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DOE OSTI2013

Development of a Performance and Processing Property Acceptance Region for Cementitious Low-Level Waste Forms at Savannah River Site - 13174

The Saltstone Production and Disposal Facilities (SPF and SDF) at the Savannah River Site (SRS) have been treating decontaminated salt solution, a low-level aqueous waste stream (LLW) since facility commissioning in 1990. In 2012, the Saltstone Facilities implemented a new Performance Assessment (PA) that incorporates an alternate design for the disposal facility to ensure that the performance objectives of DOE Order 435.1 and the National Defense Authorization Act (NDAA) of Fiscal Year 2005 Section 3116 are met. The PA performs long term modeling of the waste form, disposal facility, and disposal site hydrogeology to determine the transport history of radionuclides disposed in the LLW. Saltstone has been successfully used to dispose of LLW in a grout waste form for 15 years. Numerous waste form property assumptions directly impact the fate and transport modeling performed in the PA. The extent of process variability and consequence on performance properties are critical to meeting the assumptions of the PA. The SPF has ensured performance property acceptability by way of implementing control strategies that ensure the process operates within the analyzed limits of variability, but efforts continue to improve the understanding of facility performance in relation to the PA analysis. A similar understanding of the impact of variability on processing parameters is important from the standpoint of the operability of the production facility. The fresh grout slurry properties (particularly slurry rheology and the rate of hydration and structure formation) of the waste form directly impact the pressure and flow rates that can be reliably processed. It is thus equally important to quantify the impact of variability on processing parameters to ensure that the design basis assumptions for the production facility are maintained. Savannah River Remediation (SRR) has been pursuing a process that will ultimately establish a property acceptance region (PAR) to incorporate elements important to both processability and long-term performance properties. This process involves characterization of both emplaced product samples from the disposal facility and laboratory-simulated samples to demonstrate the effectiveness of the lab simulation. With that basis confirmed, a comprehensive variability study using non-radioactive simulants will define the acceptable PAR, or 'operating window' for Saltstone production and disposal. This same process will be used in the future to evaluate new waste streams for disposal or changes to the existing process flowsheet. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

DOE OSTI2013

Blue Ribbon Commission, Yucca Mountain Closure, Court Actions - Future of Decommissioned Reactors, Operating Reactors and Nuclear Power - 13249

Issues related to back-end of the nuclear fuel cycle continue to be difficult for the commercial nuclear power industry and for the decision makers at the national and international level. In the US, the 1982 NWPA required DOE to develop geological repositories for SNF and HLW but in spite of extensive site characterization efforts and over ten billion dollars spent, a repository opening is nowhere in sight. There has been constant litigation against the DOE by the nuclear utilities for breach of the 'standard contract' they signed with the DOE under the NWPA. The SNF inventory continues to rise both in the US and globally and the nuclear industry has turned to dry storage facilities at reactor locations. In US, the Blue Ribbon Commission on America's Nuclear Future issued its report in January 2012 and among other items, it recommends a new, consent-based approach to siting of facilities, prompt efforts to develop one or more geologic disposal facilities, and prompt efforts to develop one or more consolidated storage facilities. In addition, the March 2011 Fukushima Daiichi accident had a severe impact on the future growth of nuclear power. The nuclear industry is focusing on mitigation strategies for beyond design basis events and in the US, the industry is in the process of implementing the recommendations from NRC's Near Term Task Force. (authors)

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

DOE OSTI2013

Transuranic Waste Processing Center (TWPC) Legacy Tank RH-TRU Sludge Processing and Compliance Strategy - 13255

