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At least 559 records · Page 31
All sourcesNASA NTRSDOE OSTI
NASA NTRS2021

Modeling of the Influence of Thermally Grown Oxide (TGO) Layers on the Driving Forces in Environmental Barrier Coating Systems

Environmental barrier coatings (EBC) are an enabling technology for the successful application of ceramic matrix composites (CMCs) in air-breathing gas turbine engines. EBCs are susceptible to several failure modes including oxidation/delamination, recession, chemical attack and dissolution, thermomechanical degradation, erosion, and foreign object impact damage in a combustion environment. Spallation of environmental barrier coating (EBC), induced by a thermally grown oxide (TGO) layer, is a key EBC failure mode. The TGO layer, resulting from steam oxidation, grows either from a silicon bond coat layer (if present) or from a silicon carbide (SiC) based substrate itself. The TGO layer evolves (i.e., thickness increases with time) as water vapor and oxygen gradually diffuse through the EBC, and the EBC spalls off once the TGO layer reaches some critical thickness. The critical thickness of the TGO layer for failure is in the range of 20-30 microns, with the actual value depending upon exposure temperature, microstructure, etc. Current work at NASA Glenn Research Center, under the Transformative Tools and Technology (TTT) subproject is aimed at addressing associated failure modes in EBC systems and developing robust analysis tools to aid in the design/analysis of these systems. The objective of the current work is to conduct a sensitivity study to examine the influence of uniformly and non-uniformly grown oxide layers on the associated driving forces leading to spallation of the EBC when subjected to isothermal loading. The effect of damage in the TGO layer on the resulting stress states is also assessed both in uniform and non-uniform TGO layers.

Coatings↗
DOE OSTI2012

BEAM LOSS MECHANISMS IN HIGH INTENSITY LINACS

In the present operation of the Oak Ridge Spallation Neutron Source, 60-Hz, 825-us H beam pulses are accelerated to 910 MeV, and then compressed to less than a microsecond in the storage ring, to deliver 1 MW of beam power to the spallation target. The beam loss in the superconducting portion of the linac is higher than expected, and it has shown a surprising counter-intuitive correlation with quadrupole magnetic fields, with a loss minimum occurring when the quadrupoles are set to approximately half their design values. This behavior can now be explained by a recent set of experiments that show the beam loss is primarily due to intra-beam stripping. Beam halo is another important beam loss contributor, and collimation in the 2.5 MeV Medium Energy Beam Transport has proven to be an effective mitigation strategy. In this presentation, we will summarize these and other beam loss mechanisms that are important for high intensity linacs.

Plum, Michael A↗
DOE OSTI2013

Choked-Flow Inlet Orifice Bubbler for Creating Small Bubbles in Mercury

Pressure waves created in liquid mercury pulsed spallation targets like the Spallation Neutron Source (SNS) at Oak Ridge National Laboratory, induce cavitation damage on the target container. The cavitation damage is thought to limit the lifetime of the target for power levels at and above 1 MW. One way to mitigate the damage would be to absorb the pressure pulse energy into a dispersed population of small bubbles, however, creating a bubble size distribution that is sufficiently large and disperse in mercury is challenging due to the high surface tension. Also, measuring the population is complicated by the opacity and the high level of turbulent mixing. Recent advances in bubble diagnostics by batch sampling the mercury made it possible to compare bubble populations for different techniques in a SNS-1/20th scale test loop. More than 10 bubblers were tested and the most productive bubblers were taken for in-beam testing at the Los Alamos Neutron Science Center (LANSCE) WNR user facility. One bubbler design, referred to as the inlet-orifice bubbler, that showed moderate success in creating populations also has an added advantage that it could easily be included in the existing SNS full-scale mercury target configuration. Improvements to the bubbler were planned including a reduction of the nozzle size to choke the gas injection, thus steadying the injected mass flow and allowing multiple nozzles to work off of a common plenum. For the first time, reliable bubble population data are available in the prototypical target geometry and can be compared with populations that mitigated cavitation damage. This paper presents those experimental results.

