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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 559 records · Page 31
All sourcesNASA NTRSDOE OSTI
DOE OSTI2016

The influence of Ca-Mg-Al hydrotalcite synthesized from brine water on thermal and mechanical properties of HTlc-EVA composite

Ca-Mg-Al hydrotalcite-like compound (Ca-Mg-Al HTlc) was prepared by co-precipitation method using brine water that is well known as the desalination process waste water. The structure of Ca-Mg-Al HTlc was determined by X-Ray Diffraction (XRD) and Fourier Transform Infrared (FTIR) analysis. Ca-Mg-Al HTlc was studied as a non-halogenated filler in ethylene vinyl acetate (EVA) matrix. Composites with different filler concentrations were prepared to evaluate the influence of Ca-Mg-Al HTlc on thermal and mechanical properties of EVA.The presence of Ca-Mg-Al HTlc in the composite has been confirmed by FTIR analysis. Thermal properties of composites show significant reduction of degradation temperature as well as the loading of HTlc in EVA. However, the total enthalpies combustion of composites with 1% and 5% HTlc loadings higher compared to neat EVA. Further, mechanical properties were determined by tensile test. The result shows that tensile strength and elongation at break of composites decrease relatively by Ca-Mg-Al HTlc addition.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
NASA NTRS2007

The Art of Extracting One-Dimensional Flow Properties from Multi-Dimensional Data Sets

The engineering design and analysis of air-breathing propulsion systems relies heavily on zero- or one-dimensional properties (e:g: thrust, total pressure recovery, mixing and combustion efficiency, etc.) for figures of merit. The extraction of these parameters from experimental data sets and/or multi-dimensional computational data sets is therefore an important aspect of the design process. A variety of methods exist for extracting performance measures from multi-dimensional data sets. Some of the information contained in the multi-dimensional flow is inevitably lost when any one-dimensionalization technique is applied. Hence, the unique assumptions associated with a given approach may result in one-dimensional properties that are significantly different than those extracted using alternative approaches. The purpose of this effort is to examine some of the more popular methods used for the extraction of performance measures from multi-dimensional data sets, reveal the strengths and weaknesses of each approach, and highlight various numerical issues that result when mapping data from a multi-dimensional space to a space of one dimension.

Baurle, R. A.↗
NASA NTRS2004

Effects of Initial Powder Size on the Mechanical Properties and Microstructure of As-Extruded GRCop-84

GRCop-84 was developed to meet the mechanical and thermal property requirements for advanced regeneratively cooled rocket engine main combustion chamber liners. It is a ternary Cu- Cr-Nb alloy having approximately 8 at% Cr and 4 at% Nb. The chromium and niobium constituents combine to form 14 vol% Cr2Nb, the strengthening phase. The alloy is made by producing GRCop-84 powder through gas atomization and consolidating the powder using extrusion, hot isostatic pressing (HIP) or vacuum plasma spraying (VPS). GRCop-84 has been selected by Rocketdyne, Ratt & Wlutney and Aerojet for use in their next generation of rocket engines. GRCop-84 demonstrates favorable mechanical and thermal properties at elevated temperatures. Compared to NARloy-Z, the currently used inaterial in the Space Shuttle, GRCop-84 has approximately twice the yield strength, 10-1000 times the creep life, and 1.5-2.5 times the low cycle fatigue life. The thermal expansion of GRCop-84 is 7515% less than NARloy-Z which minimizes thermally induced stresses. The thermal conductivity of the two alloys is comparable at low temperature but NARloy-Z has a 20-50 W/mK thermal conductivity advantage at typical rocket engine hot wall temperatures. GRCop-84 is also much more microstructurally stable than NARloy-Z which translates into better long term stability of mechanical properties. Previous research into metal alloys fabricated by means of powder metallurgy (PM), has demonstrated that initial powder size can affect the microstructural development and mechanical properties of such materials. Grain size, strength, ductility, size of second phases, etc., have all been shown to vary with starting powder size in PM-alloys. This work focuses on characterizing the effect of varying starting powder size on the microstructural evolution and mechanical properties of as- extruded GRCop-84. Tensile tests and constant load creep tests were performed on extrusions of four powder meshes: +140 mesh (great3er than l05 micron powder size), -140 mesh (less than or equal to 105 microns), -140 plus or minus 270 (53 - 105 microns), and - 270 mesh (less than or equal to 53 microns). Samples were tested in tension at room temperature and at 500 C (932 F). Creep tests were performed under vacuum at 500 C using a stress of 111 MPa (16.1 ksi). The fracture surfaces of selected samples from both tests were studied using a Scanning Electron Microscope (SEM). The as-extruded materials were also studied, using both optical microscopy and SEM analysis, to characterize changes within the microstructure.

