Engineering Papers⌕ Search

SEARCH · Engineering Papers

Results for “flow testing”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 541 records · Page 30

Understanding the impact of flow rate and recycle on the conversion of a complex biorefinery stream using a flow-through microbial electrolysis cell

We investigated the effect of flow rate and recycle on the conversion of a biomass-derived pyrolysis aqueous phase in amicrobial electrolysis cell (MEC) to demonstrate production of renewable hydrogen in biorefinery. A continuous MEC operation was investigated under one-pass and recycle conditions usingthe complex, biomass-derived, fermentable, mixed substrate feed at a constant concentration of 0.026 g/L,while testing flow rates ranging from 0.19 to 3.6 mL/min. This corresponds to an organic loading rate (OLR) of 0.54₋10 g/L-day. Mass transfer issues observed at low flow rates were alleviated using high flow rates.Increasing the flow rate to 3.6 mL/min (3.7 min HRT) during one-pass operation increased the hydrogen productivity 3-fold, but anode conversion efficiency (ACE) decreased from 57.9% to 9.9%. Recycle of the anode liquid helped to alleviate kinetic limitations and the ACE increased by 1.8-fold and the hydrogen productivity by 1.2-fold compared to the one-pass condition at the flow rate of 3.6 mL/min (10 g/L-d OLR). High COD removal was also achieved under recycle conditions, reaching 74.2 1.1%, with hydrogen production rate of 2.92 ± 0.51 L/L-day. This study demonstrates the advantages of combining faster flow rates with a recycle process to improve rate of hydrogen production from a switchgrass-derived stream in the biorefinery.

08 HYDROGEN↗

Short efficient ejector systems

A research program was conducted to improve the performance of low pressure ratio ejector systems. The results show that short, efficient ejectors operating at nearly ideal performance are possible through the use of forced mixer lobes. Forced mixer lobes generate large scale axial vorticity which results in rapid mixing and improved diffuser performance. Ejector testing was conducted using both an ejector wind tunnel. Numerous mixer lobe variations were tested to develop lobe design guidelines. The improved performance of mixer-ejectors is presented over a range of operating conditions. Results of mixer lobe angle, penetration, and alignment are presented. Lobe angles of up to 25 deg, coupled with diffuser wall angles over 20 deg, operate without separation, allowing efficient, short ejector systems. Both warm and cold flow test results are presented. Temperature similarity expressions previously developed are further formulated and verified.

Presz, Walter M., Jr.↗

Pore-Water Extraction Intermediate-Scale Laboratory Experiments and Numerical Simulations

A series of flow cell experiments was conducted to demonstrate the process of water removal through pore-water extraction in unsaturated systems. In this process, a vacuum (negative pressure) is applied at the extraction well establishing gas and water pressure gradients towards the well. The gradient may force water and dissolved contaminants, such as 99Tc, to move towards the well. The tested flow cell configurations consist of packings, with or without fine-grained well pack material, representing, in terms of particle size distribution, subsurface sediments at the SX tank farm. A pore water extraction process should not be considered to be equal to soil vapor extraction because during soil vapor extraction, the main goal may be to maximize gas removal. For pore water extraction systems, pressure gradients in both the gas and water phases need to be considered while for soil vapor extraction purposes, gas phase flow is the only concern. In general, based on the limited set (six) of flow experiments that were conducted, it can be concluded that pore water extraction rates and cumulative outflow are related to water content, the applied vacuum, and the dimensions of the sediment layer providing the extracted water. In particular, it was observed that application of a 100-cm vacuum (negative pressure) in a controlled manner leads to pore-water extraction until the water pressure gradients towards the well approach zero. Increased cumulative outflow was obtained with an increase in initial water content from 0.11 to 0.18, an increase in the applied vacuum to 200 cm, and when the water-supplying sediment was not limited. The experimental matrix was not sufficiently large to come to conclusions regarding maximizing cumulative outflow.

54 ENVIRONMENTAL SCIENCES↗

Preliminary Computational Assessment of Disk Rotating Detonation Engine Configurations

The pressure gain combustion (PGC) community is currently investigating rotating detonation engine (RDE) configurations where the flow direction is predominantly radial while the detonation travels circumferentially. These configurations are sometimes referred to as disk rotating detonation engines (DRDE) due to their nominal appearance as two disks in parallel with a gap between them. Having radial flow between disks, as opposed to the conventional RDE with axial flow in an annulus, may have profound effects on both the flow field and the performance. It may also yield extraordinarily compact devices which are well suited to particular propulsion and power applications. This presentation describes a preliminary effort to model the DRDE using a modified computational fluid dynamics (CFD) code originally written for analyzing ordinary RDE's. The quasi-two-dimensional code modifications are described, and some simple test flows are analyzed to insure that the modifications are functioning as envisioned. The code is then used to examine several DRDE scenarios such as radially inward and radially outward devices to see if stable operation is possible and if so, to assess the performance in terms of pressure gain. It is found that several flow scenarios are not only stable, but show superior performance to the ordinary RDE.

