Engineering Papers⌕ Search

SEARCH · Engineering Papers

Results for “Early Test”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 559 records · Page 31
All sourcesNASA NTRSDOE OSTI
NASA NTRSDate not supplied

Test and Evaluation of the Next Generation Blower for FBCO2 Scrubber

The four-bed carbon dioxide (FBCO2) scrubber was deployed on the ISS in late 2021 as a technology demonstration. The system was launched with a Honeywell blower that, while performing well, is no longer supported by the manufacturer with no available spares. Thus, NASA contracted with Calnetix Technologies to develop a next-generation, magnetic-bearing blower to meet FBCO2 demands and deliver the flowrates required for effective CO2 scrubbing. The first flight blower assembly was tested by Marshall Space Flight Center (MSFC) in the summer of 2022 and installed in FBCO2 in February 2023. This paper presents the blower performance ground testing results, with details on the test plan and test setup provided. The performance data is used not only to qualify the blower for use in F BCO2, but also to create a model for use in predictions of on-orbit performance based on available telemetry data. The paper concludes with discussions on test limitations and early FBCO2 performance data with the new blower installed.

Kaitlin Oliver-Butler↗
NASA NTRSDate not supplied

Summary of Technical Interchange Meetings (TIMs) Designed to Enable Earth Independent Medical Operations (EIMO)

The Exploration Medical Capability Element (ExMC) in NASA’s Human Research Program hosted a series of TIMs in 2023-2024 designed to stimulate discussion around specific topics with the goal of enabling EIMO. In context of the thematic constituent elements of EIMO, namely pre-mission planning, acute/emergent/prolonged medical decision making, supply/resource management and task load management, subject matter experts from industry, academia and government (NASA and other Agencies) provided valuable and actionable guidance and recommendations. Earth-based medical experts will remain indispensable for pre-mission planning, however, management of acute/emergent medical contingencies will require a gradual transition of medical care and decision making from terrestrial to space-based assets to enable support of astronaut health and performance and reduce overall mission risk. Key to achieving these enhancements is providing an integrated data system platform capable of utilizing multiple data streams in concert with a variety of on-board databases and passive monitoring of video and wearable sensors to enable a multi-modal, agentic AI-based clinical decision support system (CDSS) to support crew medical officer (CMO) medical decision-making. The EIMO series of TIMs (I-V) have proven to be instructive and portend a significant paradigm shift will be necessary to maintain crew health and performance on exploration class missions. Importantly, since the expected paradigm shift will be significantly different from the methods of operation that have been employed for the majority of missions from the inception of human spaceflight to date, any proposed methods must be deployed in the setting of ongoing operations early and be “tested, reviewed and practiced” while reliable back-up is available to facilitate an Enterprise-wide level of comfort and acceptance. Serious constraints on data transmission coupled with a large and expanding universe of on-board medical informatics data streams will necessitate implementation of a CDSS to supplant the current reliance on support provided by ground-based SMEs. Establishment of trust in the system by CMO/crew and the ground-based medical support team will be essential. Co-development of a CDSS with industry partners will assure that state of the art tools can be employed, and industry efficiencies can be leveraged. Training regimens, materials and tools must evolve to be responsive (just-in-time training) and facilitate autonomous execution of procedures. Proficiency metrics should be established and be based on validated competencies or milestones as opposed to a prescribed number of training hours. Training should be prioritized for broad, translatable skills that have universal application across a variety of medical conditions. Repetition was deemed to be the key to achieving proficiency and emphasis should lie in procedural training which is known to extinguish more rapidly than diagnostic skills. Advanced tools, e.g., extended reality, can provide more realistic and effective training. Use of advanced probabilistic risk assessment tools will be essential to optimize the medical system capability while carefully balancing risk relative to mass/power/volume limitations. Importance of factoring use-life of medical supplies and maintaining awareness of redundancy and opportunity to re-purpose under off nominal situations was emphasized. Consideration of adopting optimized performance standards vs. “good-enough” performance thresholds is warranted. The use of legacy systems as opposed to creating new systems may be preferable. Managing task load and associated cognitive load will be essential to maintain operational safety and behavioral health. ExMC aspires to create a shared EIMO paradigm and strategic vision for advancing medical system design through novel technologies, training, protocols, and support capabilities, built upon the spirit of successful strategies and innovations over the past six decades of space medicine operations.

