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At least 559 records · Page 31

Refurbishment and Automation of Thermal Vacuum Facilities at NASA/GSFC

The thermal vacuum facilities located at the Goddard Space Flight Center (GSFC) have supported both manned and unmanned space flight since the 1960s. Of the eleven facilities, currently ten of the systems are scheduled for refurbishment or replacement as part of a five-year implementation. Expected return on investment includes the reduction in test schedules, improvements in safety of facility operations, and reduction in the personnel support required for a test. Additionally, GSFC will become a global resource renowned for expertise in thermal engineering, mechanical engineering, and for the automation of thermal vacuum facilities and tests. Automation of the thermal vacuum facilities includes the utilization of Programmable Logic Controllers (PLCs), the use of Supervisory Control and Data Acquisition (SCADA) systems, and the development of a centralized Test Data Management System. These components allow the computer control and automation of mechanical components such as valves and pumps. The project of refurbishment and automation began in 1996 and has resulted in complete computer control of one facility (Facility 281), and the integration of electronically controlled devices and PLCs in multiple others.

Dunn, Jamie↗

Burner Emissions Associated with Lobed and Non-Lobed Fuel Injectors

The present experimental study examines NO(sub x), and CO emissions associated with three alternative fuel-injector geometries. These injectors mix fuel and air and strain their interfaces to differing extents and thus create different local equivalence ratios within flow regions upstream of flame ignition and stabilization. Two of the devices studied are lobed fuel injectors, in which molecular mixing of reactants is associated with streamwise vorticity generation, while the third one is a non-lobed fuel injector. Results show that rapid mixing allowed both lobed injector geometries to produce very lean premixed flame structures, with a lower achievable turn-down or fuel/air mass flux ratio than for the analogous non-lobed injector, which largely, produced distinct diffusion flames. All three injectors exhibited some level of sooting near walls and in the far-field region, with the non-lobed injector sooting to the greatest extent. At low fuel flow rates, in which the lobed injectors created locally very lean premixed conditions, there resulted lower NO(sub x) emissions as compared with non-lobed injector emissions. Yet at higher fuel-air mass flux ratios, NO(sub x) emissions from the lobed injectors were actually higher than for the nonlobed injector, likely due to reduced sooting and hence reduced radiative heat losses associated with enhanced mixing. For both lobed injector geometries examined here, CO emissions became high for low values of the fuel/air mass flux ratio, again consistent with locally premixed combustion behavior, despite the fact that fuel was injected separately from air directly into the burner test section. The present study demonstrates that, for fuel-air mixing enhancement devices, control of the local equivalence ratio is critical in order to optimize burner emissions.

Mitchell, M. G.↗

Creep-Fatigue Interaction Testing

Fatigue fives in metals are nominally time independent below 0.5 T(sub Melt). At higher temperatures, fatigue lives are altered due to time-dependent, thermally activated creep. Conversely, creep rates are altered by super. imposed fatigue loading. Creep and fatigue generally interact synergistically to reduce material lifetime. Their interaction, therefore, is of importance to structural durability of high-temperature structures such as nuclear reactors, reusable rocket engines, gas turbine engines, terrestrial steam turbines, pressure vessel and piping components, casting dies, molds for plastics, and pollution control devices. Safety and lifecycle costs force designers to quantify these interactions. Analytical and experimental approaches to creep-fatigue began in the era following World War II. In this article experimental and life prediction approaches are reviewed for assessing creep-fatigue interactions of metallic materials. Mechanistic models are also discussed briefly.

Halford, Gary R.↗

Wind Tunnel Testing for the Stratospheric Observatory for Infrared Astronomy

NASA Ames Research Center is pursuing the development of SOFIA, the Stratospheric Observatory For Infrared Astronomy. SOFIA will consist of a 2.5 meter telescope mounted aft of the wing of a Boeing 747 aircraft. Since a large portion of the infrared spectrum is not visible at ground level due to absorption by water vapor in the atmosphere below 40,000 feet, it is highly desirable to make observations above this altitude. SOFIA will provide the opportunity for astronomers to conduct high-altitude research for extended periods of time. Current study is focused on wind tunnel testing for the open cavity. If not controlled, air would create resonance and damage the telescope. For this reason, SOFIA will design a boundary layer control device to achieve laminar flow over the cavity. This also provides a clearer flow for seeing, thus improving resolution on infrared sources. Other effects being tested in the wind tunnel are aerodynamic torque loads on the telescope, and flutter loads on the tail.