The U.S. Department of Energy (DOE) needs to safely and efficiently treat its 'legacy' transuranic (TRU) waste and mixed low-level waste (LLW) from past research and defense activities at the Oak Ridge National Laboratory (ORNL) so that the waste is prepared for safe and secure disposal. The TWPC operates an Environmental Management (EM) waste processing facility on the Oak Ridge Reservation (ORR). The TWPC is classified as a Hazard Category 2, non-reactor nuclear facility. This facility receives, treats, and packages low-level waste and TRU waste stored at various facilities on the ORR for eventual off-site disposal at various DOE sites and commercial facilities. The Remote Handled TRU Waste Sludge held in the Melton Valley Storage Tanks (MVSTs) was produced as a result of the collection, treatment, and storage of liquid radioactive waste originating from the ORNL radiochemical processing and radioisotope production programs. The MVSTs contain most of the associated waste from the Gunite and Associated Tanks (GAAT) in the ORNL's Tank Farms in Bethel Valley and the sludge (SL) and associated waste from the Old Hydro-fracture Facility tanks and other Federal Facility Agreement (FFA) tanks. The SL Processing Facility Build-outs (SL-PFB) Project is integral to the EM cleanup mission at ORNL and is being accelerated by DOE to meet updated regulatory commitments in the Site Treatment Plan. To meet these commitments a Baseline (BL) Change Proposal (BCP) is being submitted to provide continued spending authority as the project re-initiation extends across fiscal year 2012 (FY2012) into fiscal year 2013. Future waste from the ORNL Building 3019 U-233 Disposition project, in the form of U-233 dissolved in nitric acid and water, down-blended with depleted uranyl nitrate solution is also expected to be transferred to the 7856 MVST Annex Facility (formally the Capacity Increase Project (CIP) Tanks) for co-processing with the SL. The SL-PFB project will construct and install the necessary integrated systems to process the accumulated MVST Facilities SL inventory at the TWPC thus enabling safe and effective disposal of the waste. This BCP does not include work to support current MVST Facility Surveillance and Maintenance programs or the ORNL Building 3019 U-233 Disposition project, since they are not currently part of the TWPC prime contract. The purpose of the environmental compliance strategy is to identify the environmental permits and other required regulatory documents necessary for the construction and operation of the SL- PFB at the TWPC, Oak Ridge, TN. The permits and other regulatory documents identified are necessary to comply with the environmental laws and regulations of DOE Orders, and other requirements documented in the SL-PFB, Safety Design Strategy (SDS), SL-A-AD-002, R0 draft, and the Systems, Function and Requirements Document (SFRD), SL-X-AD-002, R1 draft. This compliance strategy is considered a 'living strategy' and it is anticipated that it will be revised as design progresses and more detail is known. The design basis on which this environmental permitting and compliance strategy is based is the Wastren Advantage, Inc., (WAI), TWPC, SL-PFB (WAI-BL-B.01.06) baseline. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

DOE OSTI2013

Corrosion Control during Closure Activities at the Savannah River Site - 13514

Liquid radioactive wastes from the Savannah River Site (SRS) separation process are stored in large underground carbon steel tanks. Until the waste is removed from storage, transferred, and processed, the materials and structures of the tanks must maintain a confinement function by providing a barrier to the environment and by maintaining acceptable structural stability during normal service and design basis events (e.g., earthquake conditions). A corrosion control program is in place to ensure that degradation of the steel does not impact the structural and leak integrity functions of these waste tanks. The SRS is currently retrieving waste from older waste tanks and processing the waste through the vitrification for long term stabilization. The retrieval processes prepare the tanks for ultimate closure (i.e., grouting) by removing sludge by mechanical and/or sluicing methods, dissolving salt cake by adding water, and chemical cleaning of the residual sludge with oxalic acid. Each of these retrieval methods will result in waste chemistry that does not meet the requirements of the current corrosion control program. Given the short-term exposure and limited remaining service life for the tanks in which retrievals are being performed, an assessment of the need for corrosion controls in these tanks was performed. The assessment reviewed the corrosion rates in the more aggressive environments and the postulated loads on the structure during the closure activities. The assessment concluded that the current corrosion control program may be suspended for a short period of time while final retrieval of the waste is performed. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

