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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 559 records · Page 31
All sourcesNASA NTRSDOE OSTI
DOE OSTI2019

Microfluidic Fabrication of Nanoparticles Based on Ethyl Acrylate-Functionalized Chitosan for Adsorption of Methylene Blue from Aqueous Solutions

The adsorption of nanoparticle (NP)-based adsorbents especially those made of polymers to remove dyes as toxic substances from pollutants is yet remained as a critical issue. The objective of this work was to prepare microfluidic (MF) fabrication of NPs based on ethyl acrylate (EA)-functionalized chitosan (CS) for methylene blue (MB) dye removal from aqueous solutions. For this purpose, a series of experiments such as FTIR, SEM alongside DLS, and UV–vis spectrophotometry were carried out to investigate the physicochemical properties of the samples. The FTIR spectra showed that the amine (–NH{sub 2}) and hydroxyl (–OH) groups on CS structure were replaced with EA, appropriately. The SEM and DLS results depicted that EA-functionalized CS NPs fabricated using MF technique had uniform shapes, and the diameters as small as 70 nm compared to those samples produced via bulk mixing (BM) method (~ 300 nm). Moreover, the surface charge of MF-assisted CS NPs after functionalization exhibited the lower zeta potential value (~ + 11) than that of samples based on BM (~ + 14) due to occurring the laminar flow through the micro-channels embedded in the MF chip, leading to an increase in the MB adsorption. Subsequently, at the optimized amounts of the dye concentration (89.12 mg L{sup −1}), the adsorbent concentration (1.38 g L{sup −1}), and pH (10.58) by means of Box-Behnken design (BBD) method, the maximum percentage of MB removal by the use of MF-fabricated EA-functionalized CS NPs was 98.4%. By fitting the obtained adsorption data to the isotherm models such as Lagmuir, Freundlich, and Temkin, it has been found that the adsorption mechanism followed the Langmuir model (maximum capacity of the adsorption 384.61 mg/g), which assumed a monolayer coverage of MB molecules as adsorbates over a homogeneous adsorbent surface.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Fabrication and Testing of Soy-Based Polyurethane Foam for Insulation and Structural Applications

This study is focused on the fabrication and evaluation of polyurethane (PU) foam fabricated using soy-based polyol that can potentially replace conventional petroleum-based PU foam for thermal applications. Rigid soy-based PU foam samples investigated in this study were produced by copolymerization of diisocyanate with soy-based polyol in presence of Xiameter X0193 surfactant, dibutyltin dilaurate (DBTL) as a catalyst, and water as a blowing agent. Different formulations with varying amounts of blowing agent and catalyst were investigated to optimize the mechanical and thermal properties of soy-based PU foam when compared to commercial petroleum-based foam as a control sample. The prepared samples were tested for density, compressive strength, thermal conductivity, tensile strength, dimensional stability, and thermal stability using the ASTM standards. The cellular structure of the fabricated foam samples was investigated using scanning electron microscopy. It was observed that an increase in density leads to a decrease in insulation. Overall, soy-based foams exhibited similar thermal conductivity as compared to petroleum-based foams.

36 MATERIALS SCIENCE↗
DOE OSTI2017

Fabrication of AZ31/MWCNTs Surface Metal Matrix Composites by Friction Stir Processing: Investigation of Microstructure and Mechanical Properties

The surface metal matrix composites of AZ31 Mg alloy reinforced with multiwall carbon nanotubes (MWCNTs) have been fabricated through the friction stir processing by a conventional and two stepped tools. The microstructure and mechanical properties of fabricated composites were studied by optical and electron microscopy, microhardness and tensile tests, respectively. The processing has developed a fine-grain structure along with good distribution of reinforcements. The hardness and tensile strength of fabricated MWCNT/AZ31 composites are generally higher than as-received and FSPed samples. The accumulative effect of grain refinement and reinforcing nanotubes is assumed to be the reason for increasing the ductility after friction stir processing. The hardness is nearly doubled for FSPed samples and some more for nanocomposites compared with the as-received sample. The elongation of nanocomposites is about two times greater than that of the as-rolled sample. The speed ratio, pass number and CNT amount are three important factors influencing the resulting microstructure and mechanical properties. The stepped tools also give a more uniform distribution of reinforcement and higher grain refinement.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Deformational Features and Microstructure Evolution of Copper Fabricated by a Single Pass of the Elliptical Cross-Section Spiral Equal-Channel Extrusion (ECSEE) Process