Okoro, Chika L.↗
DOE OSTI2017

Uniform Pt/Pd Bimetallic Nanocrystals Demonstrate Platinum Effect on Palladium Methane Combustion Activity and Stability

Bimetallic catalytic materials are in widespread use for numerous reactions, as the properties of a monometallic catalyst are often improved upon addition of a second metal. In studies with bimetallic catalysts, it remains challenging to establish clear structure–property relationships using traditional impregnation techniques, due to the presence of multiple coexisting active phases of different sizes, shapes, and compositions. Here, a convenient approach to prepare small and uniform Pt/Pd bimetallic nanocrystals with tailorable composition is demonstrated, despite the metals being immiscible in the bulk. By depositing this set of controlled nanocrystals onto a high-surface-area alumina support, we systematically investigate the effect of adding platinum to palladium catalysts for methane combustion. At low temperatures and in the absence of steam, all bimetallic catalysts show activity nearly identical with that of Pt/Al 2 O 3 , with much lower rates in comparison to that of the Pd/Al 2 O 3 sample. BUt, unlike Pd/Al 2 O 3 , which experiences severe low-temperature steam poisoning, all Pt/Pd bimetallic catalysts maintain combustion activity on exposure to excess steam. These features are due to the influence of Pt on the Pd oxidation state, which prevents the formation of a bulk-type PdO phase. Despite lower initial combustion rates, hydrothermal aging of the Pd-rich bimetallic catalyst induces segregation of a PdO phase in close contact to a Pd/Pt alloy phase, forming more active and highly stable sites for methane combustion. Altogether, this work unambiguously clarifies the activity and stability attributes of Pt/Pd phases which often coexist in traditionally synthesized bimetallic catalysts and demonstrates how well-controlled bimetallic catalysts elucidate structure–property relationships.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
NASA NTRS1993

Heat transfer in rocket engine combustion chambers and regeneratively cooled nozzles

A conjugate heat transfer computational fluid dynamics (CFD) model to describe regenerative cooling in the main combustion chamber and nozzle and in the injector faceplate region for a launch vehicle class liquid rocket engine was developed. An injector model for sprays which treats the fluid as a variable density, single-phase media was formulated, incorporated into a version of the FDNS code, and used to simulate the injector flow typical of that in the Space Shuttle Main Engine (SSME). Various chamber related heat transfer analyses were made to verify the predictive capability of the conjugate heat transfer analysis provided by the FDNS code. The density based version of the FDNS code with the real fluid property models developed was successful in predicting the streamtube combustion of individual injector elements.

Source record↗
DOE OSTI2016

Study of optical properties of cerium ion doped barium aluminate phosphor

In the recent years due to their various optical and technological applications aluminate materials have attracted attention of several researchers. When these materials are doped with rare earth ions they show properties favorable for many optical applications such as high quantum efficiencies. These materials are used in various applications such as lamp phosphors, optically and thermoluminescence dosimeter etc Barium aluminate BaAl{sub 2}O{sub 4} doped with Ce is well known long lasting phosphor. This paper reports synthesis of BaAl{sub 2}O{sub 4}: Ce phosphor prepared by a simple combustion synthesis. The samples were characterized for the phase purity, chemical bonds and luminescent properties.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
NASA NTRS1993