DOE OSTI2016

Progress of GE development of accident tolerant fuel FeCrAl cladding

The Accident Tolerant Fuel (ATF) concept proposed by General Electric (GE) utilizes a FeCrAl alloy and current uranium dioxide (UO{sub 2}) fuel pellets, resulting in a fuel assembly that leverages the performance of existing LWR fuel assembly designs and infrastructure with improved accident tolerance. The focus of this paper is to report on the maturity of the concept and the overall feasibility on the use of ferritic FeCrAl alloys as cladding for nuclear fuel in commercial light water reactors. The following aspects are reviewed: mechanical properties, corrosion performance, stress corrosion cracking, fabrication assessments and performance evaluation. The results show that FeCrAl alloy clad fuel rods (with UO{sub 2} fuel) have reasonably demonstrated capabilities to meet or exceed current fuel design technical requirements while providing increased safety benefit during design basis events and severe accident conditions. Initial characterization of the materials, in particular APMT (the current leading FeCrAl alloy candidate whose composition is Fe + 22Cr + 5Al + 3Mo) indicates excellent operational and accident condition performance in both PWR and BWR environments. Challenges on the neutron economy and tritium release have a reasonable path to mitigation. The fabrication processes for the FeCrAl/UO{sub 2} system appears to be very similar to current LWR fuel fabrication processes (pilgering/extruding, heat treatments, welding, NDE techniques, etc.) which are mature and well understood. No issues are anticipated complying with current nuclear industry quality and performance standards.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

DOE OSTI2016

Development of surface modified Zr cladding by coating technology for ATF

It is expected that the accident tolerance fuels (ATF) will provide an enhanced fuel performance of active cooling in the reactor core for a longer time period during design-basis events as well as maintain or improve the fuel performance during normal operations and operational transients. Thus, various ATF cladding concepts have being suggested and developed in many countries. Among them, the coated cladding concept is studied in this work after the considerations of various performances in both the accidents and normal operation of LWRs. In the surface coated cladding concepts, the combination of coating material and coating method is a very important factor to determine the ATF cladding performance. As a new coating material, Cr-based alloy was developed to increase the corrosion resistance under normal operation as well as the oxidation resistance during an accident. From the high temperature oxidation test at 1200 Celsius degrees, the Cr-based alloy showed a superior oxidation resistance to Zircaloy-4 cladding, and showed more improved corrosion resistance than Zircaloy-4 cladding under 360 Celsius degrees PWR simulated loop conditions. The 3D laser coating and a combination of arc ion plating and laser beam scanning were developed to obtain a good adhesion property of corrosion resistance alloy coated on a Zr substrate. The corrosion resistance alloy (Cr-based alloy and FeCrAl alloy) coated layer used by two types of coating methods was maintained without peeling off during the ring compression test at room temperature, although some cracks were formed on the coated layer. After a high-temperature oxidation test at 1200 Celsius degrees for 2000 s, a very thin oxide layer, which was a few microns, was formed on the corrosion resistance alloy layer. However, the ZrO{sub 2} phase, which was thicker than 100 μm was formed on the Zr alloy cladding surface. Thus, it is known that the high-temperature oxidation resistance of commercial Zr alloy cladding can be considerably improved by the coating of corrosion resistant alloys. In addition, the partial oxide dispersion strengthened (ODS) treatment using a laser beam scanning (LBS) method was applied to decrease the ballooning and rupture opening during accident conditions. (authors)

