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At least 541 records · Page 30

Post-Deployment Characterization of Glass Fiber-Reinforced Thermoset and Thermoplastic Composite Tidal Turbine Blades

In 2021, the National Renewable Energy Laboratory (NREL) supported Verdant Power with the most successful tidal energy deployment in U.S. history. Three of their Gen5d 5 m turbines were deployed as part of the Roosevelt Island Tidal Energy project. Initially, the three deployed rotors were manufactured from glass fiber-reinforced epoxy composites. Midway through the deployment, one rotor was replaced with one manufactured at NREL. The new rotor utilized a novel infusible thermoplastic resin system (Elium from Arkema). Since the deployment, one epoxy rotor and one thermoplastic rotor were returned to NREL for continued materials and manufacturing research. The two rotors underwent full-scale structural testing before being sectioned and cut into specimens for a variety of manufacturing quality tests, thermomechanical characterization, and evaluation of material performance in marine environments to understand the key differences between the fiberglass-reinforced epoxy and Elium composites used for the respective rotors. Matrix burn-off tests showed that the Elium blades had a considerably higher fiber volume fraction compared to the epoxy blades (61% vs. 49%). Environmental aging of the specimens showed that the epoxy laminates absorbed more water over the conditioning period; however, it was determined that the Elium laminates had higher diffusion coefficients, so they initially absorbed water faster. Finally, one full epoxy blade and one full Elium blade were conditioned at ambient temperatures for up to 11 months, while periodic mass measurements were taken. The datasets were extrapolated to assume a full 20-year operational life span, and it was determined that the blades would not reach full saturation during that time span.

composite manufacturing↗

Demonstrating MeV-Scale Physics Capabilities of Large Neutrino LArTPCs with Ambient Blip Activity in MicroBooNE

Large neutrino liquid argon time projection chamber (LArTPC) experiments can broaden their physics reach by incorporating isolated MeV-scale features present in their data. We use data from MicroBooNE, an 85 tonne LArTPC exposed to Fermilab neutrino beams from 2015 until 2021, to demonstrate new calorimetric and particle discrimination capabilities for isolated ~O(1 MeV) energy depositions referred to as "blips". We observe concentrations of blips near fiberglass support struts along the TPC edge, with an energy spectrum indicative of specific gamma-ray decays. These and other blip sources are being used to validate calibrations in MicroBooNE's data by leveraging spectral features. This work further reports on the progress towards distinguishing between low-energy protons and electrons in large LArTPCs using cosmogenic data. The composition of proton-like blips selected using this new technique is being studied to evaluate the accuracy of cosmic ray flux models used in LArTPCs

72 PHYSICS OF ELEMENTARY PARTICLES AND FIELDS↗

Benefits Of Automated Construction And Energy Efficiency Measures In Modular Homes

This article builds on and adds to a Buildings XV publication that introduced the Transformative Efficiency and Automation in Modular Homes (TEAMH) project. The TEAMH project sought to develop a scalable solution for producing modular homes with 20-50% energy savings and similar cost relative to site-fabricated single-family home construction. A key aspect of the project was assessing the potential for labor cost reductions through automation-assisted construction using light gauge steel (LGS). To quantify the advantages of this approach, side-by-side comparisons were made between traditional wood-framed construction and automation-assisted LGS construction. This demonstration involved constructing one wood-framed wall and several LGS test walls, accompanied by a time-and-motion study. The results indicated that automation assistance could decrease construction time and associated labor costs by as much as 46%. High-performance envelope technologies for exterior insulation and air sealing were evaluated to compare modular homes with site-built homes that meet the International Energy Conservation Code (IECC). A key technology considered was vacuum insulation panels (VIPs) with fiberglass cores. Guarded hot box testing of multiple full-scale wall assemblies containing different combinations of exterior continuous insulation systems containing phenolic foam and VIPs. Testing on various full-scale wall assemblies revealed that, with LGS construction, cavity insulation had minimal impact on exterior wall performance. Omitting cavity insulation can reduce labor and material costs while streamlining manufacturing, as its installation is labor-intensive and not easily automated due to the need for precise placement around wiring and other internal components. Guarded hot box tests of multiple LGS test walls with foam and VIP-based exterior insulation systems achieved R-values of up to 31 hr-ft2-°F/Btu. Finally, building energy modeling of multiple modular home designs indicated that the upgraded envelope assemblies can yield heating energy savings of up to 50% and cooling energy savings of up to 30% compared to IECC 2018 standards.

