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At least 541 records · Page 30

Factors Controlling Elevated Temperature Strength Degradation of Silicon Carbide Composites

For 5 years, the cooperative agreement NCC3-763 has focused on the development and understanding of Sic-based composites. Most of the work was performed in the area of SiC fiber-reinforced composites for UEET and NGLT and in collaboration with Goodrich Corporation under a partially reimbursable Space Act Agreement. A smaller amount of work was performed on C fiber-reinforced SiC matrix composites for NGLT. Major accomplishments during this agreement included: Improvements to the interphase used in melt-infiltrated (MI) SiC/SiC composites which increases the life under stressed-oxidation at intermediate temperatures referred to as "outside-debonding". This concept is currently in the patent process and received a Space Act Award. Mechanistic-based models of intermediate temperature degradation for MI SiC/SiC Quantification and relatively robust relationships for matrix crack evolution under stress in SiC/SiC composites which serve as the basis for stress-strain and elevated temperature life models The furthering of acoustic emission as a useful tool in composite damage evolution and the extension of the technique to other composite systems Development of hybrid C-SiC fiber-reinforced SiC matrix composites Numerous presentations at conferences, industry partners, and government centers and publications in recognized proceedings and journals. Other recognition of the author's accomplishments by NASA with a TGIR award (2004), NASA's Medal for Public Service (2004), and The American Ceramic Society s Richard M. Fulrath Award (2005). The following will briefly describe the work of the past five years in the three areas of interest: SiC/SiC composite development, mechanistic understanding and modeling of SiC/SiC composites, and environmental durability of C/SiC composites. More detail can be found in the publications cited at the end of this report.

Source record↗

Multifunctional Logic Gate Controlled by Temperature

A complementary metal oxide/semiconductor (CMOS) electronic circuit has been designed to function as a NAND gate at a temperature between 0 and 80 deg C and as a NOR gate at temperatures from 120 to 200 C. In the intermediate temperature range of 80 to 120 C, this circuit is expected to perform a function intermediate between NAND and NOR with degraded noise margin. The process of designing the circuit and the planned fabrication and testing of the circuit are parts of demonstration of polymorphic electronics a technological discipline that emphasizes designing the same circuit to perform different analog and/or digital functions under different conditions. In this case, the different conditions are different temperatures.

Stoica, Adrian↗

Engineering Design Tools for Shape Memory Alloy Actuators: CASMART Collaborative Best Practices and Case Studies

The primary goal of the Consortium for the Advancement of Shape Memory Alloy Research and Technology (CASMART) is to enable the design of revolutionary applications based on shape memory alloy (SMA) technology. In order to help realize this goal and reduce the development time and required experience for the fabrication of SMA actuation systems, several modeling tools have been developed for common actuator types and are discussed herein along with case studies, which highlight the capabilities and limitations of these tools. Due to their ability to sustain high stresses and recover large deformations, SMAs have many potential applications as reliable, lightweight, solid-state actuators. Their advantage over classical actuators can also be further improved when the actuator geometry is modified to fit the specific application. In this paper, three common actuator designs are studied: wires, which are lightweight, low-profile, and easily implemented; springs, which offer actuation strokes upwards of 200 at reduced mechanical loads; and torque tubes, which can provide large actuation forces in small volumes and develop a repeatable zero-load actuation response (known as the two-way shape memory effect). The modeling frameworks, which have been implemented in the design tools, are developed for each of these frequently used SMA actuator types. In order to demonstrate the versatility and flexibility of the presented design tools, as well as validate their modeling framework, several design challenges were completed. These case studies include the design and development of an active hinge for the deployment of a solar array or foldable space structure, an adaptive solar array deployment and positioning system, a passive air temperature controller for regulation flow temperatures inside of a jet engine, and a redesign of the Corvette active hatch, which allows for pressure equalization of the car interior. For each of the presented case studies, a prototype or proof-of-concept was fabricated and the experimental results and lessons learned are discussed. This analysis presents a collection of CASMART collaborative best practices in order to allow readers to utilize the available design tools and understand their modeling principles. These design tools, which are based on engineering models, can provide first-order optimal designs and are a basic and efficient method for either demonstrating design feasibility or refining design parameters. Although the design and integration of an SMA-based actuation system always requires application- and environment-specific engineering considerations, common modeling tools can significantly reduce the investment required for actuation system development and provide valuable engineering insight.