Schenberger, Deborah↗

Smart Test Machines

Vern Wedeven, president of Wedeven Associates, developed the WAM4, a computer-aided "smart" test machine for simulating stress on equipment, based on his bearing lubrication expertise gained while working for Lewis Research Center. During his NASA years from the 1970s into the early 1980s, Wedeven initiated an "Interdisciplinary Collaboration in Tribology," an effort that involved NASA, six universities, and several university professors. The NASA-sponsored work provided foundation for Wedeven in 1983 to form his own company. Several versions of the smart test machine, the WAM1, WAM2, and WAM3, have proceeded the current version, WAM4. This computer-controlled device can provide detailed glimpses at gear and bearing points of contact. WAM4 can yield a three-dimensional view of machinery as an operator adds "what-if" thermal and lubrication conditions, contact stress, and surface motion. Along with NASA, a number of firms, including Pratt & Whitney, Caterpillar Tractor, Exxon, and Chevron have approached Wedeven for help on resolving lubrication problems.

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Particle Sizer

Microspheres are tiny plastic beads that represent the first commercial products manufactured in orbit. An example of how they are used is a new aerodynamic particle sizer designated APS 33B produced by TSI Incorporated. TSI purchased the microspheres from the National Bureau of Standards which certified their exact size and the company uses them in calibration of the APS 33B* instrument, latest in a line of TSI systems for generating counting and weighing minute particles of submicron size. Instruments are used for evaluating air pollution control devices, quantifying environments, meteorological research, testing filters, inhalation, toxicology and other areas where generation or analysis of small airborne particles is required. * The APS 33B is no longer being manufactured. An improved version, APS 3320, is now being manufactured. 2/28/97

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The Current Status of Unsteady CFD Approaches for Aerodynamic Flow Control

An overview of the current status of time dependent algorithms is presented. Special attention is given to algorithms used to predict fluid actuator flows, as well as other active and passive flow control devices. Capabilities for the next decade are predicted, and principal impediments to the progress of time-dependent algorithms are identified.

Carpenter, Mark H.↗

Preliminary Report on the Fundamentals of the Control of Turbine-Propeller Jet Power Plant

On the basis of the investigations so far completed on the behavior of PTL power plants under various operating conditions, in which the influence of the propeller characteristics is of considerable importance, the most important aspects of a control system for turbine-propeller jet power plants are deduced. A simple possible means for its concrete realization, which is also applicable to TL [NACA comment: TL, jet] power plants, is presented by means of examples. A control device of this kind is now being developed.

Kuhl, H.↗

RANS Simulation of the Separated Flow over a Bump with Active Control

The objective of this paper is to investigate the accuracy of Reynolds-Averaged Navier- Stokes (RANS) techniques in predicting the effect of steady and unsteady flow control devices. This is part of a larger effort in applying numerical simulation tools to investigate of the performance of synthetic jets in high Reynolds number turbulent flows. RANS techniques have been successful in predicting isolated synthetic jets as reported by Kral et al. Nevertheless, due to the complex, and inherently unsteady nature of the interaction between the synthetic jet and the external boundary layer flow, it is not clear whether RANS models can represent the turbulence statistics correctly.

Iaccarino, Gianluca↗

Novel Micro ElectroMechanical Systems (MEMS) Packaging for the Skin of the Satellite

This paper includes a discussion of the novel packaging techniques that are needed to place MEMS based thermal control devices on the skin of various satellites, eliminating the concern associated with potential particulates &om integration and test or the launch environment. Protection of this MEMS based thermal device is achieved using a novel polymer that is both IR transmissive and electrically conductive. This polymer was originally developed and qualified for space flight application by NASA at the Langley Research Center. The polymer material, commercially known as CPI, is coated with a thin layer of ITO and sandwiched between two window-like frames. The packaging of the MEMS based radiator assembly offers the benefits of micro-scale devices in a chip on board fashion, with the level of protection generally found in packaged parts.