Jay Lemery↗
DOE OSTI2014

CEBAF Upgrade: Cryomodule Performance And Lessons Learned

The Thomas Jefferson National Accelerator Facility is currently engaged in the 12 GeV Upgrade Project. The goal of the 12 GeV Upgrade is a doubling of the available beam energy of the Continuous Electron Beam Accelerator Facility (CEBAF) from 6 GeV to 12 GeV. This increase in beam energy will be due in large part to the addition of ten C100 cryomodules plus associated new RF in the CEBAF linacs. The C100 cryomodules are designed to deliver 100 MeV per installed cryomodule. Each C100 cryomodule is built around a string of eight seven-cell, electro-polished, superconducting RF cavities. While an average performance of 100MV per cryomodule is needed to achieve the overall 12 GeV beam energy goal, the actual performance goal for the cryomodules is an average energy gain of 108 MV to provide operational headroom. Cryomodule production started in December 2010. All ten of the C100 cryomodules are installed in the linac tunnels and are on schedule to complete commissioning by September 2013. Performance during Commissioning has ranged from 104 MV to 118 MV. In May, 2012 a test of an early C100 achieved 108 MV with full beam loading. This paper will discuss the performance of the C100 cryomodules along with operational challenges and lessons learned for future designs.

43 PARTICLE ACCELERATORS↗
DOE OSTI2015

Extending the Range of a BEV - Early Progress

The 2015 BEV Kia Soul is available with either a Positive Temperature Coefficient (PTC) heater only or an air-source R134a heat pump with PTC heater combination. Hanon, HATCI, and NREL are jointly, with financial support from the DoE, working towards extending the driving range of the heat pump vehicle. This presentation will focus on the early findings of the project, including test data of the baseline vehicle, early data from a modified vehicle, and range extension goals of the project.

Meyer, John↗
DOE OSTI2022

Accelerated Materials Deployment in Advanced Nuclear Power Plants

The purpose of this report is to begin the development of a maximally efficient process for licensing and deploying new materials in Advanced Non-Light-Water Reactors (ANLWRs). Some new materials that are to be used in some new plants are seen as possibly introducing risks, because our understanding of those new materials’ behavior in the conditions generated by some novel plant designs is less complete than our understanding of the behavior of materials with long use histories in existing designs. In these cases, an approved code/standard or a code case to support the use of these materials in the novel design’s safety case may not exist for the regulator to utilize as part of the licensing determination. This circumstance creates the potential for an extremely long licensing process for new designs using new materials. The present strategy is to show how to manage these risks proactively, in such a way as to permit licensing decisions to be made in a timely manner, based on this risk management process. The present report outlines the gaps in the current codes to support deployment and use of novel materials and begins the development of the necessary risk management framework that is focused on the subject materials issues; it is based on risk-informed in-service surveillance practices, carried out in such a way as to compensate for current limitations in our state of knowledge. This development will enable licensing and deployment of the subject materials, conditional on the proactive surveillance process to be established. While this report is occasioned by limitations in our knowledge of certain materials issues that may arise in advanced designs, in-service surveillance is always done in order to compensate for a lack of knowledge: if we knew that components were not already failed and not trending toward failure, we would not perform surveillance, even in current-generation plants (except that prescriptive requirements would force us to do so). What is different about the surveillance program discussed here is that the issues are newer and the relevant experience base is less complete, so the surveillance presently contemplated may need to measure new things and/or measure them more often than has been traditional for surveillance coupons. The present report is devoted to the risk management framework and applies American Society of Mechanical Engineers Boiler and Pressure Vessel Code Section XI, Division [1] to establish the structure of a protocol for carrying out the necessary surveillance. These documents are generic: they do not tell us how often to surveille, or what to surveille, or what to measure, but rather how to determine those things, given certain technical inputs. The Regulatory Development R&D Program [2] is currently developing the companion supporting technical basis for the materials surveillance technology that, when completed and validated, can be used by owner/operator and NRC to implement a materials degradation management program for ANLWRs. This report also outlines salient points of discussion, positive potential outcomes, and potential concerns from industry and the USNRC. These aspects of the report intend to inform future work to develop a proposed technical process for adoption by the industry and endorsement by the USNRC to allow developers to propose a risk informed and conservative approach for the use of materials where operating experience/data and codes and standards may not exist for use of a novel material in an operating reactor environment. Additionally, such a technology could be leveraged to potentially reduce part of the upfront materials data requirements from ongoing long-term materials testing so that early action on license application could be undertaken by NRC, in parallel with the continuation of long-term data collection. This could accelerate the schedule for a first-of-a-kind ANLWR deployment or a nth-of-a-kind new materials insertion for established ANLWR designs.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2019