Shrestha, Som [ORNL] (ORCID:0000000183993797)↗

Reaching For New Physics With MeV-scale Reconstruction In The MicroBooNE LArTPC Neutrino Detector

Large neutrino liquid argon time projection chamber (LArTPC) experiments can broaden their physics reach by reconstructing MeV-Scale energy depositions, or blips, in their data. We demonstrate new calorimetric and particle discrimination capabilities at the MeV scale using reconstructed blips in MicroBooNE LArTPC data at Fermilab. A concentration of low-energy ($<$3 MeV) blips is observed around fiberglass mechanical support struts along the TPC edges, with spectral features consistent with the Compton edge of the 2.614 MeV $^{208}$Tl decay $\gamma$ ray. With these features we perform the electron energy scale calibration to few-percent precision and yield the specific activity of $^{208}$Tl in the struts, $(11.7 \pm 0.2 \text{(stat)} \pm 2.8 \text{(syst)})$ Bq/kg. Using cosmogenic blips above 3 MeV, we demonstrate the ability of large LArTPCs to discriminate low-energy proton and electron depositions. An enriched low-energy proton sample selected with this technique is smaller in data than in dedicated CORSIKA simulations, pointing to possible mismodeling in CORSIKA incident cosmic fluxes or Geant4 particle transport. These methods are applied to MicroBooNE's inclusive single-photon search, which reported a 2.2$\sigma$ excess below 600 MeV in shower energy for events with no reconstructed protons. By identifying and classifying blips near single-photon events selected by the WireCell reconstruction framework, a more comprehensive labeling of nearby hadronic activity is established: blips upstream of the shower axis indicate previously unidentified final-state protons, while elevated blip counts at wide angles signal final-state neutrons. Taken together with MiniBooNE's long-standing low-energy excess (LEE) and MicroBooNE electron-like and sterile neutrino searches disfavored as possible explanations of the MiniBooNE anomaly, this analysis motivates an expanded exploration of the single-photon channel in Fermilab's short-baseline LArTPC program. This thesis documents the current status of this enhanced analysis, which will form a key part of MicroBooNE's final low-energy-excess results.

Andrade Aldana, Diego Armando [IIT, Chicago (main)↗

Parametric Reconstruction of Glass Fiber-reinforced Polymer Composites from X-ray Projection Data—A Simulation Study

We present a new approach to estimate geometry parameters of glass fibers in glass fiber-reinforced polymers from simulated X-ray micro-computed tomography scans. Traditionally, these parameters are estimated using a multi-step procedure including image reconstruction, pre-processing, segmentation and analysis of features of interest. Each step in this chain introduces errors that propagate through the pipeline and impair the accuracy of the estimated parameters. In the approach presented in this paper, we reconstruct volumes from a low number of projection angles using an iterative reconstruction technique and then estimate position, direction and length of the contained fibers incorporating a priori knowledge about their shape, modeled as a geometric representation, which is then optimized. Using simulation experiments, we show that our method can estimate those representations even in presence of noisy data and only very few projection angles available.

42 ENGINEERING↗

Development of Advanced Geopolymerized Brine Sludge Based Composites

For the first time in the world, geopolymerized brine sludge has been developed as it leads to the formation of enhanced geopolymeric gel which not only helps in further improving the interfacial binding of the conventional geopolymeric matrix using jute and glass fiber as reinforcement but also helps in making the toxic elements non-leachable from the geopolymerized brine sludge due to enhanced geopolymerization reaction taking place in the brine sludge incorporated advance matrix. The advanced geopolymerized matrix is capable of providing improved interfacial binding due to formation of additional C–S–H gel along with Na–S–H gel of conventional geopolymeric matrix in the geopolymeric brine sludge system. The simultaneous presence of desired components and constituents in the single matrix of geo polymeric brine sludge lead to the enhanced homogeneity among the reinforcement and matrix. The geo polymerized brine sludge was further used for making advance composites (AC) using closed mold fabrication system, with hand layup manual technique (a) without any fiber reinforcement, (b) with jute fiber reinforcement (c) and with glass fiber reinforcement of dimensions 12 in. × 12 in. × 6 in. The morphologies of all the three developed AC were examined using SEM and were also tested for their various mechanical properties like tensile strength, flexural strength, impact strength, abrasion resistance. The results indicate that fiber reinforced based AC shows the increase in the mechanical properties as compare to non-fiber reinforced AC. Further, the glass fiber reinforced AC showed better results than jute fiber reinforced AC. This remarkable enhancement is due to the unique properties of fiber in tolerating greater bending and fracture forces than the non reinforced matrix based materials. Graphical Abstract: .