Combustion synthesis of advanced composite materials

Self-propagating high temperature (combustion) synthesis (SHS), has been investigated as a means of producing both dense and expanded (foamed) ceramic and ceramic-metal composites, ceramic powders and whiskers. Several model exothermic combustion synthesis reactions were used to establish the importance of certain reaction parameters, e.g., stoichiometry, green density, combustion mode, particle size, etc. on the control of the synthesis reaction, product morphology and properties. The use of an in situ liquid infiltration technique and the effect of varying the reactants and their stoichiometry to provide a range of reactant and product species i.e., solids, liquids and gases, with varying physical properties e.g., volatility and thermal conductivity, on the microstructure and morphology of synthesized composite materials is discussed. Conducting the combustion synthesis reaction in a reactive gas environment to take advantage of the synergistic effects of combustion synthesis and vapor phase transport is also examined.

Moore, John J.↗
DOE OSTI2015

Improving aluminum particle reactivity by annealing and quenching treatments: Synchrotron X-ray diffraction analysis of strain

In bulk material processing, annealing and quenching metals such as aluminum (Al) can improve mechanical properties. On a single particle level, affecting mechanical properties may also affect Al particle reactivity. Our study examines the effect of annealing and quenching on the strain of Al particles and the corresponding reactivity of aluminum and copper oxide (CuO) composites. Micron-sized Al particles were annealed and quenched according to treatments designed to affect Al mechanical properties. Furthermore, synchrotron X-ray diffraction (XRD) analysis of the particles reveals that thermal treatment increased the dilatational strain of the aluminum-core, alumina-shell particles. Flame propagation experiments also show thermal treatments effect reactivity when combined with CuO. An effective annealing and quenching treatment for increasing aluminum reactivity was identified. Our results show that altering the mechanical properties of Al particles affects their reactivity.

36 MATERIALS SCIENCE↗
NASA NTRS2003

Mechanistic Studies Of Combustion And Structure Formation During Combustion Synthesis Of Advanced Materials: Phase Separation Mechanism For Bio-Alloys

Among all implant materials, Co-Cr-Mo alloys demonstrate perhaps the most useful balance of resistance to corrosion, fatigue and wear, along with strength and biocompatibility [1]. Currently, these widely used alloys are produced by conventional furnace technology. Owing to high melting points of the main alloy elements (e.g. Tm.p.(Co) ~1768 K), high-temperature furnaces and long process times (several hours) are required. Therefore, attempts to develop more efficient and flexible methods for production of such alloys with superior properties are of great interest. The synthesis of materials using combustion phenomena is an advanced approach in powder metallurgy [2]. The process is characterized by unique conditions involving extremely fast heating rates (up to 10(exp 6 K/s), high temperatures (up to 3500 K), and short reaction times (on the order of seconds). As a result, combustion synthesis (CS) offers several attractive advantages over conventional metallurgical processing and alloy development technologies. The foremost is that solely the heat of chemical reaction (instead of an external source) supplies the energy for the synthesis. Also, simple equipment, rather than energy-intensive high-temperature furnaces, is sufficient. This work was devoted to experiments on CS of Co-based alloys by utilizing thermite (metal oxide-reducing metal) reactions, where phase separation subsequently produces materials with tailored compositions and properties. Owing to high reaction exothermicity, the CS process results in a significant increase of temperature (up to 3000 C), which is higher than melting points of all products. Since the products differ in density, phase separation may be a gravitydriven process: the heavy (metallic phase) settles while the light (slag) phase floats. The goal was to determine if buoyancy is indeed the major mechanism that controls phase segregation.