The objectives of this work are to study the deformational feature, textures, microstructures, and dislocation configurations of ultrafine-grained copper processed by the process of elliptical cross-section spiral equal-channel extrusion (ECSEE). The deformation patterns of simple shear and pure shear in the ECSEE process were evaluated with the analytical method of geometric strain. The influence of the main technical parameters of ECSEE die on the effective strain distribution on the surface of ECSEE-fabricated samples was examined by the finite element simulation. The high friction factor could improve the effective strain accumulation of material deformation. Moreover, the pure copper sample fabricated by ECSEE ion shows a strong rotated cube shear texture. The refining mechanism of the dislocation deformation is dominant in copper processed by a single pass of ECSEE. The inhomogeneity of the micro-hardness distribution on the longitudinal section of the ECSEE-fabricated sample is consistent with the strain and microstructure distribution features.

36 MATERIALS SCIENCE↗
DOE OSTI2021

Melt Pool and Heat Treatment Optimization for the Fabrication of High-Strength and High-Toughness Additively Manufactured 4340 Steel

Additively manufactured (AM) components offer superior design flexibility compared to their conventionally manufactured counterparts, and optimizing processing parameters is key to achieving high-quality depositions with desirable and predictable mechanical properties. This study was focused on 4340 steel fabricated using laser powder bed fusion (LPBF), and 42 laser power and scan speed combinations have been systematically investigated to determine an optimized melt pool geometry that would ensure fully-dense parts. The AM material was compared with a wrought 4340 equivalent and studied in two customized heat treated conditions, optimized for strength and toughness, respectively. The microstructures of the as-fabricated and heat treated AM and wrought materials were characterized to assess differences introduced by the layer-by-layer fabrication process and subsequent heat treatment. Tensile properties of both materials were also evaluated and demonstrate that the AM materials offer equal or superior properties compared to the wrought equivalents. Differences in fracture surface morphologies indicate the distinct failure mechanisms associated with the materials’ characteristic microstructures, and the role of inclusions in the failures was studied to elucidate these differences. Complementary to the experimental investigations, the dataset was leveraged to make recommendations for future design of experiments to optimize AM build parameters in other material systems. A statistical Monte Carlo analysis was used to predict the interpolation error produced using reduced datasets and to enable informed processing parameters selection. These findings are discussed to make recommendations for the use of AM materials for high-integrity structural applications.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Fabrication and Cytocompatibility Evaluation of Psyllium Husk (Isabgol)/Gelatin Composite Scaffolds

Psyllium husk or isabgol contains xylan backbone linked with arabinose, rhamnose, and galacturonic acid units (arabinoxylans). In this study, we demonstrate the fabrication and characterization of a macroporous three-dimensional (3D) composite scaffold by mixing psyllium husk powder (PH) and gelatin (G) in different ratios, viz.100 PH, 75/25 PH/G, and 50/50 PH/G (w/w), using an EDC-NHS coupling reaction followed by freeze-drying method. The reaction was performed in aqueous as well as in alcoholic media to determine the most appropriate solvent system for this purpose. The mechanical strength of the scaffold system was improved from 151 to 438 kPa. The fabricated scaffolds exhibited enhanced structural stability, remarkable swelling capacity, and escalated cell growth and proliferation. ATR-FTIR analysis showed the presence of amide and ester bonds indicating covalent crosslinking. SEM micrographs revealed the porous nature of the scaffolds with pores ranging from 30 to 150 μm, and further pore size distribution curve indicated that 75/25 PH/G (w/w%) EDC-NHS-alcohol scaffold exhibited the best fit to the Gaussian distribution. Swelling capacity of the 100 PH EDC-NHS-alcohol scaffolds was found to be nearly 40% from its original weight in 48 h. MTT assay using fibroblast cells revealed ~ 80% cellular proliferation by 6th day within the fabricated scaffolds in comparison to control. .