36 MATERIALS SCIENCE↗

Glass-Fiber Reinforcement as a Means of Recycling Polymers from Post-Consumer Applications

A major barrier to the recycling of post-consumer plastics is the commingled nature of these materials with consequent poor and variable mechanical, thermal and flow properties. Using polymers from end-of-life electronics, this comprehensive study demonstrates that glass-reinforcement is a viable method for reusing post-consumer plastics. In this work, a twin screw extruder was used to incorporate short glass fibers into polycarbonate containing varying amounts of polymeric impurities. The mechanical and melt flow properties of the compounded polycarbonate, having as much as 50% impurity, were studied. It was observed that, in the presence of 15 wt% short glass fibers, the measured mechanical and flow properties of the glass-reinforced material containing 25% impurity in the matrix phase, were indistinguishable from the corresponding properties of the virgin polymer and containing the same amount of glass reinforcement but no impurities. The effectiveness of this approach was confirmed by obtaining similar mechanical property data on a variety of other glass-filled thermoplastics.

36 MATERIALS SCIENCE↗

Sustainable Alternative Composites Using Waste Vegetable Oil Based Resins

Laminates were produced with epoxy resins from waste vegetable oil (WVO) intended for the manufacturing of environmentally-friendly alternatives for the composites industry. Post-use cooking oil appears a promising source of triglycerides for polymer manufacturing. Matrices cured with methylhexahydrophthalic anhydride (MHHPA) were reinforced with glass and flax fibres, creating a library of composites that were compared to analogues from virgin oil and benchmarked against commercial diglycidyl ether of bisphenol A (DGEBA). Glass fibre-reinforced composites presented Young’s moduli similar to the benchmark but reduced tensile strength. Chemical pre-treatment of the flax fibre (NaOH and stearic acid) countered the limited tensile performance observed for materials with untreated flax; improvements were evidenced by DMA and SEM. Moreover, WVO-based resins greatly improved impact properties and reduced density with no effect on thermal stability. Therefore, WVO-based composites appear as more sustainable alternatives in applications demanding toughness, stiffness and lightweight over strength.

36 MATERIALS SCIENCE↗

Micro-crack Pinning and Interfacial Fracture in Mixed Metal Oxide Reinforced Epoxy Nanocomposite

The effects of mixed metal oxides (Ce{sub x}Zr{sub 1−x}O{sub 2}) nanoparticle dispersion on the mechanical properties and fracture mechanisms of epoxy polymer matrix and its composite with glass fiber system are reported in this paper. Ce{sub x}Zr{sub 1−x}O{sub 2} nanoparticles are synthesized using sol–gel method, and its crystallinity is optimized. Epoxy nanocomposites are synthesized by a dispersion technique, and the compressive properties are optimized. The glass transition temperature has been improved. Epoxy with 5 wt.% of Ce{sub 0.75}Zr{sub 0.25}O{sub 2} shows optimal results with an increase of 17.4% in compressive modulus, and an increase of 23.4% in compressive strength with respect to those of neat epoxy. This improvement attributes to higher strength of shearing of polymer during the fracture of the nanoparticle interface. Micro-crack kinks at the interfaces can further delay fracture under compression. E-glass fabric-reinforced 5 wt.% Ce{sub 0.75}Zr{sub 0.25}O{sub 2}–epoxy nanocomposite also shows improvement in the mechanical properties via nanoscale interface with fibers. This type of ceramic nanocomposites has useful applications in thermal/electrical insulations besides improving the compressive/buckling properties.