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

DOE OSTI2017

Evaluating the Performance Envelope of Axial Flow HEPA Filter Designs - 17466

Nuclear grade high efficiency particulate air (HEPA) filters are routinely employed as the final control element in confinement ventilation systems. Approximately 6000 nuclear grade HEPA filters are purchased each year for use in the Department of Energy National Nuclear Security Administration (DOE/NNSA) complex. The traditional HEPA filter utilizes a pleated filter medium of fibrous glass that has been produced in a manner analogous to manufacturing paper. Containment ventilation systems are designed to condition the air-stream (temperature, relative humidity, moisture, particle size distribution of aerosols, and aerosol concentration) to levels and conditions that fibrous glass HEPA filters can handle. Axial Flow filters can be purchased with physical separators or embossed medium to maintain proper pleat geometry. Separator-less designs use media embossed with a corrugation pattern to retain pleat geometry. At least some versions of the separator-less filter packs have demonstrated unexpected and rapid failure under slightly elevated temperature and humidity conditions. The effects of age on HEPA filter performance have been a concern for at least two decades. A combination of physical evaluation of aged filter media and a review of filter failure records resulted in Appendix C of the Nuclear Air Cleaning Handbook (NACH), Determination of HEPA Filter Life. Mississippi State University is conducting studies to more clearly identify the operating envelope of separator and separator-less designs of ASME AG-1 Section FC axial flow HEPA filters under a set of generic design basis conditions. A parallel study is also being conducted to evaluate the effects of age on fibrous glass HEPA filters. Activities described in this paper have been conducted under Institute for Clean Energy Technology (ICET's) NQA-1 nuclear quality assurance program approved by DOE-EM. Testing meets the requirements of EM Quality Assurance Program (QAP) EM-QA-001, Rev. 1, June 11, 2012 that includes the applicable requirements of NQA-1-2008/2009a and DOE Order 414.1D. (authors)

07 ISOTOPE AND RADIATION SOURCES↗

DOE OSTI2015

In-service inspection of radioactive waste tanks at the Savannah River Site - 15410

Liquid radioactive wastes from the Savannah River Site (SRS) separation process are stored in large underground carbon steel tanks. The high level wastes are processed in several of the tanks and then transferred by piping to other site facilities for further processing before they are stabilized in a vitrified or grout waste form. Based on waste removal and processing schedules, many of the tanks, will be required to be in service for times exceeding the initial intended life. Until the waste is removed from storage, transferred, and processed, the materials and structures of the tanks must maintain a confinement function by providing a barrier to the environment and by maintaining acceptable structural stability during design basis events, which include loadings from both normal service and abnormal (e.g., earthquake) conditions. A structural integrity program is in place to maintain the structural and leak integrity functions of these waste tanks throughout their intended service life. In-service inspection (ISI) is an essential element of a comprehensive structural integrity program for the waste tanks at the Savannah River Site (SRS). The ISI program was developed to determine the degree of degradation the waste tanks have experienced due to service conditions. As a result of the inspections, an assessment can be made of the effectiveness of corrosion controls for the waste chemistry, which precludes accelerated localized and general corrosion of the waste tanks. Ultrasonic inspections (UT) are performed to detect and quantify the degree of general wall thinning, pitting and cracking as a measure of tank degradation. The results from these inspections through 2013, for the 27 Type III/IIIA tanks, indicate no reportable in-service corrosion degradation in the primary tank (i.e., general, pitting, or cracking). The average wall thickness for all tanks remains above the manufactured nominal thickness minus 0.25 millimeter and the largest pit identified is approximately 1.70 millimeter deep (i.e., less than 10% through-wall). Improvements to the inspection program were recently instituted to provide additional confidence in the degradation rates. Thickness measurements from a single vertical strip along the accessible height of the primary tank have been used as a baseline to compare historical measurements. Changes in wall thickness and pit depths along this vertical strip are utilized to estimate the rate of corrosion degradation. An independent review of the ISI program methodology, results, and path forward was held in August 2009. The review recommended statistical sampling of the tanks to improve the confidence of the single strip inspection program. The statistical sampling plan required that SRS increase the amount of area scanned per tank. Therefore, in addition to the baseline vertical strip that is obtained for historical comparisons, four additional randomly selected vertical strips are inspected. To date, a total of 104 independent vertical strips along the height of the primary tank have been completed. A statistical analysis of the data indicates that at this coverage level there is a 99.5% confidence level that one of the worst 5% of all the vertical strips was inspected. That is, there is a relatively high likelihood that the SRS inspection program has covered one of the most corroded areas of any of the Type III/IIIA waste tanks. These data further support the conclusion that there are no significant indications of wall thinning or pitting. Random sampling will continue to increase the confidence that one of the worst 5% has been inspected. In order to obtain the additional vertical strips, and minimize budget and schedule impacts, data collection speed for the UT system was optimized. Prior to 2009, the system collected data at a rate of 32 square centimeters per minute. The scan rate was increased to 129 - 160 square centimeters per minute by increasing the scanner step and pixel sizes in the data acquisition set-up. Laboratory testing was utilized to optimize the scan index/pixel size such that the requirements for wall thinning and pit detection were still maintained. SRS continues to evaluate improvements to ultrasonic equipment. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