60 APPLIED LIFE SCIENCES↗
DOE OSTI2023

Disorder-order transformation in Fe-50%Co fabricated via laser powder bed fusion

Fe-Co alloys are an important class of soft magnetic materials that often pose challenges in their fabrication because of the brittle B2-ordered phase. We show that laser beam powder bed fusion (PBF-LB), owing to its rapid cooling rates, offers an avenue for the fabrication of these alloys by suppressing the disorder →order phase transformation at room temperature. We use neutron diffraction to understand the phase transformations in a Fe-50%Co alloy fabricated via PBF-LB. We report that the disorder→order phase transformation in this alloy occurs concurrently via homogeneous ordering and classical nucleation and growth.

36 MATERIALS SCIENCE↗
DOE OSTI2024

Investigating stainless steel/aluminum bimetallic structures fabricated by cold metal transfer (CMT)-based wire-arc directed energy deposition

Here, this study investigated the process of fabricating a bimetallic structure of 316L stainless steel (SS) and 4043 aluminum (Al) using wire-arc directed energy deposition (DED) based on the cold metal transfer (CMT) process. The impact of heat input on the fabricated structure’s geometry, porosity, and microstructures at the interface, with a specific emphasis on the intermetallic compound (IMC) formation, and the subsequent impact on the joint strength of the structure, were studied. The IMC layer at the interface was predominantly comprised of FeAl 2 Si. For the various heat input conditions studied, the IMC layer's thickness varied from 5 µm to 18 µm. The tensile strength reached up to approximately 130 MPa, which is among the highest reported in the literature for steel/Al bimetallic structures. The specimens fabricated with high heat input conditions had a thicker IMC layer at the steel/Al interface, resulting in a more brittle interface and degradation of the mechanical properties.

36 MATERIALS SCIENCE↗
DOE OSTI2022

CALPHAD modeling of uranium nitride (UN) fabrication routes enabled by first-principles calculations

The thermochemical details of fabricating uranium nitride (UN) by ammonolysis of uranium tetraflouride (UF 4 ) were determined using density functional theory (DFT) and CALculation of PHAse Diagrams (CALPHAD) computational methods. The thermochemical data of all binary, ternary, and quaternary U-H-N-F phases were computed using DFT, and the data for the phases that have not been measured experimentally, including UN 2 and NH 4 F(g), were combined with existing experimentally-determined data for CALPHAD modeling. The DFT data were benchmarked using experimental Gibbs energy of reaction and experimental thermochemical data for individual species. Phase diagrams relevant to the ammonolysis reaction are depicted, showing regions of stability for solid U-N, U-F and U-N-F phases. An unidentified phase produced in a previous experiment was identified as UN 0.95 F 1.2 (UNF) by comparing its X-ray diffraction spectrum to the experimental spectrum, and its formation during the fabrication of UN from UF 4 is supported by the simulated phase diagram. Here, it is calculated that UN 2 can be produced by the ammonolysis of UF 4 , but requires elevated temperatures, high NH 3 (g) partial pressure, and large amounts of flowing NH 3 (g) to avoid solid flu oride impurities in the uranium nitride. Likewise, U 2 N 3 can be produced instead at temperatures greater than 980 K. The use of silane (SiH 4 ) gas was investigated as a potential additive in the ammonolysis fabrication route to speed removal of fluorine. The addition of SiH 4 (g) offers little advantage to the removal of fluorine, and adds the complication of Si 3 N 4 formation. The use of DFT to fill in missing data to perform CALPHAD calculations demonstrated here allows for the determination of more comprehensive and trustworthy phase diagrams than the use of existing experimental data alone.

73 NUCLEAR PHYSICS AND RADIATION PHYSICS↗
DOE OSTI2017

Fatigue crack growth mechanisms at the microstructure scale in as-fabricated and heat treated Ti-6Al-4V ELI manufactured by electron beam melting (EBM)

Electron beam melting (EBM) is a metal powder bed fusion additive manufacturing (AM) technology that fabricates parts by selectively scanning consecutive powder layers with an electron beam. Additive manufacturing technologies are increasing in importance for aerospace and medical applications, where the demand for a fundamental understanding and predictability of static and dynamic material properties are high. Ti-6Al-4V is the most widely used and studied alloy for this technology, and is the focus of this work in its Extra Low Interstitial (ELI) variation. The layered manufacturing of metallic components by EBM creates a unique directional microstructure, and consequently, anisotropic properties. Microstructure evolution, and its influence on mechanical properties of the alloy in the as-fabricated condition, has been documented by various researchers. However, fatigue crack propagation and the effects of the directional structure have not been sufficiently studied, imposing a barrier for this technology’s potential extension to high-integrity applications. Here in this study, fatigue crack growth (FCG) both parallel and perpendicular to the build directions was studied for different stress ratios and crack growth stages. The interaction between the directional as-fabricated EBM microstructure and FCG was investigated and compared to that of the equiaxed β annealed microstructure obtained by annealing above the β transus temperature. Finally, the FCG threshold, ΔK th , was analytically modeled for the two relative crack propagation directions at different stress ratios, and FCG microstructural mechanisms were established for all three regions of crack propagation.