Integrated Waste Treatment Unit Plan for Vessel and Canister Decontamination - 19283

The Integrated Waste Treatment Unit (IWTU) was designed to use a proprietary fluidized-bed steam reforming process to treat 3,400,000 L (898,184 gal) of radioactive sodium bearing waste (SBW). IWTU is currently in commissioning and startup phase prior to future processing of SBW. The current simulant SBW is introduced into the denitration mineralization reformer and transformed into a dry, granular product that is filtered and eventually transferred into a product canister. The intention of the facility is to process the SBW and store the product canisters in vaults to await shipping to a depository at a later date. The IWTU is a part of the Idaho Cleanup Project Core, located at the INL Site and operated by Fluor Idaho, LLC. During early operation and testing of the facility, it was observed that the original process equipment decontamination system did not possess the capability to recover from plant shutdowns that result from upset conditions or maintenance outages; thus, a need for a redesigned decontamination system was identified. This paper discusses current decontamination methods and their capabilities and areas where these methods fall short of decontaminating process equipment and product canisters. This paper discusses the design and purpose of the decontamination methods being tested and developed for implementation into the IWTU. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
NASA NTRSDate not supplied

Alternating Between Software Models and Real Hardware in the System Integration Lab for theIncremental Development of the Space Launch System Program Avionics

The MSFC System Integration Lab (SIL) supports avionics development of NASA’s Space Launch System—a new U.S. heavy-lift launch vehicle for NASA’s next generation of human space exploration beyond low-Earth orbit. The SIL facility allows for the incremental development of system components by either hosting real hardware in the loop and/or software models of those components. Through this functionality test teams are able to evaluate overall system performance as components are designed, built and modified. Early hardware/software integration and testing reduces risks and saves overall cost and schedule throughout a program/project life cycle. By performing early hardware/software integration, potential architecture and interface-related problems can be identified, and thus reduce associated risk as early in the design cycle as possible when problems are the least expensive to resolve while also improving the design and requirements. This presentation will illustrate the power of employing a hardware in the loop simulation system for the development of novel spacecraft avionics.

Space Launch System↗
DOE OSTI2016

Multifunctional cement for geothermal wells

This report compiles the work of BNL in support of Thermal Shock Resistant Cement evaluations (TSRC) by Schlumberger. BNL has worked on the formulation of thermal-shock resistant cement since 2011. All the materials on the blend including publications and presentations are in public domain and were sent to Schlumberger for review prior the beginning of the evaluations. Initial efforts focused on achieving long and controlled thickening time of TSRC at 85°C in thickening time tests in a pressurized consistometer. Since the results of BNL set control were not reproduced by Schlumberger technical feedback on Schlumberger testing was among the main efforts of the BNL team in the beginning of the collaboration. When it became clear that the main reason of results deviation was the difference in the mode of retarder addition (dry-blended at BNL and pre-dissolved at Schlumberger) the efforts shifted to the possible decrease in the cost of the formulation by changing concentrations and nature of the alkali activator as well as evaluating performance of more economical formulations with calcium-aluminate cement, Secar #51, Secar #71 and Ciment Fondu, suggested by Schlumberger based on communications with Kerneos (supplier of calcium aluminate cements). Another piece of information obtained by Schlumberger from Kerneos that prompted evaluations of different calcium-aluminate cements in the composition of TSRC was the fact that originally used Secar#80 contains some performance-improving additives that may interfere with the set control and rheological properties of the slurries. In summary, the report contains the following information: 1. Review of the setting behavior of TSRC slurries prepared by dry-blending TA powder or pre dissolving it in mix water in calorimetric tests at 85°C; 2. Results of evaluation of different alkali activators for improved compressive strength development and cost reduction; 3. Results of evaluation of Secar #51, 71 and cement Fondu as an alternative to Secar #80 in TSRC formulation – thermal shock tests and phases’ analyses of set cement; 4. A brief discussion of early-compressive-strength-development test conditions appropriate for geothermal wells.