77 NANOSCIENCE AND NANOTECHNOLOGY↗

Effect of Prolonged Ultraviolet Radiation Exposure on the Blast Response of Fiber Reinforced Composite Plates

An experimental study with corresponding numerical simulations was conducted to evaluate the blast response of composite plates after prolonged exposure to ultraviolet radiation. Two composite materials were used in this study, namely carbon fiber/epoxy and glass fiber/vinyl ester. The composite materials consisted of four unidirectional fiber plies oriented in a [± 45°]s layup. The plates were placed in a QUV Accelerated Weathering Tester for 500 h of exposure on each face, totaling 1000 h of ultraviolet radiation exposure, equivalent to 2.5 MJ/m{sup 2} of energy. The QUV Accelerated Weathering Tester was equipped with eight UVA-340 lamps to provide real service life exposure conditions. Material characterization experiments were performed on virgin specimens, as well as specimens exposed to ultraviolet radiation for 1000 h to determine its effect on the mechanical properties of the composites. Blast experiments were conducted on the composite plates to investigate the dynamic response before and after exposure to ultraviolet radiation. The plates were clamped on all edges and subjected to an air blast using a shock tube apparatus. Three-dimensional digital image correlation was coupled with high-speed photography to obtain full-field displacements of the specimens during blast loading. Furthermore, three piezoelectric pressure transducers were mounted on the shock tube apparatus and utilized to measure the pressure history of the shock wave loading. The quasi-static material characterization showed that the tensile modulus E{sub 1} had minimal change after exposure to ultraviolet radiation for 1000 h. However, matrix-dominated properties such as the in-plane shear modulus G{sub 12} increased after exposure to ultraviolet light for both the carbon and glass fiber composites, which resulted in lower out-of-plane displacements during blast loading. For the carbon fiber plates, the forced vibration frequency induced by the transverse blast load was higher in plates exposed to ultraviolet radiation when compared to virgin specimens. However, for the glass fiber plates exposed to ultraviolet radiation, the forced vibration frequency decreased when compared to virgin specimens. Finally, the finite element simulations were in good agreement with the experimental results. The simulations revealed that the glass fiber plates exposed to ultraviolet radiation had higher failure strains at the boundary than virgin specimens, despite having higher stiffness. A parametric study in which higher loading was simulated also showed that the glass fiber plates experienced more damage after 1000 h of ultraviolet radiation exposure.

36 MATERIALS SCIENCE↗

Are glass fiber particles released during the use of electronic cigarettes? Development of a semi-quantitative approach to detect glass particle emission due to vaping

This study investigated the emission characteristics of glass particles resulting from smoking electronic cigarettes (ECs). First, the most suitable filter for the collection of glass particles was explored by examining the performance (reliability) of various types of filters. A polycarbonate filter was determined as the optimum choice to collect glass particles in EC aerosol. A cartomizer was filled with EC refill solution composed of an equal volume of propylene glycol (PG) and vegetable glycol (VG). To simulate the potential conditions for glass particle emission, EC vaped aerosols were collected at three distinctive puffing intervals: (1) 0–10 puffs, (2) 101–110 puffs, and (3) 201–210 puffs (flow rate of 1 L min{sup −1}, 2 s per puff, and 10 puffs per sample). Glass particles were observed as early as after 100 times puffing from certain products, while after 200 from others. Thus, glass particles were generated by increasing the number of puffs and usage of the EC cartomizer. The analysis of glass particles collected onto polycarbonate filters by scanning electron microscopy (SEM)/energy dispersive X-ray spectroscopy (EDS) confirmed the presence of glass particles in samples collected after puffing 100–200 times. The study demonstrated that the possibility of glass particle emissions from the EC device increased considerably with the increasing number of total puffs.