36 MATERIALS SCIENCE↗
DOE OSTI2026

Fabrication of thin-walled tubes from alloy 602 CA using shear assisted processing and extrusion

Thin-walled tube is usually produced seamlessly via an expensive multi-step process or via welding of thin sheets but at reduced performance. To overcome the current process and performance inefficiencies, advanced manufacturing methods need to be investigated. In this investigation, shear assisted processing and extrusion (ShAPE) was used to fabricate thin-walled Inconel 602 tube in a single-step. Tubes measuring 0.83 m length with a 12 mm outer diameter and 1 mm wall thickness were fabricated with an average surface roughness, Ra of 1.6 µm and Rz of 15 µm. Tensile testing of tubes in the as-fabricated condition showed strength increases of 4-35% over current offerings while maintaining or improving elongation. Electron microscopy analysis revealed the recrystallized microstructure with refined inter- and intra-granular carbides. Preliminary results obtained in this investigation shows the feasibility of producing thin-wall high temperature tube in single-step via ShAPE. This achievement marks a significant step towards manufacturing larger diameter nickel alloy tubes for the U.S. Department of Energy’s Waste Treatment and Immobilization Plant.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Fabrication of Ag-Fe{sub 3}O{sub 4}/Fe superhydrophobic surface on galvanic sheet for its application

Highlights: • Ag-Fe{sub 3}O{sub 4}/Fe superhydrophobic surface (SHS) was fabricated on galvanic sheet. • The SHS has water contact angle of 165° and sliding angle of 2°. • The SHS has excellent properties of anti-icing, self-cleaning and catalysis. • This is an easy and cheap method to fabricate SHS on the galvanic sheet. - Abstract: Durable Ag-Fe{sub 3}O{sub 4}/Fe superhydrophobic surface (SHS) with dendritic structures on the galvanic sheet was obtained by chemical etching, deposition and following annealing process. The promising SHS showed fine superhydrophobicity having the water contact angle of 165° and dynamic sliding angle of 2°. Experimental results showed that the obtained SHS sample has excellent properties of anti-corrosion, catalysis, anti-icing, rolling-off and self-cleaning. The conditions of etching, chemical immersion, and annealing to obtain SHS were investigated. Chemical stability and durability of SHS were investigated via storage in air for ten months. The SHS as a catalyst showed long-term stability, catalytic activity, and reusability, as compared to the substrate of the un-annealed surface. It is an effortless and cheap method to fabricate SHS on the galvanic sheet for industrial applications. The SHS has a potential utilization in a diverse range of bio-medicines, chemistry, microfluidics fields, and electronics.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2018

Size dependence of microstructure of AlSi10Mg alloy fabricated by selective laser melting

Highlights: • Plate-shaped samples with various widths were fabricated via selective laser melting. • The hardness of AlSi10Mg samples slightly decreased with decreasing sample width. • The alloy sample size had a slight effect on microstructure of the α-Al matrix. • Precipitation of Si phase in α-Al matrix was enhanced by reducing the sample size. • The softening by reducing sample size is likely due to their slower cooling rate. - Abstract: In order to investigate the size dependence of microstructure of the AlSi10Mg alloy fabricated by selective laser melting (SLM) combined with a powder bed technique, plate-shaped AlSi10Mg alloy samples with various widths (ranging from approximately 10 mm to 0.3 mm) were produced in this study. All the fabricated samples exhibited characteristic microstructural morphologies consisting of melt pools with columnar α-Al grains surrounded by fine eutectic Si particles, whereas their sample sizes had a relatively small effect on the texture and average grain size of the α-Al matrix. However, the formation of fine Si precipitates inside the columnar α-Al grains was observed more often for the smaller-sized samples, which could be a possible dominant contributor to the observed softening of the sample by reducing sample size. The obtained results were utilized for discussing the size dependence of the strength of the SLM-manufactured porous alloy samples.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Fabrication and properties of biodegradable ZnO nano-rods/porous Zn scaffolds