Design tools↗

Catalytic Upgrading of Biomass Pyrolysis Vapors at Bench Scale with Pt/TiO2

Vapor phase upgrading can produce a liquid of lower oxygen and higher energy density than can fast pyrolysis alone. Therefore, it is anticipated that catalytic pyrolysis followed by a single stage of hydrotreating will be a more cost-effective route to hydrocarbon fuels than fast pyrolysis with multiple-stage or more-severe hydrotreating. To this end, a bench-scale bubbling fluidized bed pyrolyzer was operated at 150 g/h feed rate of pine flour with a 100 g fixed-bed catalytic upgrader. A 0.5% Pt/TiO2 catalyst produced a lower oxygen (< 20%) liquid at 40% carbon efficiency at 400 degrees C and biomass-to-catalyst ratio (B:C) of 3 for numerous cycles. The catalyst was regenerated and reused by oxidation with air and reduction with hydrogen. The oxidation and reduction times were reduced to 2 h and 1 h respectively without compromising performance or catalyst temperature control. Increasing the pyrolysis temperature from 500 degrees C to 550 degrees C allowed operation at B:C greater than 3 at comparable performance. Performance was generally similar to 2% Pt/TiO2 but at reduced catalyst cost. Projected costs are < $4/gallon of gasoline blendstock. Responses to other parameter changes and prospects for further improvements will be discussed.

09 BIOMASS FUELS↗

Catalytic Upgrading of Biomass Pyrolysis Vapors at Bench Scale with Platinum on Titania

Vapor phase upgrading can produce a liquid of lower oxygen and higher energy density than can fast pyrolysis alone. Therefore, it is anticipated that catalytic pyrolysis followed by a single stage of hydrotreating will be a more cost-effective route to hydrocarbon fuels than fast pyrolysis with multiple-stage or more-severe hydrotreating. To this end, a bench-scale bubbling fluidized bed pyrolyzer was operated at 150 g/h feed rate of pine flour with a 100 g fixed-bed catalytic upgrader. A 0.5% Pt/TiO2 catalyst produced a lower oxygen (< 20%) liquid at 40% carbon efficiency at 400 degrees C and biomass-to-catalyst ratio (B:C) of 3 for numerous cycles. The catalyst was regenerated and reused by oxidation with air and reduction with hydrogen. The oxidation and reduction times were reduced to 2 h and 1 h respectively without compromising performance or catalyst temperature control. Increasing the pyrolysis temperature from 500 degrees C to 550 degrees C allowed operation at B:C greater than 3 at comparable performance. Performance was generally similar to 2% Pt/TiO2 but at reduced catalyst cost. Projected costs are < $4/gallon of gasoline blendstock. Responses to other parameter changes and prospects for further improvements will be discussed.

09 BIOMASS FUELS↗

Loop Heat Pipe Operation Using Heat Source Temperature for Set Point Control

The LHP operating temperature is governed by the saturation temperature of its reservoir. Controlling the reservoir saturation temperature is commonly accomplished by cold biasing the reservoir and using electrical heaters to provide the required control power. Using this method, the loop operating temperature can be controlled within +/- 0.5K. However, because of the thermal resistance that exists between the heat source and the LHP evaporator, the heat source temperature will vary with its heat output even if LHP operating temperature is kept constant. Since maintaining a constant heat source temperature is of most interest, a question often raised is whether the heat source temperature can be used for LHP set point temperature control. A test program with a miniature LHP has been carried out to investigate the effects on the LHP operation when the control temperature sensor is placed on the heat source instead of the reservoir. In these tests, the LHP reservoir is cold-biased and is heated by a control heater. Tests results show that it is feasible to use the heat source temperature for feedback control of the LHP operation. Using this method, the heat source temperature can be maintained within a tight range for moderate and high powers. At low powers, however, temperature oscillations may occur due to interactions among the reservoir control heater power, the heat source mass, and the heat output from the heat source. In addition, the heat source temperature could temporarily deviate from its set point during fast thermal transients. The implication is that more sophisticated feedback control algorithms need to be implemented for LHP transient operation when the heat source temperature is used for feedback control.

Ku, Jentung↗

Moving-Gradient Furnace With Constant-Temperature Cold Zone

Outer heat pipe helps in controlling temperature of cold zone of furnace. Part of heat-pipe furnace that includes cold zone surrounded by another heat pipe equipped with heater at one end and water cooling coil at other end. Temperature of heat pipe maintained at desired constant value by controlling water cooling. Serves as constant-temperature heat source or heat sink, as needed, for gradient of temperature as gradient region moved along furnace. Proposed moving-gradient heat-pipe furnace used in terrestrial or spaceborne experiments on directional solidification in growth of crystals.