Varma, A.↗
DOE OSTI2022

Droplet Evaporation-Based Approach for Microliter Fuel Property Measurements

Small-volume, high-throughput screening techniques are sought to enable downselection from a large candidate pool of bio-blendstocks to a select few, having physical properties consistent with requirements of downsized, turbo-boosted internal combustion engines. Herein, this work presents a droplet evaporation-based approach to predict heat of vaporization, vapor pressure, diffusion coefficient, and Lennard–Jones parameters for an unknown fuel. Two different schemes, considering the isothermal evaporation of a moving droplet in ambient air, are proposed, which combine droplet velocity and temperature measurements, with some known properties to predict unknown properties. The schemes utilize an inverse solution of a transient model of droplet evaporation solved in an iterative fashion. A baseline scheme, which only requires droplet size change measurements, is evaluated using test data for three liquid fuels, comprising of alkanes and alcohols, as obtained in a temperature-controlled chamber. Results yield temperature-dependent heat of vaporization and vapor pressure predictions within 10 % and 22 %, respectively, of reference values. The advanced scheme, which additionally requires droplet temperature measurement, is numerically evaluated in the current work and will be experimentally validated in future efforts. The advanced scheme is found to significantly improve prediction quality, with deviations less than 2 % and 1 % for heat of vaporization and vapor pressure, while also predicting diffusion coefficient and Lennard–Jones parameters within 5 % and 8 %, respectively. The combined set of approaches, which primarily track droplet evaporation, can be incorporated into a small-volume, high-throughput fuel screening process.

09 BIOMASS FUELS↗
NASA NTRS1978

High performance, high density hydrocarbon fuels

The fuels were selected from 77 original candidates on the basis of estimated merit index and cost effectiveness. The ten candidates consisted of 3 pure compounds, 4 chemical plant streams and 3 refinery streams. Critical physical and chemical properties of the candidate fuels were measured including heat of combustion, density, and viscosity as a function of temperature, freezing points, vapor pressure, boiling point, thermal stability. The best all around candidate was found to be a chemical plant olefin stream rich in dicyclopentadiene. This material has a high merit index and is available at low cost. Possible problem areas were identified as low temperature flow properties and thermal stability. An economic analysis was carried out to determine the production costs of top candidates. The chemical plant and refinery streams were all less than 44 cent/kg while the pure compounds were greater than 44 cent/kg. A literature survey was conducted on the state of the art of advanced hydrocarbon fuel technology as applied to high energy propellents. Several areas for additional research were identified.

Frankenfeld, J. W.↗
DOE OSTI2016

Small Volume Fuel Testers Report

Micro-liter fuel ignition testing (μ-FIT) is based on the premise that characteristics FREI (Flames with Repetitive Extinction and Ignition, i.e. cyclically occurring combustion events within heated capillaries), are linked to fuel properties. In early FY16, proof-of-concept measurements with primary reference fuel (PRF) mixtures, i.e. blends of n-heptane and iso-octane, yielded clear evidence for the feasibility of the approach. Our experiments showed that it is critical to accurately link observed flame positions to local temperatures, which provides information on ignition, extinction and flame propagation, all of which are known to be impacted by fuel properties. In FY16, one major hurdle was uncertainty of temperature calibration, which required significant efforts for corrective action that were not included in the original scope of work. Temperature calibrations are obtained by translating a thermocouple within the capillary in absence of a flame. While measurements have good repeatability when accounting for transient and insertion effects, results from nominally identical thermocouples reveal unacceptable uncertainty (up to ±50K), which is attributed to variations in thermocouple placement and manufacturing tolerances. This issue is currently being resolved by switching to non-intrusive optical temperature measurements. Updates are expected to yield uncertainties of less than ±10K, while also eliminating transient and insertion effects. The experimental work was complemented by computational efforts where it was shown that a simplified Lagrangian zero-D model with detailed kinetics yields fuelspecific differentiation of ignition temperatures for simple fuels that are consistent with experiments. Further, a 2D transient model was implemented in OpenFOAM to investigate combustion behavior of simple fuels at elevated pressure. In an upcoming visit to LLNL, more advanced simulations using LLNL’s computational tools (e.g. zero-RK) are planned, which will yield additional numerical insights on FREI behavior of more realistic spark ignited (SI) engine fuel surrogates. As there is a lag between DOE FY16 and the time frame of the LSU subcontract, it is anticipated that deliverables outlined in the scope of work will be met by the end of the subcontract (January 2017).