Paxson, Daniel E.↗

Analysis and Experimental Qualification of an Irradiation Capsule Design for Testing Pressurized Water Reactor Fuel Cladding in the High Flux Isotope Reactor

The Advanced Fuels Campaign within the Fuel Cycle Research and Development program of the Department of Energy Office of Nuclear Energy is currently investigating a number of advanced nuclear fuel cladding concepts to improve the accident tolerance of light water reactors. Alumina-forming ferritic alloys (e.g., FeCrAl) are some of the leading candidates to replace traditional zirconium alloys due to their superior oxidation resistance, provided no prohibitive irradiation-induced embrittlement occurs. Oak Ridge National Laboratory has developed experimental designs to irradiate thin-walled cladding tubes with representative pressurized water reactor geometry in the High Flux Isotope Reactor (HFIR) under relevant temperatures. These designs allow for post-irradiation examination (PIE) of cladding that closely resembles expected commercially viable geometries and microstructures. The experiments were designed using relatively inexpensive rabbit capsules for the irradiation vehicle. The simplistic designs combined with the extremely high neutron flux in the HFIR allow for rapid testing of a large test matrix, thus reducing the time and cost needed to advanced cladding materials closer to commercialization. The designs are flexible in that they allow for testing FeCrAl alloys, stainless steels, Inconel alloys, and zirconium alloys (as a reference material) both with and without hydrides. This will allow a direct comparison of the irradiation performance of advanced cladding materials with traditional zirconium alloys. PIE will include studies of dimensional change, microstructure variation, mechanical performance, etc. This work describes the capsule design, neutronic and thermal analyses, and flow testing that were performed to support the qualification of this new irradiation vehicle.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Single Pass Flow-Through (SPFT) Test Results of Fluidized Bed Steam Reforming (FBSR) Waste Forms used for LAW Immobilization - 12252

Several supplemental technologies for treating and immobilizing Hanford low activity waste (LAW) are being evaluated. One such immobilization technology being considered is the Fluidized Bed Steam Reforming (FBSR) product, which is granular and will be monolithed into a final waste form. The granular component is composed of insoluble sodium aluminosilicate (NAS) feldspathoid minerals. Production of the FBSR mineral product has been demonstrated at the industrial, engineering, and laboratory scales. Single-Pass Flow-Through (SPFT) tests at various flow rates have been conducted with the granular products fabricated using the engineering- and laboratory-scale methods. Results show that the forward dissolution rate for the engineering-scale mineral product is 0.6 (±0.2)x10{sup -3} g/m{sup 2}d while the forward dissolution rate for the laboratory-scale mineral product is 1.3 (±0.5)x10{sup -3} g/m{sup 2}d. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Development of Numerical Extended Hydrodynamics for Transition-Regime Non-Equilibrium Flows Encountered in Semiconductor Manufacturing Processes

Six months of funding was received for the proposed three year research program (funding for the period from March 1, 1997 to August 31, 1997). Although the official starting date for the project was March 1, 1997, no funding for the project was received until July 1997. In the funded research period, considerable progress was made on Phase I of the proposed research program. The initial research efforts concentrated on applying the 10-, 20-, and 35-moment Gaussian-based closures to a series of standard two-dimensional non-reacting single species test flow problems, such as the flat plate, couette, channel, and rearward facing step flows, and to some other two-dimensional flows having geometries similar to those encountered in chemical-vapor deposition (CVD) reactors. Eigensystem analyses for these systems for the case of two spatial dimensions was carried out and efficient formulations of approximate Riemann solvers have been formulated using these eigenstructures. Formulations to include rotational non-equilibrium effects into the moment closure models for the treatment of polyatomic gases were explored, as the original formulations of the closure models were developed strictly for gases composed of monatomic molecules. The development of a software library and computer code for solving relaxing hyperbolic systems in two spatial dimensions of the type arising from the closure models was also initiated. The software makes use of high-resolution upwind finite-volumes schemes, multi-stage point implicit time stepping, and automatic adaptive mesh refinement (AMR) to solve the governing conservation equations for the moment closures. The initial phase of the code development was completed and a numerical investigation of the solutions of the 10-moment closure model for the simple two-dimensional test cases mentioned above was initiated. Predictions of the 10-moment model were compared to available theoretical solutions and the results of direct-simulation Monte Carlo (DSMC) calculations. The first results of this study were presented at a meeting last year.