Gernert, Nelson J.↗

A simple counter-flow cooling system for a supersonic free-jet beam source assembly

A simple design for an inexpensive, cooled, free-jet beam source is described. The source assembly features an integrated cooling system as supplied by a counter-flow of chilled nitrogen, and is composed primarily of off-the-shelf tube fittings. The design facilitates rapid implementation and eases subsequent alignment with respect to any downstream beamline aperture. The source assembly outlined cools the full length of the stagnation volume, offering temperature control down to 100 K and long-term temperature stability better than ±1 K.

42 ENGINEERING↗

Heating rate controller for thermally stimulated conductivity and thermoluminescence measurements.

A temperature controller is described which enables the temperature of a sample mounted on a cold finger to be varied linearly with time. Heating rates between 0.5 and 10 K/min can be achieved for temperatures between 90 and 300 K. Provision for terminating the sample heating at any temperature between these extremes is available. The temperature can be held at the terminating temperature or be reduced to the starting temperature in a matter of minutes. The controller has been used for thermally stimulated conductivity measurements and should be useful for thermoluminescence measurements as well.

Manning, E. G.↗

A low noise infrared spot scanner for testing detector arrays

A low noise spot scanner has been built for use in testing the performance of infrared detector arrays for NASA's IR detector technology development program and the University of California's MICRO program. The scanner provides a convenient low noise detector test environment and a wide range of test conditions including versatile temperature control of the detector, ambient background, and blackbody source temperature and control of spot size, color, and brightness.

Puetter, R. C.↗

International Space Station Environmental Control and Life Support System Acceptance Testing for Node 1 Temperature and Humidity Control Subsystem

The International Space Station (ISS) Node 1 Environmental Control and Life Support (ECLS) System is comprised of five subsystems: Atmosphere Control and Storage (ACS), Atmosphere Revitalization (AR), Fire Detection and Suppression (FDS), Temperature and Humidity Control (THC), and Water Recovery and Management (WRM). This paper will provide a summary of the Node 1 ECLS THC subsystem design and a detailed discussion of the ISS ECLS Acceptance Testing methodology utilized for this subsystem.The International Space Station (ISS) Node 1 Environmental Control and Life Support (ECLS) System is comprised of five subsystems: Atmosphere Control and Storage (ACS), Atmosphere Revitalization (AR), Fire Detection and Suppression (FDS), Temperature and Humidity Control (THC), and Water Recovery and Management (WRM). This paper will provide a summary of the Node 1 ECLS THC subsystem design and a detailed discussion of the ISS ECLS Acceptance Testing methodology utilized for this subsystem.

Williams, David E.↗

Control methods and systems for indirect evaporative coolers

A control method for operating an indirect evaporative cooler to control temperature and humidity. The method includes operating an airflow control device to provide supply air at a flow rate to a liquid desiccant dehumidifier. The supply air flows through the dehumidifier and an indirect evaporative cooler prior to exiting an outlet into a space. The method includes operating a pump to provide liquid desiccant to the liquid desiccant dehumidifier and sensing a temperature of an airstream at the outlet of the indirect evaporative cooler. The method includes comparing the temperature of the airstream at the outlet to a setpoint temperature at the outlet and controlling the pump to set the flow rate of the liquid desiccant. The method includes sensing space temperature, comparing the space temperature with a setpoint temperature, and controlling the airflow control device to set the flow rate of the supply air based on the comparison.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

Automated Coliform Analysis

Hydrogen evolved by coliform bacteria transferred to separate measurement cell. Electroanalytic cell mounted in insulated temperature-control bath cycled between culturing temperature and sterilizing temperature. Flow of materials into and out of cell controlled by electrically operated valves.

Nishioka, K.↗

Thermal and stress analysis of thermal barrier coatings

An analysis has been performed that predicts the thermomechanical behavior of thermal barrier coated specimens. The analysis predicts the behavior during both plasma spray coating application and burner rig testing conditions simulating engine operation. The analysis was accomplished through utilization of one-dimensional through thickness and two-dimensional finite element calculations. The results of these calculations showed that specimens with a substrate control temperature between 300 F and 600 F would be optimum. Controlling substrate temperature was found to have a more dominant effect on the mechanical strains than the ceramic or substrate thicknesses. The predicted stresses and mechanical strains at the bond-coating interface are large enough to cause cracks in this region where post-test observations have determined coating failures originate.

Cassenti, B. N.↗