30 DIRECT ENERGY CONVERSION↗
NASA NTRS1984

The NASA broad specification fuels combustion technology program at Pratt and Whitney

The technology required to accommodate the use of broadened properties fuels in commercial aircraft engine combustors with minimum impact on the emissions, performance, durability and engine operational characteristics is discussed. Emphasis was placed on defining the potential for reducing the fuel sensitivity of the reference combustion system through design refinements and the introduction of more advanced technology combustors. To this end the tests conducted included the evaluation of variations of three different combustor concepts representing progressively more advanced technology levels. It was demonstrated that reduced fuel hydrogen content has adverse impacts on current single stage combustors; the best opportunities for reducing the fuel sensitivity of these combustors are through improved fuel injectors and advanced liner cooling and structural concepts and that the advanced technology staged and variable geometry combustor concepts have inherent operational flexibility that can be exploited to accommodate changes in fuel composition. Also, advanced technology combustor concepts were evaluated. A variable geometry combustor capable of airflow modulation during operation and a new concept which is a further evolution of the Vorbix combustor are discussed.

Lohmann, R. P.↗
NASA NTRS2002

Robust Low Cost Liquid Rocket Combustion Chamber by Advanced Vacuum Plasma Process

Next-generation, regeneratively cooled rocket engines require materials that can meet high temperatures while resisting the corrosive oxidation-reduction reaction of combustion known as blanching, the main cause of engine failure. A project was initiated at NASA-Marshal Space Flight Center (MSFC) to combine three existing technologies to build and demonstrate an advanced liquid rocket engine combustion chamber that would provide a 100 mission life. Technology developed in microgravity research to build cartridges for space furnaces was utilized to vacuum plasma spray (VPS) a functional gradient coating on the hot wall of the combustion liner as one continuous operation, eliminating any bondline between the coating and the liner. The coating was NiCrAlY, developed previously as durable protective coatings on space shuttle high pressure fuel turbopump (HPFTP) turbine blades. A thermal model showed that 0.03 in. NiCrAlY applied to the hot wall of the combustion liner would reduce the hot wall temperature 200 F, a 20% reduction, for longer life. Cu-8Cr-4Nb alloy, which was developed by NASA-Glenn Research Center (GRC), and which possesses excellent high temperature strength, creep resistance, and low cycle fatigue behavior combined with exceptional thermal stability, was utilized as the liner material in place of NARloy-Z. The Cu-8Cr-4Nb material exhibits better mechanical properties at 650 C (1200 F) than NARloy-Z does at 538 C (1000 F). VPS formed Cu-8Cr-4Nb combustion chamber liners with a protective NiCrAlY functional gradient coating have been hot fire tested, successfully demonstrating a durable coating for the first time. Hot fire tests along with tensile and low cycle fatigue properties of the VPS formed combustion chamber liners and witness panel specimens are discussed.

Holmes, Richard↗
DOE OSTI2011

Dispersion Studies of La Substitution on Dielectric Properties of Multiferroic BiFeO{sub 3} Ceramics

Lanthanum (La)-substituted multiferroic Bi{sub 1-x}La{sub x}FeO{sub 3} ceramics with x = 0.0, 0.05, 0.10, 0.15, 0.20 and 0.25 have been prepared by solution combustion method. The effect of La substitution for the dispersion studies on dielectric properties of Bi{sub 1-x}La{sub x}FeO{sub 3} samples have been studied by performing x-ray diffraction (XRD) and dielectric measurements. The results of prepared samples are compared with those of bismuth ferrite (BiFeO{sub 3}). In the measuring frequency of 10 KHz-1 MHz, the dielectric constants and dielectric losses for samples x = 0.20, 0.25 are almost stable and exhibited lowest dielectric loss close to 0.1. The results also shows that stabilization of crystal structure and nonuniformity in spincycloid structure by La substitution enhances the dielectric properties.