Groth, Clinton P. T.↗

Hypervelocity flow in axisymmetric nozzles

A simple procedure for the design of axisymmetric supersonic nozzles for use in reflected-mode shock tunnels is described. This method has been used to design a moderate Mach number (M = 4) nozzle and a high Mach number (M = 10) nozzle. Both nozzles have been calibrated by measuring the pitot profiles near the nozzle exit planes and, although the M = 4 nozzle performs well, the M = 10 appears to have reached a Mach number - pressure limit in which the unsteady nozzle boundary layers significantly affect the test flow.

Jacobs, P. A.↗

SSME fuel preburner phase 1/phase 2+ comparison

An analytical comparison of the predicted combustion flowfields for the Phase 1 and Phase 2+ fuel preburner configurations using an advanced CFD combustion code is currently underway at Rocketdyne. The Phase 2+ injector has a modified element design. The redesigned element provides for improved atomization through a shift in the injector element/face bleed flow split while maintaining an acceptable pressure drop. Cold-flow tests of the new design have been encouraging. As a complement to those tests, the Advanced Rocket Injector Combustor Code (ARICC) was selected to conduct a detailed combustion flowfield simulation. ARICC models two-dimensional (or axisymmetric), transient, turbulent, two-phase mixing and combustion flowfields. It is derived from a member of the Los Alamos ICEd-ALE family of codes. Unique features of ARICC include explicit representation of the coaxial LOX jet and hydrogen gas flows, distributed atomization processes, droplet breakup, and supercritical vaporation processes. Predictions of temperature and OH concentration profiles for the Phase 1 and Phase 2+ injector flowfields indicate a trend toward more uniform temperature distributions and shorter flame lengths with the Phase 2+ design.

Jensen, R. J.↗

A high order characteristic discontinuous Galerkin scheme for advection on unstructured meshes

A new characteristic discontinuous Galerkin (CDG) advection scheme is presented. In contrast to standard discontinuous Galerkin schemes, the test functions themselves follow characteristics in order to ensure conservation and the edges of each element are also traced backwards along characteristics in order to create a swept region , which is integrated in order to determine the mass flux across the edge. Both the accuracy and performance of the scheme are greatly improved by the use of large Courant–Friedrichs–Lewy numbers for a shear flow test case and the scheme is shown to scale sublinearly with the number of tracers being advected, outperforming a standard flux corrected transport scheme for 10 or more tracers with a linear basis. Moreover the CDG scheme may be run to arbitrarily high order spatial accuracy and on unstructured grids, and is shown to give the correct order of error convergence for piecewise linear and quadratic bases on regular quadrilateral and hexahedral planar grids. Using a modal Taylor series basis, the scheme may be made monotone while preserving conservation with the use of a standard slope limiter, although this reduces the formal accuracy of the scheme to first order. The second order scheme is roughly as accurate as the incremental remap scheme with nonlocal gradient reconstruction at half the horizontal resolution. Furthermore, the scheme is being developed for implementation within the Model for Prediction Across Scales (MPAS) Ocean model, an unstructured grid finite volume ocean model.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗

Results of Multiple Tracer Injections into Fractures in the EGS Collab Testbed-1

The EGS Collab project constructed an intermediate scale (~10-20 m) testbed at the 4850 level of the Stanford Underground Research Facility (SURF) in South Dakota for testing and validating fracture stimulation and flow/transport models. This testbed consists of eight ~200 ft (~60 m) HQ-diameter (9.6 cm) boreholes that are drilled into the crystalline rocks of the Poorman Formation from the West Access Drift tunnel. Of the eight boreholes, one borehole is used as an injection/stimulation well, while another sub-parallel borehole located about 10 m away from the injection well is used as a production well, and rest of the other boreholes are used as geophysical/fluid sampling monitoring wells. Hydraulic stimulation activities were conducted at three locations along the injection hole in an attempt to create direct fracture connections to the production hole. A flow system has been established between injection and production boreholes through a set of hydraulically stimulated fractures propagated from a notch located at 164 ft in the injection hole. Although we planned for a single production well, a set of natural fractures in the testbed is believed to have intersected the stimulated hydraulic fractures and provided additional flow paths for water to be transported to the drift through multiple monitoring boreholes and weep zones. As the flow tests continued after stimulation activities, single or a combination of two or three producers become dominant producers at different times, mostly as a response to intersection of hydraulic fracture and testbed wells, activation of natural fractures and making new leak points to the monitoring wells, resealing of leaky wells, and so on. Since late October 2018, multiple tracers were injected into the fracture system at the 164 ft location that involves both stimulated and natural fractures, and tracers were recovered from multiple locations in nearby wells and weep. The cumulative water recoveries over the time have ranged from 50 to 90%; however, the injected tracer recoveries from various production sources are much less (ranging from a few percentages to 38%). Changes in water/tracer recoveries, shifting of major producing wells from one well to the others, and other observations (e.g., microseismic, electric resistivity tomography, etc.) indicate a testbed that has undergone several changes since October 2018. In this paper, we present tracer recovery data accumulated during several tracer campaigns, provide conceptual testbed flow pathways, and provide observations that suggest a evolutionary nature of fracture volume and fracture geometry in the testbed.