DOE OSTI2016

Integrated Waste Feed Qualification Program for Direct LAW Feed to WTP - 16421

The Hanford Tank Waste Treatment and Immobilization Plant (WTP) is a one-of-a-kind facility being designed and constructed for DOE by Bechtel National, Inc. (BNI) and principal subcontractor URS, to process and vitrify radioactive waste stored in underground tanks at the Hanford Site. The Tank Operations Contractor (TOC), Washington River Protection Solutions (WRPS), has the responsibility to retrieve, stage, pretreat, and deliver feed directly to the WTP Low Activity Waste (LAW) Vitrification Facility. The Direct Feed LAW (DFLAW) scenario is being considered by DOE as a strategy to treat Hanford tank wastes as soon as practicable. Extensive planning is underway by One System, an effort with joint participation by WTP and TOC personnel. The initial focus of One System is to achieve the required integration to ensure the waste feed meets acceptance requirements for processing in the TOC Low Activity Waste Pretreatment System (LAWPS) and WTP LAW facilities. The integrated waste feed qualification program approach for DFLAW was defined by One System during a four-day workshop. The effort resulted in a feasible approach for integrating LAWPS and LAW feed acceptance requirements to vitrify low-activity waste while complying with facility design basis, safety basis, waste acceptance criteria, and glass product compliance. The defined qualification program will provide a systematic approach to test newly staged feed campaigns at bench-scale using actual tank waste samples. The required integration and basis for obtaining sufficient and necessary data to qualify the feed for DFLAW facilities are discussed in this paper. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

DOE OSTI2016

Post-Fukushima Safety Enhancement Activities in Canada

In the immediate aftermath of the common-cause seismic and tsunami events that triggered the Fukushima Daiichi nuclear accident on March 11, 2011, the nuclear regulator, the Canadian Nuclear Safety Commission (CNSC), requested that all Cass I nuclear facilities re-examine the safety cases for their nuclear facilities. Lessons-learned task forces were established by the CNSC, and the nuclear utilities, Ontario Power Generation (OPG), Bruce Power (BP), and New Brunswick Power (NBP). The purposes of these independent task forces was to develop relevant lessons learned issues for the Candu nuclear power plants operating in Canada and to identify actions that could enhance safety. Subsequently, a CNSC Integrated Action Plan was developed to address the recommendations arising from the CNSC Task Force Report, and the licensees aligned their actions with this plan. The actions were grouped into four categories, as follows. 1. Strengthening defence in depth; Actions included re-assessment of a site-specific external hazards using PSA; physical plant changes to add further cooling water make-up capability to heat sinks; development of new Canadian standards and updated regulatory documents that address requirements for Beyond Design Basis Accidents (BDBA), Probabilistic Safety Assessment (PSA) and Period Safety Review (PSR); development of a new and novel methodology for assessing multi-unit risk that is consistent with the IAEA construct of defence-in-depth (including a safety goal hierarchy and complementary risk analysis methods that address 'Black Swan' events); enhanced management of hydrogen combustion challenges; and enhanced Severe Accident Management Guidelines (SAMG). 2. Enhancing emergency response; Actions included provision of Emergency Mitigation Equipment (EME) such as transportable diesel-driven pumps or fire engines, transportable diesel generators for AC and instrument power; pre-installed connections to in-plant equipment via easily accessible and protected quick-connect points for water and electrical power; upgraded emergency response centres; enhanced communication systems and protocols; and enhanced emergency response programs, training and exercises. 3. Improving the regulatory framework and processes; 4. Enhancing international collaboration. Actions assigned under categories 3 and 4 were placed upon the regulator. This presentation will focus on the assigned actions in categories 1 and 2. The underlying motivation, objectives, and safety benefits associated with the actions will be described within the context of broader aspects of severe accident mitigation in water-cooled reactors. (author)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