mercury bubbles SNS cavitation damage mitigation e↗
DOE OSTI2014

Advancing Materials Science using Neutrons at Oak Ridge National Laboratory

Jack Carpenter, pioneer of accelerator-based pulsed spallation neutron sources, talks about neutron science at Oak Ridge National Laboratory (ORNL) and a need for a second target station at the Spallation Neutron Source (SNS). ORNL is the Department of Energy's largest multiprogram science and energy laboratory, and is home to two scientific user facilities serving the neutron science research community: the High Flux Isotope Reactor (HFIR) and SNS. HFIR and SNS provide researchers with unmatched capabilities for understanding the structure and properties of materials, macromolecular and biological systems, and the fundamental physics of the neutron. Neutrons provide a window through which to view materials at a microscopic level that allow researchers to develop better materials and better products. Neutrons enable us to understand materials we use in everyday life. Carpenter explains the need for another station to produce long wavelength neutrons, or cold neutrons, to answer questions that are addressed only with cold neutrons. The second target station is optimized for that purpose. Modern technology depends more and more upon intimate atomic knowledge of materials, and neutrons are an ideal probe.

36 MATERIALS SCIENCE↗
DOE OSTI2014

SIMULATION AND MOCKUP OF SNS JET-FLOW TARGET WITH WALL JET FOR CAVITATION DAMAGE MITIGATION

Pressure waves created in liquid mercury pulsed spallation targets at the Spallation Neutron Source (SNS) at Oak Ridge National Laboratory induce cavitation damage on the stainless steel target container. The cavitation damage is thought to limit the lifetime of the target for power levels at and above 1 MW. Severe through-wall cavitation damage on an internal wall near the beam entrance window has been observed in spent-targets. Surprisingly though, there is very little damage on the walls that bound an annular mercury channel that wraps around the front and outside of the target. The mercury flow through this channel is characterized by smooth, attached streamlines. One theory to explain this lack of damage is that the uni-directional flow biases the direction of the collapsing cavitation bubble, reducing the impact pressure and subsequent damage. The theory has been reinforced by in-beam separate effects data. For this reason, a second-generation SNS mercury target has been designed with an internal wall jet configuration intended to protect the concave wall where damage has been observed. The wall jet mimics the annular flow channel streamlines, but since the jet is bounded on only one side, the momentum is gradually diffused by the bulk flow interactions as it progresses around the cicular path of the target nose. Numerical simulations of the flow through this jet-flow target have been completed, and a water loop has been assembled with a transparent test target in order to visualize and measure the flow field. This paper presents the wall jet simulation results, as well as early experimental data from the test loop.

cavitation mercury target jet flow wall jet↗
DOE OSTI2013

HIGH POWER BEAM DUMP AND TARGET / ACCELERATOR INTERFACE PROCEDURES

Satisfying operational procedures and limits for the beam target interface is a critical concern for high power operation at spallation neutron sources. At the Oak Ridge Spallation Neutron Source (SNS) a number of protective measures are instituted to ensure that the beam position, beam size and peak intensity are within acceptable limits at the target and high power Ring Injection Dump (RID). The high power beam dump typically handles up to 50 100 kW of beam power and its setup is complicated by the fact that there are two separate beam components simultaneously directed to the dump. The beam on target is typically in the 800-1000 kW average power level, delivered in sub- s 60 Hz pulses. Setup techniques using beam measurements to quantify the beam parameters at the target and dump will be described. However, not all the instrumentation used for the setup and initial qualification is available during high power operation. Additional techniques are used to monitor the beam during high power operation to ensure the setup conditions are maintained, and these are also described.