36 MATERIALS SCIENCE↗
DOE OSTI2017

Modifying the hygroscopic property of La{sub 2}O{sub 3} by Pr, Sm and Nd doping

Combustion synthesized La{sub 2}O{sub 3}, La{sub 2-2x}Pr{sub 2x}O{sub 3} (x = 0.025–0.30), La{sub 2-2x}Nd{sub 2x}O{sub 3} (x = 0.025–0.50), La{sub 2-2x}Sm{sub 2x}O{sub 3} (x = 0.025–0.30) and their subsequently formed hydroxide phases were characterized by X-ray diffraction (XRD) and Fourier transform infrared spectroscopy (FTIR). The hydroxylation reaction (hygroscopic property) of oxides in an open atmosphere was monitored by X-ray diffraction (XRD). All of these oxides hydroxylate to form stable hydroxides at room temperature upon exposure to open atmosphere for certain interval of time. La{sub 2}O{sub 3} shows rapid hydroxylation reaction as compared to other oxides (La{sub 2-2x}M{sub 2x}O{sub 3}, M = Pr, Nd, Sm). It is observed that La{sub 2-2x}Pr{sub 2x}O{sub 3} shows the slowest hydroxylation reaction compared to La{sub 2-2x}Nd{sub 2x}O{sub 3} and La{sub 2-2x}Sm{sub 2x}O{sub 3}. Further, as the concentration of dopant ion concentration increases in each La{sub 2-2x}Pr{sub 2x}O{sub 3} (x = 0.05, 0.15 and 0.30), La{sub 2-2x}Nd{sub 2x}O{sub 3} (x = 0.05, 0.15, 0.30 and 0.50) and La{sub 2-2x}Sm{sub 2x}O{sub 3} (x = 0.05, 0.15 and 0.30), the hydroxylation reaction becomes slower consecutively. Overall, 30% Pr doped La{sub 2}O{sub 3} (La{sub 1.40}Pr{sub 0.60}O{sub 3}) shows the highest stability (slowest rate of hydroxylation) in open atmosphere at room temperature. - Graphical abstract: Compared to La{sub 2}O{sub 3} (20 h), La{sub 1.40}Nd{sub 0.60}O{sub 3}, La{sub 1.40}Sm{sub 0.60}O{sub 3} and La{sub 1.40}Pr{sub 0.60}O{sub 3} take much more time to convert into hydroxide with conversion times of 100, 150 and 230 h respectively. Display Omitted - Highlights: • La{sub 2}O{sub 3}, La{sub 2-2x}Pr{sub 2x}O{sub 3} (x = 0.025–0.30), La{sub 2-2x}Nd{sub 2x}O{sub 3} (x = 0.025–0.50) and La{sub 2-2x}Sm{sub 2x}O{sub 3} (x = 0.025–0.30) were synthesized by solution combustion method. • All the oxides completely convert into their hydroxide phase in open atmosphere. • The consistent peak shifting in the XRD toward the higher 2θ value is observed due to substitution of larger ions (La{sup 3+}) by smaller ions (Pr{sup 3+}/Pr{sup 4+}, Nd{sup 3+}and Sm{sup 3+}). • Stability of La{sub 2}O{sub 3} increases with increasing the dopant concentration. • La{sub 1.40}Pr{sub 0.60}O{sub 3} shows the highest stability in open atmosphere.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2021

Top 13 Blendstocks Derived from Biomass for Mixing-Controlled Compression-Ignition (Diesel) Engines: Bioblendstocks with Potential for Decreased Emissions and Improved Operability

Reducing the impacts of medium- and heavy-duty (MD/HD) ground transportation can be enabled by fuel-engine combinations that use lower compression ignition liquid fuels and reduce criteria pollutant emissions. Fuels and blendstocks combined with advanced engine technologies could reduce the cost of ownership and the emission of pollutants, including soot, nitrogen oxides (NOx) and greenhouse gases (GHGs), from MD/HD vehicles. This report describes the evaluation and screening of MD/HD mixing-controlled compression ignition (MCCI) biofuel candidates for further development and commercialization. The report is aimed at 1) biofuel researchers looking to better understand options to reduce criteria pollutant and GHG emissions while maintaining efficiency and meeting requirements for engine operability and 2) engine researchers who want to evaluate biofuels that meet diesel fuel properties for their impact on conventional and advanced diesel combustion strategies.

09 BIOMASS FUELS↗