DOE OSTI2020

Performance Evaluation of AG-1 FC HEPA Filters and Medium in Nuclear Complex Facilities - 20434

High Efficiency Particulate Air (HEPA) filters are credited as the final barrier against the release of radioactive aerosol contamination in nearly every operating U. S. Department of Energy (DOE) and National Nuclear Security Agency (NNSA) nuclear facility. The Institute for Clean Energy Technology (ICET) at Mississippi State University maintains a research program that studies various aspects of these components of containment systems and seeks to answer key questions from across the industry. This programmatic overview will include results from recent and ongoing studies, including a study on filter design and performance envelope, degradation due to aging or fatigue, fire event impact on HEPA filters, and accelerated aging of medium and component parts. ICET has completed a study helping to define the threshold for combined elevated temperature and relative humidity resistance of separator style and separator-less style HEPA filters that are used in DOE complexes. The study provides experimental data that considers elevated temperature, elevated relative humidity (RH), and target differential pressure (dP) in an attempt to gain a better understanding or more comprehensive insight into the operating envelope of different configurations of ASME (American Society for Mechanical Engineers) AG-1 Section FC filters. Test variables including air temperature ranges of 48.88 deg. C, 54.44 deg. C, or 60 deg. C (120, 130, or 140 deg. F); air RH ranges including 60-70%, 80%, or 90+% with initial filter dP of either 497.68 Pa, 746.52 Pa, or 995.36 Pa (2 inches water column (in. w. c.), 3 in. w. c., or 4 in. w. c.) included for full bracketing of each set of conditions. A study examining the effects of aging and fatigue on nuclear grade HEPA filters and medium elucidates the physical properties of media along with testing of new and aged ASME AG-1 HEPA filters. In addition to performing autopsies of the tested, aged filters to help better understand the service life of their performance, newly designed accelerated aging chambers allow new medium to undergo accelerated aging and exposure treatments. Evaluation of degradation in physical properties and functionality requires a high population of aged filters of different ages, designs, manufacturers, and operational histories. The limited availability of this population and the impropriety of looking solely at formulations and components from past years requires experimental design that will provide foresight into future filter performance. This undertaking therefore involves not only properties analysis of aged medium from different operational histories, ages, designs, and manufacturers, but also prescience in analytical goals via accelerated aging studies of newly manufactured media. A more complete understanding of the mechanisms of degradation from past formulations as well as current and future formulations is possible. Accelerated Aging of newly manufactured media utilizes exposure treatments based on the Arrhenius equation to artificially age medium and therefore glimpse into the future. Evaluation of current media properties This testing allows for the comparison of performance and durability of new filters under upset or design basis conditions with aged filters that were in service under ambient conditions and other aged filters retained in storage. Susceptibility of HEPA filters to the effects of combustion byproducts, heat, and water is also being studied in an attempt to gain understanding on the prevention of filter failures during fire events in nuclear facilities. ICET seeks to determine the effect of filter performance due to smoke loading using characterized smoke from variable fuel compositions, geometries, and loads; the smoke capacity of various filters with different burning conditions, heat release rates and transport, as well as mass transport from the air stream will be studied in low flow containment systems. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

DOE OSTI2015

UK regulatory review of the double contingency principle in criticality safety - 14379