Blokland, Willem↗
DOE OSTI2015

SINGLE EVENT EFFECTS TEST FACILITY AT OAK RIDGE NATIONAL LABORATORY

Increasing use of microelectronics of ever diminishing feature size in avionics systems has led to a growing Single Event Effects (SEE) susceptibility arising from the highly ionizing interactions of cosmic rays and solar particles. Single event effects caused by atmospheric radiation have been recognized in recent years as a design issue for avionics equipment and systems. To ensure a system meets all its safety and reliability requirements, SEE induced upsets and potential system failures need to be considered, including testing of the components and systems in a neutron beam. Testing of ICs and systems for use in radiation environments requires the utilization of highly advanced laboratory facilities that can run evaluations on microcircuits for the effects of radiation. This paper provides a background of the atmospheric radiation phenomenon and the resulting single event effects, including single event upset (SEU) and latch up conditions. A study investigating requirements for future single event effect irradiation test facilities and developing options at the Spallation Neutron Source (SNS) is summarized. The relatively new SNS with its 1.0 GeV proton beam, typical operation of 5000 h per year, expertise in spallation neutron sources, user program infrastructure, and decades of useful life ahead is well suited for hosting a world-class SEE test facility in North America. Emphasis was put on testing of large avionics systems while still providing tunable high flux irradiation conditions for component tests. Makers of ground-based systems would also be served well by these facilities. Three options are described; the most capable, flexible, and highest-test-capacity option is a new stand-alone target station using about one kW of proton beam power on a gas-cooled tungsten target, with dual test enclosures. Less expensive options are also described.

atmospheric radiation↗
DOE OSTI2015

Overview of the Neutron Radiography and Computed Tomography at the Oak Ridge National Laboratory and Applications

The Oak Ridge National Laboratory (ORNL) Neutron Sciences Directorate (NScD) has installed a neutron imaging (NI) beam line at the High Flux Isotope Reactor (HFIR) cold guide hall. The CG-1D beam line produces cold neutrons for a broad range of user research spanning from engineering to material research, additive manufacturing, vehicle technologies, archaeology, biology, and plant physiology. Recent efforts have focused on increasing flux and spatial resolution. A series of selected engineering applications is presented here. Historically and for more than four decades, neutron imaging (NI) facilities have been installed exclusively at continuous (i.e. reactor-based) neutron sources rather than at pulsed sources. This is mainly due to (1) the limited number of accelerator-based facilities and therefore the fierce competition for beam lines with neutron scattering instruments, (2) the limited flux available at accelerator-based neutron sources and finally, (3) the lack of high efficiency imaging detector technology capable of time-stamping pulsed neutrons with sufficient time resolution. Recently completed high flux pulsed proton-driven neutron sources such as the ORNL Spallation Neutron Source (SNS) at ORNL and the Japanese Spallation Neutron Source (JSNS) of the Japan Proton Accelerator Research Complex (J-PARC) in Japan produce high neutron fluxes that offer new and unique opportunities for NI techniques. Pulsed-based neutron imaging facilities RADEN and IMAT are currently being built at J-PARC and the Rutherford National Laboratory in the U.K., respectively. ORNL is building a pulsed neutron imaging beam line called VENUS to respond to the U.S. based scientific community. A team composed of engineers, scientists and designers has developed a conceptual design of the future VENUS imaging instrument at the SNS.

additive manufacturing↗
DOE OSTI2019

Oxidation Behavior of Ni-Based Alloys Fabricated by Additive Manufacturing

Additive manufacturing (AM) allows for the fabrication of complex near net shape components, leading to new design opportunities and significant savings, for example by decreasing tooling and materials cost or by accelerating prototype development. New Ni-based alloy heat exchangers with thin-walled areas exposed to hot gases will, however, suffer from corrosion degradation, and the high temperature oxidation performance of AM alloys needs to be addressed. Alloy N06002 (Ni-22Cr-18Fe-9Mo) fabricated by electron beam melting (EBM) and selective laser melting (SLM) along with EBM-fabricated N07247 and modified N07247 were cyclic oxidation tested at 950°C in air and humid air for durations ranging from 100 h to 5000 h. Increased spallation rates were observed initially for the AM N06002 alloys in comparison with wrought N06002 alloy because of the AM alloy specific microstructures. After ~2000 h, the situation was reversed with significant spallation observed for the wrought HX alloy only. Low mass gains were observed for the EBM N07247 alloys at 950°C, but thick oxide scales were observed locally due to the presence of oxidized cracks. Massive oxidation of these cracks led to fast oxidation rates at 1100°C.

