↗

Propellant acquisition device for use with a spinning toroidal tank

System consists of four radially disposed communication channels attached to propellant-retaining ring situated at bottom of toroidal tank. Ring-and-channel acquisition system design provides uniform propellant distribution within spinning tank during all mission phases.

Anderson, J. E.↗

Results of investigations on a 0.010-scale model of the configuration 3 space shuttle orbiter and external tank in the NASA/Ames Research Center 3.5-foot hypersonic wind tunnel (IA15)

Experimental aerodynamic investigations were conducted in a 3.5-foot hypersonic wind tunnel. The model used for this test was a 0.010-scale of the Configuration 2 Space Shuttle Orbiter and the External Tank. Six-component aerodynamic force and moment data were recorded over an angle of attack range from -8 deg to +30 deg at 0 deg and 5 deg angles of sideslip. Data was also recorded during beta sweeps of -8 deg to +10 deg at angles of attack of -10 deg, 0 deg, and 30 deg. All testing was done at Mach 7.3. Various elevon, rudder and orbiter to external tank attaching structures and fairings were tested to determine longitudinal and lateral-directional stability characteristics. Non-metric exhaust plumes were installed during a portion of the testing to determine the effects of the main propulsion system rocket plumes.

Petrozzi, M. T.↗

Room temperature stretch forming of scale space shuttle external tank dome gores. Volume 1: Technical

An account of activities and data gathered in the Room Temperature Stretch Forming of One-third Scale External Tank Bulkhead Gores for space shuttle study, and a tooling design and production cost study are reported. The following study phases are described: (1) the stretch forming of three approximately one-third scale external tank dome gores from single sheets of 2219-T37 aluminum alloy; (2) the designing of a full scale production die, including a determination of tooling requirements; and (3) the determination of cost per gore at the required production rates, including manufacturing, packaging, and shipping.

Blunck, R. D.↗

Fracture control method for composite tanks with load sharing liners

The experimental program was based on the premise that the plastic sizing cycle, which each pressure vessel is subjected to prior to operation, acts as an effective proof test of the liner, screening out all flaws or cracks larger than a critical size. In doing so, flaw growth potential is available for cyclic operation at pressures less than the sizing pressure. Static fracture and cyclic life tests, involving laboratory type specimens and filament overwrapped tanks, were conducted on three liner materials: (1) 2219-T62 aluminum, (2) Inconel X750 STA, and (3) cryoformed 301 stainless steel. Variables included material condition, thickness, flaw size, flaw shape, temperature, sizing stress level, operating stress level and minimum-to-maximum operating stress ratio. From the empirical data base obtained, a procedure was established by which the service life of composite tanks with load sharing liners could be guaranteed with a high degree of confidence.

Bixler, W. D.↗

Results of an external tank separation test in AEDC/VKF tunnel B on 0.010-scale replica of space shuttle vehicle model 52-OT(IA17A), Volume 1

Tests were conducted on scale models of the space shuttle orbiter and external tank (ET) to determine the aerodynamic interactions during a return to launch site abort separation. The orbiter model was built to vehicle 3 configuration lines (139B) and the ET model approximated the vehicle 5 configurations with protuberances and attach hardware. For these investigations the orbiter was mounted on the primary support system and the external tank was mounted on the captive trajectory system. Six-component data were obtained for each vehicle at various orbiter angles of attack and sideslip for a range of relative angular and linear displacements of the ET from the orbiter.

Spangler, R. H.↗