The UK's regulatory regime is based on Licence Conditions (LCs) attached to a Nuclear Site Licence (NSL) and is non-prescriptive in nature. The law requires licensees to reduce health and safety risks to workers and the public 'so far as is reasonability practicable' (SFAIRP), and this framework provides licensees with flexibility to achieve this. Guidance for inspectors on the assessment of nuclear safety cases has been published in Office for Nuclear Regulation's (ONR) Safety Assessment Principles (SAPs) and supporting Technical Assessment Guides (TAGs). These guidance documents have recently been reviewed in the light of the Fukushima accident. The opportunity has also been taken to reconsider the use of the Double Contingency Principle used in criticality safety cases, an approach commonly regarded as the preferred means of criticality control internationally and featured in the SAPs and TAGs. Licensees in the UK have adopted several approaches in nuclear criticality safety cases based upon a combination of deterministic and probabilistic safety cases using the Double Contingency Principle and Design Basis Analysis. ONR has developed a targeted intervention to sample a number of nuclear safety cases in order to test the adequacy of methodologies used to secure nuclear criticality safety. This paper reports the results of this intervention and considers the need to review the advice currently given by the UK nuclear regulator, including on use of the Double Contingency Principle. (authors)

42 ENGINEERING↗

DOE OSTI2022

Coupled Multiphysics Earthquake Simulation of MSRs

Earthquakes affect numerous nuclear power plants around the world and safe earthquake design requires that the physics of reactors subjected to earthquakes is well understood. This project attempts to understand the physics of molten salt reactors (MSRs) subjected to earthquakes using coupled multiphysics tools in MOOSE. A beyond-design-basis scenario of an unprotected pump trip (ULOFA) during an earthquake is analyzed.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

DOE OSTI2022

Coupled Multiphysics Seismic Analysis of and MSR core

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

DOE OSTI2024

Sensitivity Analyses of Natural Convection in the AP1000 Passive Containment Cooling System Following LBLOCA Using CFD

The AP1000 power plant has implemented multiple layers of passive safety systems to enhance reactor safety and ensure system integrity during postulated scenarios, such as loss of coolant accident (LOCA) and main steam line break (MSLB). Among these, the passive containment cooling system (PCCS) is a safety-related system designed to prevent the containment from exceeding the design limits of both pressure and temperature following a postulated design basis accident, by transferring heat from the steel containment vessel to the atmosphere. During LOCA, natural air convection plays a vital role in removing heat from the steel containment vessel to the atmosphere. This is integrated with the condensate film from the Passive Containment Cooling Water Storage Tank (PCCWST). Air natural convection is also the only heat removal mechanism after the dry-out of the PCCWST and during the loss of shutdown decay heat removal (LOSDHR) event. Therefore, it is essential to investigate the thermal hydraulics behavior of the containment under transient conditions to ensure its safety and integrity. This paper presents a simplified CFD/ANSYS FLUENT model developed to analyze the impact of different parameters, such as air relative humidity, air temperature, and steel containment temperature, on the natural convection capability to remove the decay heat following LOCA. The model aims to examine the thermal behavior of the containment and provides a comprehensive understanding of the system's natural convection capability during postulated accidents. The results obtained from the model can be used to improve the safety and integrity of the containment system and provide valuable insights for future research in the field.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

DOE OSTI2024

The Impact of the Halden Reactor Project on the Development of the Bison Fuel Performance Code

The Bison fuel performance code has been under development at Idaho National Laboratory by various programs within the U.S. Department of Energy since 2009. As part of any fuel performance code development, validation is necessary. To this end, several Halden experiments have been used. Early on, the focus was on validating the thermal mechanical behaviour, including pellet cladding mechanical interaction and fission gas release models implemented in Bison. Support for design-basis accident capabilities began in approximately 2014. Also in 2014, the development of models for accident tolerant fuel (ATF) concepts also began. This includes dopedUO2 fuel for which Halden has some experiments with temperature and fission gas release measurements. The Bison team has been fortunate to have two senior developers be secondees to Halden for a year: the late Dr. Giovanni Pastore from May 2015 to April 2016 and the now retired Dr. Richard Williamson in 2018. The paper will provide examples of Bison validation using Halden data for standard UO2 fuel under normal operation and loss-of-coolant accident condition, and ATF concepts. A tribute to the legacy that both the late Giovanni and retired Richard left on the Bison code is provided.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