Highlights: • ZnO nano-rods/porous Zn scaffolds were fabricated successfully. • Compressive property of ZnO nano-rods/porous Zn scaffolds is not decrease obviously. • The ZnO nano-rods/porous Zn scaffolds have a good corrosion resistance in SBF. • The ZnO nano-rods/porous Zn scaffolds can efficiently induce Ca-P precipitation. • The ZnO nano-rods/porous Zn scaffolds have an excellent antibacterial activity. - Abstract: Biodegradable ZnO nano-rods/porous Zn scaffolds were successfully fabricated by treating the porous Zn scaffolds in NaCl solution at 80 °C. X-ray diffraction (XRD) analysis shows that the nano-rods in situ fabricated on the porous Zn scaffolds in NaCl solution are hexagonal ZnO phase. This result is also confirmed by the image of high resolution transmission electron microscope (HRTEM) and the analysis of X-ray photoelectron spectroscopy (XPS). Compressive tests suggest that the compressive mechanical properties of the ZnO nano-rods/porous zinc scaffolds do not decrease significantly compared with that of the porous Zn scaffolds without treating in NaCl solution. Immersion tests in simulated body fluid (SBF) show that the ZnO nano-rods/porous zinc scaffolds slightly gain in weight after 16 days of immersion. Moreover, these ZnO nano-rods/porous zinc scaffolds can efficiently induce Ca-P precipitation during immersion tests and show a good bioactivity. In addition, antibacterial tests imply that the ZnO nano-rods/porous zinc scaffolds have an excellent antibacterial ability against Escherichia coli and Staphylococcus aureus. However, the results of cytotoxicity tests of ZnO nano-rods/porous Zn scaffolds are not satisfactory.

77 NANOSCIENCE AND NANOTECHNOLOGY↗
DOE OSTI2015

Fabrication of one-dimensional alumina photonic crystals by anodization using a modified pulse-voltage method

Highlights: • The alumina multilayer structure with alternating high and low refractive index is fabricated. • This multilayer shows a strong photonic band gap (PBG) and vivid film colors. • The first PBG could be modulated easily by varying the duration time of constant high or low voltages. • Fabrication of the photonic crystal is obtained by directly electrochemical anodization. • The formation mechanism of multilayer is also discussed. - Abstract: The alumina nanolayer structure with alternating high and low porosities is conveniently fabricated by applying a modified pulse voltage waveform with constant high and low voltage. This structure shows the well-defined layer in a long-range structural periodicity leads to a strong photonic band gap (PBG) from visible to near infrared and brilliant film colors. Compared with the previous reported tuning method, this method is more simple and flexible in tuning the PBG of photonic crystals (PCs). The effect of duration time of high, low and 0 V voltages on PBG is discussed. The first PBG could be modulated easily from the visible to near infrared region by varying the duration time of constant high or low voltages. It is also found that the 0 V lasting for appropriate time is helpful to improve the quality of the PCs. The formation mechanism of multilayer is also discussed.

36 MATERIALS SCIENCE↗
DOE OSTI2018

The effect of Gd3+ ions on fabrication and luminescence properties of Nd3+-doped (Ca1-xGdx)F2+x transparent ceramics