15 GEOTHERMAL ENERGY↗
DOE OSTI2018

Multifunctional Cement for Geothermal Wells

This report compiles the work of BNL in support of Thermal Shock Resistant Cement evaluations (TSRC) by Schlumberger. BNL has worked on the formulation of thermal-shock resistant cement since 2011. All the materials on the blend including publications and presentations are in public domain and were sent to Schlumberger for review prior the beginning of the evaluations. Initial efforts focused on achieving long and controlled thickening time of TSRC at 85°C in thickening time tests in a pressurized consistometer. Since the results of BNL set control were not reproduced by Schlumberger technical feedback on Schlumberger testing was among the main efforts of the BNL team in the beginning of the collaboration. When it became clear that the main reason of results deviation was the difference in the mode of retarder addition (dry-blended at BNL and pre-dissolved at Schlumberger) the efforts shifted to the possible decrease in the cost of the formulation by changing concentrations and nature of the alkali activator as well as evaluating performance of more economical formulations with calcium-aluminate cement, Secar #51, Secar #71 and Ciment Fondu, suggested by Schlumberger based on communications with Kerneos (supplier of calcium aluminate cements). Another piece of information obtained by Schlumberger from Kerneos that prompted evaluations of different calcium-aluminate cements in the composition of TSRC was the fact that originally used Secar#80 contains some performance-improving additives that may interfere with the set control and rheological properties of the slurries. In summary, the report contains the following information: 1. Review of the setting behavior of TSRC slurries prepared by dry-blending TA powder or pre dissolving it in mix water in calorimetric tests at 85°C; 2. Results of evaluation of different alkali activators for improved compressive strength development and cost reduction; 3. Results of evaluation of Secar #51, 71 and cement Fondu as an alternative to Secar #80 in TSRC formulation – thermal shock tests and phases’ analyses of set cement; 4. A brief discussion of early-compressive-strength-development test conditions appropriate for geothermal wells.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Operational Planning Strategy for a Sequim Bay Underwater UXO Test Site (SBU2)

The Department of Defense (DoD) has identified more than 400 underwater sites that are potentially contaminated with munitions. Most areas are in shallow water (0-35 m) where the munitions pose a threat to human health and the environment. The Strategic Environmental Research and Development Program (SERDP) and Environmental Security Technology Certification Program (ESTCP) held a workshop in 2018 to establish the requirements, framework, protocols, responsibilities, and time lines for development of a series of underwater UXO Standardized Demonstration sites (“test beds”) for the purpose of testing the efficacy of sensors, equipment, and technologies to detect UXO. The workshop recommended a phased approach to building test beds to capitalize on: 1) incorporation of lessons learned from existing DoD funded projects, 2) leveraging existing underwater test bed environments funded by other programs, and 3) supporting recursive learning from early phases of the test bed development (i.e. efficiently optimizing through a scaling-up approach). This strategy document provides the framework to establish a working operational plan for the Sequim Bay Underwater UXO (SBU2) Test Bed (Phase II). Details of the plan are dependent on earlier phases of the effort as shown in Figure 1. Results from Phase I are being evaluated, and when complete, will inform the next iteration of this plan. As such, it should be considered a living document that will be informed by the lessons learned and updated as new information becomes known and requirements are refined. This approach will allow SBU2 to evolve to meet the needs of the remediation community.