DOE OSTI2022

MECHANISTIC MULTIPHYSICS MODELING OF CLADDING RUPTURE IN NUCLEAR FUEL RODS DURING LOSS-OF-COOLANT ACCIDENT CONDITIONS

The Loss of Coolant Accident (LOCA) is a design basis accident that is included as part of the safety analysis of nuclear power plants. As the nuclear industry desires to increase the cycle length and discharge burnup of existing nuclear power plants they must demonstrate safe operation during a LOCA on high burnup fuel. During a LOCA transient on high burnup fuel rods, the rods may undergo a process known as fuel fragmentation, relocation, and dispersal (FFRD). To permit dispersal, the cladding encapsulating the fuel must rupture with an opening size large enough to allow the fragmented fuel particles to release. Current licensing tools used by industry and the United States Nuclear Regulatory Commission are limited in geometric fidelity and materials that can be analyzed. These simulation tools generally employ a quasi-two-dimensional (1.5D or Layered1D) or 2D-RZ axisymmetric geometric representations exclusively. While a valid approach under some instances, there are times when important physics have an asymmetric behavior in the fuel rod. Examples include fuel fragmentation, thermal-hydraulic boundary conditions, and cladding rupture, all of which are important for LOCA analysis. As industry pursues burnup extensions it must be demonstrated that fuel dispersal can be mitigated or eliminated. To do this, an understanding of the rupture opening after cladding failure is required. This work presents the development of a model for predicting the size and location of the rupture opening in failed fuel rods during LOCA conditions using advanced modeling and simulation tools. In order to supply the rupture model with appropriate boundary conditions, improvements to fuel fragmentation, axial relocation and oxidation modeling were required. First, the eXtended Finite Element Method (XFEM) is used to mechanistically predict the number of fuel fragments that form due to material strength randomization, criteria for strength randomization, mesh density, power ramping rates and irradiation effects. These predictions with associated uncertainty were compared to empirical correlations developed for UO2 verifying that they can be used with increased confidence in subsequent axial relocation analyses. Secondly, a new first-of-its-kind Layered2D computational framework was developed that provides the ability to apply azimuthally varying boundary conditions while providing discrete layers to track fuel movement during the LOCA. An existing fuel axial relocation model developed for Layered1D was extended to work within the Layered2D framework. A large sensitivity study was performed on the initial version of the model to identify modeling parameters of particular importance, with the emissivity used for radiation after blowdown being the primary source of uncertainty. Then, a simplistic approach to incorporate mechanical degradation of the cladding due to oxidation was also developed to investigate the impact of reduced cladding thickness on predictions of the time to failure of cladding tubes. It was found that the cladding will typically rupture prior to a reduction in thickness that is sufficient to impact the rupture behavior. A model was then developed for predicting cladding rupture that transfers the cladding surface temperatures, rod internal and external pressures, fast neutron fluence, and fast neutron flux from a more detailed Layered1D, Layered2D, or 2D-RZ analysis to a 3D cladding only analysis. Comparisons of the rupture model to a few experiments indicate reasonable predictions. The rupture model was then applied to two accident tolerant fuel concepts (FeCrAl and Cr-coated Zircaloy) where it predicted that both ATF concepts would have smaller rupture openings and delayed rupture times than the standard Zircaloy-4 cladding material under identical loading conditions.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

DOE OSTI2025

Risk Analysis of Radiological Release from Pu-238 Targets During Manual Handling

Pu-238 Isotope Production Targets are routinely installed in the Advanced Test Reactor (ATR) core, transferred, and stored in the spent fuel canal. These evolutions involve manual handling and manipulation of the targets underwater using long handled tools. The ATR Safety Analysis Report (SAR) postulates a design basis accident which results in damage from manual manipulation of targets, and radiological consequences must be determined for receptors inside the reactor facility, as well as public receptors. This presentation presents the analysis used to determine the radiological consequences due to potential target damage in the ATR canal. The analysis considered radionuclide release fractions, damage ratios for handling evolutions, and entrainment of radionuclides in the canal water.

Advanced Test Reactor↗