Dryepondt, Sebastien N.↗
DOE OSTI2015

Improvements to the operational efficiency of the Portsmouth 'Blue Box' Assay system - 15162

The 'Blue Box' in Building 326 at Portsmouth comprises a dual cargo container lined with high density polyethylene with 5% (elemental) boron that acts as a neutron shield. This construction provides a low environmental neutron background to support the capability to attain low values of minimal detectable activity (MDA). A Non-destructive Assay (NDA) measurement platform known as the Fluor B and W Portsmouth Slab Counter (FBPSC) is housed inside the Blue Box. This comprises four neutron slab detectors supported with an electronic system supplying power and associated signal processing. The system is operated by a laptop computer which has data acquisition and analysis capabilities. Each slab contains five {sup 3}He proportional counters embedded in polyethylene. The system is designed to measure the mass of U-235 in coolers from the Portsmouth site using passive neutron counting. The system was calibrated by taking measurements with {sup 252}Cf sources attached to various positions on the outside surfaces of a surrogate cooler. In addition, Monte-Carlo N-Particle (MCNP) simulations were performed to extend the baseline calibration for coolers of various sizes used in the gaseous-diffusion process. The basic principle of operation is to measure the total neutron emission from the item and determine the mass of {sup 235}U using the system efficiency (determined from MCNP calculations combined with the calibration measurements) combined with known isotopic information ({sup 235}U enrichment and U-235/U-234 ratio), assumed chemical composition, and gross cooler mass. The FBPSC analysis program calculates the mass of U-235 within the cooler being assayed, together with the associated Total Measurement Uncertainty (TMU). A background correction is performed that accounts for the measured environmental background with a cosmic-ray spallation correction (based on the cooler's gross weight). The software suite developed for the system also includes the capability to track and trend measurement control data in order to quickly identify conditions where the system has drifted outside of its quality control envelope. The MDA of the system has been determined to be less the 15 g of U-235 for count times that are typically less than 5 minutes (depending on the uranium isotopics). This is primarily the result of the low neutron background rate inside the Blue Box (approximately 3 times lower than at nearby locations outside the box). Additionally, various software features have been designed to yield optimum counting performance for the system including count time adjustment and interval filtering to reject statistical outliers that are usually associated with cosmic spallation events. The operation of the system has proven to be very efficient, with the short measurement time providing a high throughput rate of coolers through the Blue Box NDA system. Significant operational benefits and improved data traceability have been yielded compared to the previous measurement process, which involved operators taking measurement with counter/scalers and manually entering data into spreadsheets. As of August 2014, this system successfully measured all coolers required to support completion of a contractually-required Performance Milestone. There are approximately 1900 coolers available for measurement. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2023

Analyzing existing and planned nuclear facilities as potential sources for unusual xenon radionuclides (127Xe, 129mXe, 125Xe, 122Xe)

Unusual xenon radionuclides (127Xe, 129mXe, 125Xe, 122Xe) were observed during temporary operation of a radioxenon monitoring station in the vicinity of a high flux nuclear reactor and a spallation neutron source. Meteorological modeling showed that these two facilities were the most likely source of these emissions. Because 127Xe by itself, and this mix of radionuclides together can lead to false-positive reports for the four xenon radionuclides of interest (135Xe, 133Xe, 133mXe, and 131mXe), it is important for radioxenon monitoring station operators to be aware of potential sources of these interfering radionuclides. This work will look at the location and source intensities of both high flux nuclear reactors, and spallation neutron sources around the world, to see if the potential exists in other regions for production and observance of the unusual xenon radionuclides (127Xe, 129mXe, 125Xe, 122Xe).