54 ENVIRONMENTAL SCIENCES↗

Photocatalytic comparison of Cu- and Ag-doped TiO{sub 2}/GF for bioaerosol disinfection under visible light

Photocatalysts, TiO{sub 2}/glass fiber (TiO{sub 2}/GF), Cu-doped TiO{sub 2}/glass fiber (Cu–TiO{sub 2}/GF) and Ag-doped TiO{sub 2}/glass fiber (Ag–TiO{sub 2}/GF), were synthesized by a sol–gel method. They were then used to disinfect Escherichia coli (E. coli) and Staphylococcus aureus (S. aureus) in bioaerosols under visible light irradiation. TiO{sub 2}/GF did not show any significant disinfection effect. Both Cu and Ag acted as intermediate agents to enhance separation efficiency of electron–hole pairs of TiO{sub 2}, leading to improved photocatalytic activity of Cu–TiO{sub 2}/GF and Ag–TiO{sub 2}/GF under visible light. Cu in Cu–TiO{sub 2}/GF acted as a defective agent, increasing the internal quantum efficiency of TiO{sub 2}, while Ag in Ag–TiO{sub 2}/GF acted as a sensitive agent, enhancing the transfer efficiency of the electrons generated. The highest disinfection efficiencies of E. coli and S. aureus by Cu–TiO{sub 2}/GF were 84.85% and 65.21%, respectively. The highest disinfection efficiencies of E. coli and S. aureus by Ag–TiO{sub 2}/GF were 94.46% and 73.12%, respectively. Among three humidity conditions – 40±5% (dry), 60±5% (moderate), and 80±5% (humid) – the moderate humidity condition showed the highest disinfection efficiency for both E. coli and S. aureus. This study also showed that a Gram-negative bacterium (E. coli) were more readily disinfected by the photocatalysts than a Gram-positive bacterium (S. aureus). - Graphical abstract: Electron–hole pair separation mechanism of a metal-doped TiO{sub 2} system.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Fabrication of solar light induced Fe-TiO{sub 2} immobilized on glass-fiber and application for phenol photocatalytic degradation

Graphical abstract: - Highlights: • Fe-doped TiO{sub 2} immobilized on glass-fiber net were prepared by sol–gel method. • Fe inhibited the phase transition of TiO{sub 2} from anatase to rutile. • The optimal Fe doping dose was around 0.005 wt%. • The optimal calcination temperature was around 600 °C. - Abstract: Iron-doped anatase titanium dioxide catalysts coated on glass-fiber were successfully synthesized by a dip-coating sol–gel method. The prepared catalysts were characterized by scanning electron microscopy (SEM) with energy dispersive X-ray (EDX) analysis, X-ray diffraction (XRD), UV-Vis diffuse reflectance spectroscopy to understand the synthesis mechanism, and their photocatalytic activities were evaluated by photodegradation of phenol under simulated solar irradiation. EDX analysis confirmed the existence of iron in the immobilized catalysts. XRD suggested that the phase transition of the catalysts from anatase to rutile were restrained, and almost pure anatase TiO{sub 2} could retain even the calcination temperature reached 800 °C. The UV-Vis diffuse reflectance spectroscopy of the catalysts showed a red shift and increased photoabsorbance in the visible range for all the doped samples. Iron loading and calcination temperature have obvious influences on photocatalytic activity. In this study, the optimal doping dose and calcination temperature were around 0.005 wt% and 600 °C, respectively.

36 MATERIALS SCIENCE↗

Solid Particle Erosion Wear of GF/EP Composites with Added Al{sub 2}O{sub 3}

This study has targeted to investigate wear behavior of a sort of new composite material where Al{sub 2}O{sub 3}({approx_equal}150 {mu}m) particles were added to glass fiber and epoxy resin (GF/EP) at an amount of 15% and 30%. The method used in the tests, was the one that use dry and compressed air to accelerate abrasive particles onto a specimen and from there the wear formed was investigated. Striking speed was determined with the help of a double disc method by making use of pressure difference, whereas impinging angles were set by turning the specimen holder around its axis. As a result, in this experimental study, solid particle erosion behavior of a new formed composite material was investigated and erosion rates computed where three different impinging angles (30 deg., 60 deg. and 90 deg.), three different striking speeds (23, 34 and 53 m/s) and two different fiber directions (0 deg. and 45 deg.) were used to enable angular aluminum abrasives with average diameter of 400 {mu}m to bombard target specimens to undertake the tests. In addition, the study presents microscopic views of the specimens after undergoing the tests.