45 MILITARY TECHNOLOGY, WEAPONRY, AND NATIONAL DEF↗
NASA NTRS2002

Solar Sail Loads, Dynamics, and Membrane Studies

While a number of solar sail missions have been proposed recently, these missions have not been selected for flight validation. Although the reasons for non-selection are varied, principal among them is the lack of subsystem integration and ground testing. This paper presents some early results from a large-scale ground testing program for integrated solar sail systems. In this series of tests, a 10 meter solar sail tested is subjected to dynamic excitation both in ambient atmospheric and vacuum conditions. Laser vibrometry is used to determine resonant frequencies and deformation shapes. The results include some low-order sail modes which only can be seen in vacuum, pointing to the necessity of testing in that environment.

Slade, K. N.↗
DOE OSTI2017

Validation of early image acquisitions following Tc-99 m sestamibi injection using a semiconductors camera of cadmium-zinc-telluride

Background: Cadmium-zinc-telluride (CZT) cameras allow to decrease significantly the acquisition time of myocardial perfusion imaging (MPI), but the duration of the examination is still long. Therefore, this study was performed to test the feasibility of early imaging following injection of Tc-99 m sestamibi using a CZT camera. Methods: Seventy patients underwent both an early and a delayed image acquisition after exercise stress test (n = 30), dipyridamole stress test (n = 20), and at rest (n = 20). After injection of Tc-99 m sestamibi, the early image acquisition started on average within 5 minutes for the exercise and rest groups, and 3 minutes 30 seconds for the dipyridamole group. Two independent observers evaluated image quality and extracardiac uptake on four-point scales. The difference between early and later images for each patient was scored on a five-point scale. Results: The image quality and extracardiac uptake of early and delayed image acquisitions were not different for the three groups (P > .05). There was no significant difference between early and delayed image acquisitions in the exercise, dipyridamole, and rest groups, respectively, in 63%, 40%, and 80% of cases. In the exercise group and rest group, a defect was only present in early MPI, respectively, in 13% and 20% of cases. A defect was only present in delayed images in 10% of cases in the exercise group and in 45% of cases in the dipyridamole group. Conclusions: There was no difference between early and later image acquisitions in terms of quality. This protocol reduces the length of the procedure for the patient. Beginning with early image acquisitions may help to overcome the artifacts that are observed at the delayed time.

62 RADIOLOGY AND NUCLEAR MEDICINE↗
NASA NTRS1996

Early Results from Solar Dynamic Space Power System Testing

A government/industry team designed, built and tested a 2-kWe solar dynamic space power system in a large thermal vacuum facility with a simulated Sun at the NASA Lewis Research Center. The Lewis facility provides an accurate simulation of temperatures, high vacuum and solar flux as encountered in low-Earth orbit. The solar dynamic system includes a Brayton power conversion unit integrated with a solar receiver which is designed to store energy for continuous power operation during the eclipse phase of the orbit. This paper reviews the goals and status of the Solar Dynamic Ground Test Demonstration project and describes the initial testing, including both operational and performance data. System testing to date has accumulated over 365 hours of power operation (ranging from 400 watts to 2.0-W(sub e)), including 187 simulated orbits, 16 ambient starts and 2 hot restarts. Data are shown for an orbital startup, transient and steady-state orbital operation and shutdown. System testing with varying insolation levels and operating speeds is discussed. The solar dynamic ground test demonstration is providing the experience and confidence toward a successful flight demonstration of the solar dynamic technologies on the Space Station Mir in 1997.

Shaltens, Richard K.↗
NASA NTRS2012

Implementing the Mars Science Laboratory Terminal Descent Sensor Field Test Campaign

Overall, the MSL TDS Field Test campaign was very successful. TDS was shown to perform extremely well over the required operational envelope. Early BB TDS field tests uncovered a number of issues, but none that invalidated the TDS design or implementation. EM TDS tests uncovered minor things of interest, but nothing of concern. Value of testing hardware in the field was demonstrated and significantly contributed to the overall TDS V&V effort. Over the 5-plus year field test campaign, numerous lessons were learned that will inform future field test efforts.