Highlights: • Nd:(Ca{sub 1-x}Gd{sub x})F{sub 2+x} transparent ceramics were fabricated by hot-pressing method. • Concentration effect of Gd{sup 3+} ion on the optical properties are discussed. • The emission properties have been greatly enhanced by codoping with Gd{sup 3+}ions. • The fluorescence parameters were compared to other Nd{sup 3+}-doped optical materials. - Abstract: Nd:(Ca{sub 1-x}Gd{sub x})F{sub 2+x} (x = 0.01–0.1) transparent ceramics were fabricated by hot-pressing the co-precipitated synthetic nanopowders in vacuum. The as-fabricated Nd:(Ca{sub 1-x}Gd{sub x})F{sub 2+x} transparent ceramics exhibit nearly pore-free and uniform microstructure, the in-line transmittance of all samples is beyond 86% at 1064 nm. The effect of Gd{sup 3+} ions on the transparency and grain size of Nd:(Ca{sub 1-x}Gd{sub x})F{sub 2+x} transparent ceramics has been demonstrated. The dependence of emission intensity and lifetime on Gd{sup 3+} concentration for Nd:(Ca{sub 1-x}Gd{sub x})F{sub 2+x} transparent ceramics is investigated and discussed. The introducing of Gd{sup 3+} is found to increase emission intensity and lifetime dramatically. The fitting results of fluorescence decay curves show the lifetime of 1 at.% Nd:(Ca{sub 0.9}Gd{sub 0.1})F{sub 2.1} transparent ceramic is to be 373.80 μs which is greatly larger than that of 1 at.% Nd:CaF{sub 2} transparent ceramic. The spectroscopic parameters of Nd:(Ca{sub 1-x}Gd{sub x})F{sub 2+x} transparent ceramics and other Nd{sup 3+}-doped optical materials have been compared and discussed.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2018

The Performance of CH3NH3PbI3 - Nanoparticles based – Perovskite Solar Cells Fabricated by Facile Powder press Technique

Highlights: • Perovskite nanoparticles (PNs) were prepared using simple solid-state technique. • Perovskite layer has been deposited by facile powder press technique - a solution cum vacuum-free. • Fabricated device structure: FTO/c-TiO{sub 2}/mp-TiO{sub 2}/Perovskite/CuI/Cr/Pt-coated FTO. • 1:3 M ratio of PbI{sub 2} in MAI resulted in achieving a PCE of 3.90%. • From the stability test, it is inferred that deterioration in ‘η’ and ‘V{sub OC}’ was by 27.87% and 29.23% respectively. - Abstract: Here, we have introduced a facile solid-state route assisted method to prepare CH{sub 3}NH{sub 3}PbI{sub 3} perovskite nanoparticles (PNs) and together with a facile - powder press technique, for the deposition of prepared PNs - a solution cum vacuum-free route. The perovskite layer was prepared using different lead iodide (PbI{sub 2}) precursor molar concentrations (0.5, 1, 1.5, 2 mmol) and the PbI{sub 2} concentration was found to have a significant impact on the structural, optical, morphological and electrical properties. The sample prepared using molar ratio PbI{sub 2}: MAI at 1:3 shows the optimal bandgap value (∼1.51 eV), broader band edge peak at 755 nm and found have good optical property for photovoltaic (PV) applications. The J–V performance of the fabricated perovskite device with FTO/c-TiO{sub 2}/mp-TiO{sub 2}/Perovskite/CuI/ Cr/Pt-coated FTO counter electrode has been studied. The device fabricated using the concentration at PbI{sub 2}:MAI 1:3 achieved a PCE of 3.9% and resulted in better long-term stability with deterioration in η and V{sub OC} by 27.87% and 29.23% after 15 days.

14 SOLAR ENERGY↗
DOE OSTI2018

The fabrication of nanoscale Bi 2 Te 3 /Sb 2 Te 3 multilayer thin film-based thermoelectric power chips

In this work, we report our method of fabricating nanoscale multilayered Bi 2 Te 3 /Sb 2 Te 3 thin film-based integrated thermoelectric devices, and detail the voltage and power produced by the device. The multilayered Bi 2 Te 3 /Sb 2 Te 3 thin film was grown via e-beam evaporation; it had 20 alternating Bi 2 Te 3 - and Sb 2 Te 3 -layers, each layer being 1.5 nm thick. We characterized the film using high-resolution transmission electron microscopy (HRTEM), revealing its excellent cross-sectional structure without any obvious interface defects. The Bi 2 Te 3 /Sb 2 Te 3 multilayer films were investigated by synchrotron x-ray scattering. An integrated device including 128×256 thermoelectric elements was fabricated from the multilayered film. An open-circuit voltage of 51 mV and a maximum power of 21 nW were produced from this 30 nm-thick Bi 2 Te 3 /Sb 2 Te 3 multilayer TE device. We found that the nanoscale multilayer structure significantly affects the voltage and power produced. Lastly, the fabrication of the integrated thermoelectric devices is compatible to that of generating standard integrated circuits (ICs), and is scalable for producing higher voltage and power, or achieving solid-state cooling for on-chip applications.

36 MATERIALS SCIENCE↗