15 GEOTHERMAL ENERGY↗

Final Report on the Viability of Acoustic Techniques for Density and Mass Flow in Enrichment Plants

The primary purpose of this research is to study the viability of acoustic signatures and sensors that could support accurate, noninvasive, and unattended measurement of uranium hexafluoride (UF6) gas density and mass flow rate in situations representative of gaseous centrifuge enrichment plants (GCEP) under safeguards by the International Atomic Energy Agency. The measurement method under development can be readily retrofitted to the exterior of piping in existing systems, potentially facilitating acceptance by facility operators. The findings from the demonstration of a preliminary prototype design and first-generation analysis algorithms in this project will inform the safeguards community as to whether continued acoustic instrument and methods development are warranted. This project conducted two types of measurements, depending on the flow conditions of the gas. For static measurements, the focus is on understanding the acoustic properties at low pressure for non-flowing UF6. For flow measurements, the focus is on understanding the performance of the acoustic system in a simulation of a GCEP pipe using a surrogate gas under fully developed flow conditions. Testing with flowing UF6 was not considered because the cost of building a flowing UF6 system with flow similar to a GCEP was considerably greater than allocated project resources. This document summarizes the results of research conducted over the course of the project. Based on the results to date, the approach is seen to be promising with non-invasive acoustic measurements shown to be possible at the desired pressures. The project has demonstrated • 5% uncertainty of the UF6 gas density for static measurements at pressures relevant to GCEP operations over a 5-minute measurement window with a clear path forward to achieving considerably lower uncertainties over a two-hour period, • Measurements of flowing surrogate gases at pressures relevant to GCEP operations. However, additional research remains to be done to further develop the measurement approach and transition the technology for field use. These development needs include: • Understand the impact of flowing gas on gas density measurements, • Adding sensors and improving the measurement procedure, • Augmenting the data analysis methods by leveraging machine learning approaches, • Reevaluating uncertainty requirements for density and mass flow given observed Online Enrichment Monitor (OLEM) measurement uncertainties, • Designing a robust instrumentation package for field-testing, and • Evaluating measurement results to understand the potential impact on mass balance calculations within GCEP facilities.

42 ENGINEERING↗

Full-Scale Testing of Active Flow Control Enhanced Vertical Tail

This paper describes wind tunnel test results from a joint NASA/Boeing research effort to advance active flow control (AFC) technology to enhance aerodynamic efficiency. A full-scale Boeing 757 vertical tail model equipped with 37 sweeping jet actuators was tested at the National Full-Scale Aerodynamics Complex (NFAC) 40- by 80-Foot Wind Tunnel (40x80) at NASA Ames Research Center. The model was tested at a nominal airspeed of 100 knots and across rudder deflections and sideslip angles that covered the vertical tail flight envelope. The flow separation control optimization was performed at the maximum rudder deflection of 30° and sideslip angles of 0° and -7.5°. Greater than 20% increase in side force were achieved at maximum rudder deflection and the two sideslip angles with a 31-actuator configuration. AFC caused significant increases in suction pressure on the actuator side and associated side force enhancement. The successful demonstration of this application cleared the way for a subsequent flight demonstration on the Boeing 757 ecoDemonstrator in 2015.

Whalen, Edward A.↗

Caldwell Ranch Exploration and Confirmation Project, Northwest Geysers, CA

The purpose of the Caldwell Ranch Exploration and Confirmation Project was to drill, test, and confirm the present economic viability of the undeveloped geothermal reservoir in the 870 acre Caldwell Ranch area of the Northwest Geysers that included the CCPA No.1 steam field. All of the drilling, logging, and sampling challenges were met. Three abandoned wells, Prati 5, Prati 14 and Prati 38 were re-opened and recompleted to nominal depths of 10,000 feet in 2010. Two of the wells required sidetracking. The flow tests indicated Prati 5 Sidetrack 1 (P-5 St1), Prati 14 (P-14) and Prati 38 Sidetrack 2 (P-38 St2) were collectively capable of initially producing an equivalent of 12 megawatts (MWe) of steam using a conversion rate of 19,000 pounds of steam/hour.