36 MATERIALS SCIENCE↗

Recycling By Solvolysis Thermosetting Composite Materials Of Sustainable Surface Transport

A solvolysis process is studied to degrade an unsaturated polyester resin based on DCPD (dicyclopentadiene) and crosslinked with styrene, as the matrix of a composite material reinforced with long glass fibers. The study presented here investigates in particular the hydrolysis in conditions below the critical point of water (T<374 deg. C and P<221bar) in a batch reactor. Process window and parameter influences were studied by a Design of Experiments (DOE) approach (1). A tar-like substance issued from thermal degradations is formed in greater or lesser quantities depending on the operating conditions, and coats the fibers. The appearance of the composite samples and the degree of conversion for the degradation at 250 deg. C lead us to make a parallel with osmosis phenomena to explain the initiation mechanism of the degradation.

36 MATERIALS SCIENCE↗

The IBA Easy-E-Beam Integrated Processing System

IBA Industrial Inc., (formerly known as Radiation Dynamics, Inc.) has been making high-energy and medium-energy, direct-current proton and electron accelerators for research and industrial applications for many years. Some industrial applications of high-power electron accelerators are the crosslinking of polymeric materials and products, such as the insulation on electrical wires, multi-conductor cable jackets, heat-shrinkable plastic tubing and film, plastic pipe, foam and pellets, the partial curing of rubber sheet for automobile tire components, and the sterilization of disposable medical devices. The curing (polymerization and crosslinking) of carbon and glass fiber-reinforced composite plastic parts, the preservation of foods and the treatment of waste materials are attractive possibilities for future applications. With electron energies above 1.0 MeV, the radiation protection for operating personnel is usually provided by surrounding the accelerator facility with thick concrete walls. With lower energies, steel and lead panels can be used, which are substantially thinner and more compact than the equivalent concrete walls. IBA has developed a series of electron processing systems called Easy-e-Beam for the medium energy range from 300 keV to 1000 keV. These systems include the shielding as an integral part of a complete radiation processing facility. The basic concepts of the electron accelerator, the product processing equipment, the programmable control system, the configuration of the radiation shielding and some performance characteristics are described in this paper.

07 ISOTOPE AND RADIATION SOURCES↗

Micromechanical modeling of short glass-fiber reinforced thermoplastics-Isotropic damage of pseudograins

A micromechanical damage modeling approach is presented to predict the overall elasto-plastic behavior and damage evolution in short fiber reinforced composite materials. The practical use of the approach is for injection molded thermoplastic parts reinforced with short glass fibers. The modeling is proceeded as follows. The representative volume element is decomposed into a set of pseudograins, the damage of which affects progressively the overall stiffness and strength up to total failure. Each pseudograin is a two-phase composite with aligned inclusions having same aspect ratio. A two-step mean-field homogenization procedure is adopted. In the first step, the pseudograins are homogenized individually according to the Mori-Tanaka scheme. The second step consists in a self-consistent homogenization of homogenized pseudograins. An isotropic damage model is applied at the pseudograin level. The model is implemented as a UMAT in the finite element code ABAQUS. Model is shown to reproduce the strength and the anisotropy (Lankford coefficient) during uniaxial tensile tests on samples cut under different directions relative to the injection flow direction.

36 MATERIALS SCIENCE↗

Infrared curing simulations of liquid composites molding

Infrared radiation is an effective energy source to cure thermosetting polymers. Its usage is expected to reduce curing time in comparison with thermal heating and mold thermally regulated. In addition, because of the polymerization mechanism and instant on-off control of this power, an improvement in the final properties of the material is also expected. In this paper, we studied the infrared interaction with carbon (or glass) fibers reinforced epoxy matrix, where Liquid resin infusion (LRI) is used to manufacture the composite. Temperature of the composite is a key parameter that affects its mechanical properties and is controlled by the infrared emitters and the exothermic heat released from the polymerization. Radiative heat flux is computed using the in-lab developed software RAYHEAT. Then, the heat flux (or absorbed energy for glass fibers) is exported to the finite element based program COMSOLMULTIPHYSICS where heat balance equation is solved. This equation is coupled with the exothermic heat released during the curing process in order to predict the composite temperature versus time and degree of cure. Numerical simulations will be performed on planar parts (sheet shape) as well as curvilinear shapes. Experimental validations of the infrared curing carbon (glass)-epoxy composite system are presented in this paper Sheet surface temperature distribution are measured thanks to infrared camera. Kinetic parameters were estimated from differential scanning calorimeter (DSC) experimental data.

36 MATERIALS SCIENCE↗