07 ISOTOPE AND RADIATION SOURCES↗
DOE OSTI2025

Laser beam pointing stabilization using analog position-sensitive diodes

Laser wire scanners have been used for ion beam profile and emittance measurements at the Spallation Neutron Source linear accelerator. Due to propagation distances exceeding 100 m, reliable measurements require laser beam stabilization, previously accomplished with a feedback control loop using a digital camera as a position sensor [Hardin et al., Opt. Express 19, 2874 (2011)]. Here, this paper presents an upgraded pointing stabilization system utilizing analog position-sensitive diodes (PSDs) as the position detector, optimized with an optical diffuser. The new system significantly surpasses the previous system by offering an order-of-magnitude improvement in radiation tolerance and a bandwidth limited only by the burst repetition rate of the laser beam. Operating with a 60-Hz burst mode laser, the new system effectively suppresses laser beam drifts up to 30 Hz, compared to the previous system’s 4 Hz limit. In addition, the amplitude of spectral components below 0.1 Hz was reduced by a factor of more than 100, which is over seven times greater than was achieved by the previous system.

Data acquisition↗
DOE OSTI2016

Engaging local industry in the development of basic research infrastructure and instrumentation – The case of HIE-ISOLDE and ESS Scandinavia

Two world-class research facilities, the European Spallation Source, ESS, and the light-source facility MAX-IV, are being built in southern Sweden. They will primarily, when completed, be used for research in the fields of material sciences, life sciences, medicine and pharmacology. Their construction and the operation and maintenance of them for many years will create new business opportunities for companies in Europe in general and in Sweden, Denmark and Norway in particular in many different sectors. A project, CATE, Cluster for Accelerator Technology, was set up with the aim to strengthen the skills of companies in the Öresund-Kattegat-Skagerrak region in Scandinavia in the field of accelerator technology such that they will become competitive and be able to take advantage of the potential of these two research facilities. CATE was strategically important and has helped to create partnerships between companies and new business opportunities in the region.

43 PARTICLE ACCELERATORS↗
DOE OSTI2026

SHIVER - Spectroscopy HIstogram Visualizer for Event Reduction

Visualizing data from neutron scattering experiments is the first step in understanding the physics. The program is intended to generate and plot cuts and slices, through the four dimensional single crystal inelastic datasets, measured on direct geometry neutron spectrometers at the Spallation Neutron Source (ARCS, CNCS, HYSPEC, SEQUOIA).

Savici, AndreiT [Oak Ridge National Laboratory (OR↗
DOE OSTI2015

Evaluation of SNS Beamline Shielding Configurations using MCNPX Accelerated by ADVANTG

Shielding analyses for the Spallation Neutron Source (SNS) at Oak Ridge National Laboratory pose significant computational challenges, including highly anisotropic high-energy sources, a combination of deep penetration shielding and an unshielded beamline, and a desire to obtain well-converged nearly global solutions for mapping of predicted radiation fields. The majority of these analyses have been performed using MCNPX with manually generated variance reduction parameters (source biasing and cell-based splitting and Russian roulette) that were largely based on the analyst's insight into the problem specifics. Development of the variance reduction parameters required extensive analyst time, and was often tailored to specific portions of the model phase space. We previously applied a developmental version of the ADVANTG code to an SNS beamline study to perform a hybrid deterministic/Monte Carlo analysis and showed that we could obtain nearly global Monte Carlo solutions with essentially uniform relative errors for mesh tallies that cover extensive portions of the model with typical voxel spacing of a few centimeters. The use of weight window maps and consistent biased sources produced using the FW-CADIS methodology in ADVANTG allowed us to obtain these solutions using substantially less computer time than the previous cell-based splitting approach. While those results were promising, the process of using the developmental version of ADVANTG was somewhat laborious, requiring user-developed Python scripts to drive much of the analysis sequence. In addition, limitations imposed by the size of weight-window files in MCNPX necessitated the use of relatively coarse spatial and energy discretization for the deterministic Denovo calculations that we used to generate the variance reduction parameters. We recently applied the production version of ADVANTG to this beamline analysis, which substantially streamlined the analysis process. We also tested importance function collapsing (in space and energy) capabilities in ADVANTG. These changes, along with the support for parallel Denovo calculations using the current version of ADVANTG, give us the capability to improve the fidelity of the deterministic portion of the hybrid analysis sequence, obtain improved weight-window maps, and reduce both the analyst and computational time required for the analysis process.