15 GEOTHERMAL ENERGY↗

Aerodynamic Study of a Wing-fuselage Combination Employing a Wing Swept Back 63 Degrees : Characteristics at a Mach Number of 1.53 Including Effect of Small Variations of Sweep

Measured values of lift, drag, and pitching moment at a Mach number of 1.53 and Reynolds numbers of 0.31, 0.62, and 0.84 million are presented for a wing-fuselage combination having a wing leading-edge sweep angle of 63 degrees, an aspect ratio of 3.42, a taper ratio of 0.25, and an NACA 64A006 section in the stream direction. Data are also presented for sweep angles of 57.0 degrees, 60.4 degrees, 67.0 degrees, and 69.9 degrees. The experimentally determined characteristics were less favorable than indicated by the linear theory but the experimental and theoretical trends with sweep were in good agreement. Boundary-layer-flow tests showed that laminar boundary-layer separation was the primary cause of the differences between experiment and theory.

REYNOLDS NUMBER EFFECTS - COMPLETE WING↗

A fast matrix-free approach to the high-order control volume finite element method with application to low-Mach flow

Here, a fast matrix-free formulation of the control volume finite element method is presented, requiring much less memory and computational work than previous efforts. The method is implemented and evaluated as a solver for low-Mach flow, including the evaluation of a preconditioning strategy for the pressure Poisson equation. The efficiency and scaling with polynomial order is evaluated on simple turbulent flows of interest, with appropriate solution quality metrics, and compared with a reference node-centered finite volume discretization. For a turbulent channel flow test, we show improvement in computational work for a given accuracy with the high-order scheme. The performance on a GPU accelerated platform is also investigated, with benefit shown for the matrix-free discretization.

42 ENGINEERING↗

Assessment of Flow-Enhanced Sensors for Actinide Quantification in MSRs

This report serves as the deliverable for Milestone M2RS-22AN0401062 that is part of Work Package RS-22AN040106 (Flow Enhanced Sensors for MSRs – ANL). The goal of this milestone is to assess the capabilities of flow-enhanced electrochemical sensors (FEES) to quantify actinides in molten salt reactors. Flow enhanced electrochemical sensors are a type of electroanalytical sensor that has been developed at Argonne National Laboratory to be installed directly into MSR flow conduits in order to make measurements of the salt composition. These sensors represent a significant improvement in capabilities compared to earlier electroanalytical sensors that instead can only be operated in quiescent conditions. To support this work, Argonne constructed a molten salt flow system to serve as a testbed for the development of safeguards and process monitoring-relevant sensors in challenging molten salt flow conditions. Through extensive flow testing using UCl3-bearing salts, Argonne has been able to show that the FEES are able to make good measurements of salt composition. Concentration measurements with a mean absolute error of 0.09 wt% have been achieved for representative fuel salt mixtures across a range of UCl3 loadings. Repeatability was also good, with the relative standard deviation from repeated measurements being less than 1.0%. These sensors have also been shown to be able to measure the flow rate of the salt within the flow system’s transfer line. Although the accuracy of the sensors has been good, the sensors have thus far not been able to achieve performance good enough to satisfy the nuclear material accountancy requirements in 10 CFR 74. To do so, accuracy levels of 0.1% must be achieved; the FEES when operated in Argonne’s flow system have so far only been able to achieve relative errors of approximately 5.0%. Much of the error that has been observed at this stage is due to challenges in maintaining a stable salt composition in the molten salt flow system, and it is not believed that there are any inherent flaws in the sensor design. Nonetheless, the high degree of accuracy required by 10 CFR 74 represents a significant challenge, and further design evolution and integration of the sensors into multimodal sensing frameworks will likely be needed to push the measurement accuracy to the needed level.

Moore, Colin E.↗

Implementation of the NASA High Intensity Modal Impedance Tube

This paper provides a description of the High Intensity Modal Impedance Tube (HIMIT) and its use for the evaluation of acoustic liners. Tests conducted with two liners, one linear and one nonlinear, are used to evaluate the suitability of the HIMIT for evaluation at frequencies up to 6 kHz and sound pressure levels up to 155 dB. Two impedance eduction methods are used, one suitable for plane wave frequencies and the other applicable over the full frequency range. These educed impedances are compared against those computed with an impedance prediction method and against those educed with another zero-flow test rig. These results confirm that the HIMIT can be used with confidence for the evaluation of acoustic liners over these frequency and sound pressure level ranges.

impedance↗