Terminal Descent Sensor↗
NASA NTRS2014

Resource Prospector Propulsion Cold Flow Test

For the past year, NASA Marshall Space Flight Center and Johnson Space Center have been working on a government version of a lunar lander design for the Resource Prospector Mission. A propulsion cold flow test system, representing an early flight design of the propulsion system, has been fabricated. The primary objective of the cold flow test is to simulate the Resource Prospector propulsion system operation through water flow testing and obtain data for anchoring analytical models. This effort will also provide an opportunity to develop a propulsion system mockup to examine hardware integration to a flight structure. This paper will report the work progress of the propulsion cold flow test system development and test preparation. At the time this paper is written, the initial waterhammer testing is underway. The initial assessment of the test data suggests that the results are as expected and have a similar trend with the pretest prediction. The test results will be reported in a future conference.

Williams, Hunter↗
NASA NTRS2017

NASA's Space Launch System Takes Shape

Significant hardware and software for NASA's Space Launch System (SLS) began rolling off assembly lines in 2016, setting the stage for critical testing in 2017 and the launch of new capability for deep-space human exploration. (Figure 1) At NASA's Michoud Assembly Facility (MAF) near New Orleans, LA, full-scale test articles are being joined by flight hardware. Structural test stands are nearing completion at NASA's Marshall Space Flight Center (MSFC), Huntsville, AL. An SLS booster solid rocket motor underwent test firing, while flight motor segments were cast. An RS-25 and Engine Control Unit (ECU) for early SLS flights were tested at NASA's Stennis Space Center (SSC). The upper stage for the first flight was completed, and NASA completed Preliminary Design Review (PDR) for a new, powerful upper stage. The pace of production and testing is expected to increase in 2017. This paper will discuss the technical and programmatic highlights and challenges of 2016 and look ahead to plans for 2017.

Askins, Bruce R.↗
DOE OSTI2025

Isotropy of Hubble Expansion in the Early and Late Universe

We test the isotropy of Hubble expansion by combining several probes for the first time, constructing full-sky maps of expansion rate variation using Type Ia supernovae, fundamental plane galaxies, and cosmic microwave background (CMB) temperature fluctuations. We find no hint of anisotropy or correlation between early- and late-Universe expansion across all systematic models. The 99% confidence upper limits on expansion rate anisotropy are 0.39% for low-redshift supernovae, 0.95% for high-redshift CMB, and 0.37% when combined at a 60-degree smoothing scale. A significant anomaly in the fundamental plane residual map may reflect systematics in the current dark energy spectroscopic instrument dataset, as evidenced by the absence of cross-correlation with other tracers and its correlation with spatial density variations.

Zhou, Alan Junzhe [Chicago U.; Chicago U., KICP] (↗
DOE OSTI2022

Long-term impact of light- and elevated temperature-induced degradation on photovoltaic arrays

Low levelized cost of electricity (LCOE) has been identified as critical for widespread adoption of photovoltaics (PV) without subsidies. Maintaining decades-long high-energy production is often an under-recognized opportunity in meeting cost goals because component lifetimes are not fully quantified at the time of manufacture. Whereas certain standardized tests minimize risk of early failure, there is little guidance to quantitatively predict degradation (or lack thereof) over decades, based on accelerated tests. In this article, we move toward bridging the understanding between indoor accelerated tests and outdoor performance data, with the goal of predicting energy yield with enough accuracy to inform financial decisions. Light- and elevated temperature-induced degradation (LETID) in p-type Si modules is analyzed in terms of impact on long-term module performance and thus LCOE. A method to predict the progression of LETID, using fixed kinetic constants and a numerical solution to the basic reaction rate equations, is detailed. Predictions are compared against both published data and that new to this study. These data include both indoor accelerated tests and fielded modules. We use the results in financial models to derive LCOE of modules in different climates with varying amounts of LETID, including uncertainty. Cost models based on the predictions indicate that LETID has a significant and climate-dependent impact on LCOE. Finally, we show that - even given the uncertainties identified in the study - these financial calculations can provide useful guidance to quantify risk based on accelerated test results. The analysis serves as an example of developing a predictive approach to PV reliability using physics of failure.

14 SOLAR ENERGY↗