Darrin, M. Ann↗

A Mode Detection Method Using the Azimuthal Directivity of a Turbofan Model

The azimuthal, far field directivity of a scale fan model was measured in high resolution. The model is a 12 inch diameter rotor with 16 blades followed by 40 stator vanes. The tests were conducted at the nominal 100% speed corresponding to a tip speed of 905 ft/sec. Measurement of the radiated sound field, forward of the fan, was made in an anechoic chamber with an inflow control device and a baffle separating the aft and forward radiated interaction noise. The acoustic field was surveyed with a circular hoop array of 16 microphones which was moved to 14 axial stations. At each axial station the hoop was rotated in half-degree increments to take 736 points in the azimuthal angle. In addition to sound pressure level, the phase angle relative to a reference microphone was measured at each point. The sound pressure level is shown to vary in patterns by 10-15 dB especially for the fundamental tone but also for the first and second harmonic. A far field mode detection method has been developed and used with the data which determines the modes generated by the fan and which then interact to form the azimuthal directivity.

Thomas, R. H.↗

Simulation of Synthetic Jets in Quiescent Air Using Unsteady Reynolds Averaged Navier-Stokes Equations

We report research experience in applying an Unsteady Reynolds-Averaged Navier-Stokes (URANS) solver for the prediction of time-dependent flows in the presence of an active flow control device. The configuration under consideration is a synthetic jet created by a single diaphragm piezoelectric actuator in quiescent air. Time-averaged and instantaneous data for this case were obtained at Langley Research Center, using multiple measurement techniques. Computational results for this case using one-equation Spalart-Allmaras and two-equation Menter s turbulence models are presented here along with comparisons with the experimental data. The effect of grid refinement, preconditioning and time-step variation are also examined.

Vatsa, Veer N.↗

Distributed Adaptive Control: Beyond Single-Instant, Discrete Variables

In extensive form noncooperative game theory, at each instant t, each agent i sets its state x, independently of the other agents, by sampling an associated distribution, q(sub i)(x(sub i)). The coupling between the agents arises in the joint evolution of those distributions. Distributed control problems can be cast the same way. In those problems the system designer sets aspects of the joint evolution of the distributions to try to optimize the goal for the overall system. Now information theory tells us what the separate q(sub i) of the agents are most likely to be if the system were to have a particular expected value of the objective function G(x(sub 1),x(sub 2), ...). So one can view the job of the system designer as speeding an iterative process. Each step of that process starts with a specified value of E(G), and the convergence of the q(sub i) to the most likely set of distributions consistent with that value. After this the target value for E(sub q)(G) is lowered, and then the process repeats. Previous work has elaborated many schemes for implementing this process when the underlying variables x(sub i) all have a finite number of possible values and G does not extend to multiple instants in time. That work also is based on a fixed mapping from agents to control devices, so that the the statistical independence of the agents' moves means independence of the device states. This paper also extends that work to relax all of these restrictions. This extends the applicability of that work to include continuous spaces and Reinforcement Learning. This paper also elaborates how some of that earlier work can be viewed as a first-principles justification of evolution-based search algorithms.

Wolpert, David H.↗

Particle Image Velocimetry Measurements to Evaluate the Effectiveness of Deck-Edge Columnar Vortex Generators on Aircraft Carriers

Candidate passive flow control devices were chosen from a NASA flow visualization study to investigate their effectiveness at improving flow quality over a flat-top carrier model. Flow over the deck was analyzed using a particle image velocimeter and a 1/120th scaled carrier model in a low-speed wind tunnel. Baseline (no devices) flow quality was compared to flow quality from combinations of bow and deck-edge devices at both zero and 20 degrees yaw. Devices included plain flaps and spiral cross-section columnar vortex generators attached in various combinations to the front and sides of the deck. Centerline and cross plane measurements were made with velocity and average turbulence measurements reported. Results show that the bow/deck-edge flap and bow/deck-edge columnar vortex generator pairs reduce flight deck turbulence both at zero yaw and at 20 degrees yaw by a factor of approximately 20. Of the devices tested, the most effective bow-only device appears to be the plain flap.