43 PARTICLE ACCELERATORS↗
DOE OSTI2018

Fireside Corrosion Behaviors of Super304H and HR3C in Coal Ash/Gas Environment with Different SO{sub 2} Contents at 650 °C

The corrosion behaviors of Super304H and HR3C used for USC boiler applications were investigated in simulated coal ash/gas environments with 0.1 and 1.5% of SO{sub 2} at 650 °C for 500 h. The results indicated that the increase in SO{sub 2} accelerated the corrosion rate and the spalling tendency of the corrosion layer in both tested alloys. Fe{sub 2}O{sub 3}, Cr{sub 2}O{sub 3} and FeCr{sub 2}O{sub 4} main peaks were revealed by XRD on Super304H, but on HR3C only the Cr{sub 2}O{sub 3} peak showed a high intensity. The SO{sub 2} content did not affect the corrosion product composition of any of the alloys, but accelerated the inner sulfidation and the spallation on Super304H. No obvious internal sulfidation was observed on HR3C in either SO{sub 2} content. Based on the experimental results, the alloy corrosion mechanism and the influence of sulfur content on the corrosion process were discussed.

36 MATERIALS SCIENCE↗
DOE OSTI2022

Origin, parameters, and underlying deformation mechanisms of propagating deformation bands in irradiated 316L stainless steel

Lüders-type propagating deformation bands were observed in specimens of irradiated 316L stainless steel samples removed from Spallation Neutron Source target vessels after service. Mechanical testing with digital image correlation (DIC) and in-situ tensile testing with scanning electron microscopy electron backscatter diffraction showed that the observed Lüders-type behavior was not related to the known transformation-induced plasticity or twinning-induced plasticity behavior. Instead, the phenomenon occurs at small local strain values before a significant amount of martensite or deformation twins appear in the microstructure. Microstructural analysis and in-situ mechanical test results suggest Lüders-type band formation and propagation were related to the appearance and evolution of defect-free channels—analogous to slip bands. A modified Swift equation with a Ludwigson-like component was offered to rationalize the phenomenon and model the strain-softening processes at small strain values. Finally, the results indicate complex microstructural processes and deformation mechanisms were active at small strain values and underline the benefits of advanced mechanical test approaches such as DIC.

36 MATERIALS SCIENCE↗
DOE OSTI2022

Cyclic oxidation behavior of selected commercial NiCr-alloys for engine exhaust valves in wet air environment between 800 and 950 °C

In this work, the impact of water vapor on the cyclic oxidation behavior of four commercial Ni-based superalloys (N80A, N90, R41 and H282) was investigated between 800 and 950°C. Oxidation- and volatilization-induced Cr loss accelerated the transition from protective and adherent oxide formation (Cr 2 O 3 ) to mixed oxides that significantly spalled at 950°C for H282 and R41. The accelerated oxidation, Cr depletion, and spallation susceptibility for R41 and to a lesser extent for H282 compared to N80A and N90 was related to the higher fraction of γ’, which led to increased Ti incorporation into the Cr 2 O 3 scale in the presence of water vapor.

36 MATERIALS SCIENCE↗