Landman, Drew↗

On the Interaction of a Premixed Flame with an Acoustic Disturbance

The main objective of this research is to analyze the effect of acoustic disturbances on a premixed flame and determine their role in the onset of combustion instabilities. Computations for the one-dimensional, unsteady combustion of a lean premixed methane-air mixture are performed. An acoustic excitation is introduced in the chamber and interacts with the flame front. Our results indicate that as the amplitude of the acoustic excitation is increased, the flame front position fluctuates rapidly. This phenomenon is even more intense when the frequency of the acoustic disturbance matches the fundamental frequency of the chamber. Our results suggest that the interactions between the flame and the acoustic excitation may result in flame extinguishment. In addition various passive control devices are tested and we found that the Helmholtz resonator with rounded inlet corners is the most efficient.

Hood, Caroline↗

Compressor Flow Control Concepts: UEET Compressor Flow Control Modeling - 2

Several passive flow control devices have been modeled computationally in the Swift CFD code. The models were applied to the first stage rotor and stator of the baseline UEET compressor in an attempt to improve efficiency and/or stall margin. The devices included suction surface bleed, tip injection, self-aspirated rotors, area-ruled casing, and vortex generators. The models and computed results will be described in the presentation. None of the results have shown significant gains in efficiency; however, casing vortex generators have shown potential improvements in stall margin.

Chima, Rodrick V.↗

Flow-Boiling Critical Heat Flux Experiments Performed in Reduced Gravity

Poor understanding of flow boiling in microgravity has recently emerged as a key obstacle to the development of many types of power generation and advanced life support systems intended for space exploration. The critical heat flux (CHF) is perhaps the most important thermal design parameter for boiling systems involving both heatflux-controlled devices and intense heat removal. Exceeding the CHF limit can lead to permanent damage, including physical burnout of the heat-dissipating device. The importance of the CHF limit creates an urgent need to develop predictive design tools to ensure both the safe and reliable operation of a two-phase thermal management system under the reduced-gravity (like that on the Moon and Mars) and microgravity environments of space. At present, very limited information is available on flow-boiling heat transfer and the CHF under these conditions.

Hasan, Mohammad M.↗

Numerical Modeling of Flow Control in a Boundary-Layer-Ingesting Offset Inlet Diffuser at Transonic Mach Numbers

This paper will investigate the validation of the NASA developed, Reynolds-averaged Navier-Stokes (RANS) flow solver, OVERFLOW, for a boundary-layer-ingesting (BLI) offset (S-shaped) inlet in transonic flow with passive and active flow control devices as well as a baseline case. Numerical simulations are compared to wind tunnel results of a BLI inlet experiment conducted at the NASA Langley 0.3-Meter Transonic Cryogenic Tunnel. Comparisons of inlet flow distortion, pressure recovery, and inlet wall pressures are performed. The numerical simulations are compared to the BLI inlet data at a free-stream Mach number of 0.85 and a Reynolds number of approximately 2 million based on the fanface diameter. The numerical simulations with and without tunnel walls are performed, quantifying tunnel wall effects on the BLI inlet flow. A comparison is made between the numerical simulations and the BLI inlet experiment for the baseline and VG vane cases at various inlet mass flow rates. A comparison is also made to a BLI inlet jet configuration for varying actuator mass flow rates at a fixed inlet mass flow rate. Overall, the numerical simulations were able to predict the baseline circumferential flow distortion, DPCP avg, very well within the designed operating range of the BLI inlet. A comparison of the average total pressure recovery showed that the simulations were able to predict the trends but had a negative 0.01 offset when compared to the experimental levels. Numerical simulations of the baseline inlet flow also showed good agreement with the experimental inlet centerline surface pressures. The vane case showed that the CFD predicted the correct trends in the circumferential distortion levels for varying inlet mass flow but had a distortion level that was nearly twice as large as the experiment. Comparison to circumferential distortion measurements for a 15 deg clocked 40 probe rake indicated that the circumferential distortion levels are very sensitive to the symmetry of the flow and that a misalignment of the vanes in the experiment could have resulted in this difference. The numerical simulations of the BLI inlet with jets showed good agreement with the circumferential inlet distortion levels for a range of jet actuator mass flow ratios at a fixed inlet mass flow rate. The CFD simulations for the jet case also predicted an average total pressure recovery offset that was 0.01 lower than the experiment as was seen in the baseline. Comparisons of the flow features for the jet cases revealed that the CFD predicted a much larger vortex at the engine fan-face when compare to the experiment.

Allan, Brian G.↗