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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 541 records · Page 30
All sourcesNASA NTRSDOE OSTI
DOE OSTI2016

Effect of Fe doping on structural and impedance properties of PZTFN ceramics

An attempts have been made to synthesis the ceramics Pb{sub 1-3x/2} Fe{sub x}(Zr{sub 0.52}Ti{sub 0.48}){sub 1-5y/4} NbyO{sub 3} abbreviated as (PFZTN) for x = 1-6 mol% and y = 5.5 mol% by a semi-wet route. In the present paper, we have investigated the effect of Fe doping on structural and electrical properties of the PFZTN ceramics. X-ray diffraction (XRD) patterns reveal that PFZTN ceramics are single phase in nature. However, for x = 0.05 and 0.06, a secondary phase appears as discernible from the XRD profiles. Rietveld analysis of the powder diffraction data shows the presence of coexistence of tetragonal (P4mm space group) and rhombohedral phases (R3c space group) occurs near the morphotropic phase boundary (MPB) at x ≥ = 0.05. The log-log plots show that the conductivity increases with increase of temperature. The ac conductivity becomes sensitive at high frequency region and shifted towards higher frequency side with increasing temperature. It is observed that the activation energy (Ea) decreases with increasing frequency. This complex perovskite structure can be used as a multilayer ceramic capacitors and electromechanical transducers.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2016

Microstructural changes in NiFe{sub 2}O{sub 4} ceramics prepared with powders derived from different fuels in sol-gel auto-combustion technique

Structural properties of Nickel ferrite (NiFe{sub 2}O{sub 4}) ceramics prepared from powders derived from sol gel auto-combustion method using different fuels (citric acid, glycine and Dl-alanine) are compared. Changes in the structural properties at different sintering temperatures are investigated. X-ray diffraction (XRD) confirms the formation of single phase material with cubic structure. Ceramics prepared using the different powders obtained from different fuels show that that there are no significant changes in lattice parameters. However increasing sintering temperatures show significant improvement in density and grain size. The DL-alanine fuel is found to be the most effective fuel for producing NIFe{sub 2}O{sub 4} powders by the sol-gel auto combustion method and yields highly crystalline powders in the as-burnt stage itself at a low temperature (80 °C). Subsequent use of the powders in ceramic manufacturing produces dense NiFe{sub 2}O{sub 4} ceramics with a uniform microstructure and a large grain size.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2013

Yb:(YLa){sub 2}O{sub 3} laser ceramics produced by microwave sintering

The possibility of using microwave heating for sintering of optical oxide ceramics and the advantages of this method are considered. Sintering of Yb{sub 0.1}:(YLa){sub 1.9}O{sub 3} ceramics by heating with 24-GHz radiation is studied. The compacts for sintering are prepared from nanosized powders obtained by high-temperature synthesis from acetate-nitrates of rare-earth metals. The effect of addition of lanthanum oxide and of the uniaxial pressing conditions on the microstructure and optical transmission of ceramics is studied. Lasing at a wavelength of 1030 nm with an efficiency of 7.5 % is achieved in ceramic samples of the (Yb{sub 0.05}Y{sub 0.1}La{sub 0.85}){sub 2}O{sub 3} composition under pumping by a laser diode at a wavelength of 940 nm. (extreme light fields and their applications)

36 MATERIALS SCIENCE↗
DOE OSTI2015

Re{sup 3+} : YAG laser ceramics: synthesis, optical properties and laser characteristics

Highly transparent yttrium aluminium garnet ceramics doped with holmium or ytterbium or neodymium are synthesised. The ceramics were made of a mixture of nanopowders synthesised by laser ablation. The structural and spectral characteristics of ceramics are studied. In the samples with holmium Ho{sup 3+} and neodymium Nd{sup 3+} ions, lasing was achieved with a slope efficiency of 40% and 35.3%, respectively; the maximum laser power exceeded 4 W. The internal absorption and scattering losses for 1% Nd : YAG ceramics are estimated to be 1.6 × 10{sup -2} cm{sup -1}. (extreme light fields and their applications)

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2018

Spectroscopic and laser characteristics of ceramics based on Yb{sup 3+}-doped Lu{sub 2}O{sub 3}–Y{sub 2}O{sub 3} solid solution

We report on quasi-cw lasing at a wavelength of 1031 nm with a maximum power of 8 W and a slope efficiency of 32.3 % achieved in a thin-disk ceramic element based on ytterbium-doped solid solution of yttrium and lutetium sesquioxides. A sample of Yb : (Lu, Y){sub 2}O{sub 3} ceramics was fabricated by solid-state sintering of nanosized particles of a predetermined composition synthesised by laser ablation. The study of the spectral and luminescent characteristics of the obtained ceramics shows that partial substitution of Y{sup 3+} cations by Lu{sup 3+} cations broadens the absorption, luminescence, and laser spectra and shifts their peaks with respect to those of Yb:Y{sub 2}O{sub 3} ceramics. (paper)

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗
DOE OSTI2019

Fabrication and characterization of 3D printing induced orthotropic functional ceramics

The orthotropic functional properties of additively manufactured ceramics due to the fabrication process was characterized in this study. Spherical, environmentally benign barium titanate (BaTiO 3 ) powders were fabricated using binder jetting 3D printing. Dielectric and piezoelectric properties of these ceramics were characterized as a function of the printing orientation. The dielectric constant of the samples tested normal to the printing layers was observed to be 20% higher than those tested in the parallel fashion. Similarly, the piezoelectric response was found to be over 35% in the normal orientation. With these results, it was shown that the electroding orientation has a direct influence on the functional properties of additively manufactured ceramics. Overall, with less than 37% of the theoretical density, the average piezoelectric coefficient for the perpendicularly tested ceramics was found to be 152.7 pC N -1 , which is 80% of the theoretical value. Finally, the high piezoelectric response obtained with such low densities can lead to the development of more mass efficient, and cost-effective sensing and energy harvesting devices, as well as structures that can be tuned to respond based on the direction of the loads applied.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Tuning crystallographic compatibility to enhance shape memory in ceramics

The extraordinary ability of shape-memory alloys to recover after large imposed deformation motivates efforts to transpose these properties onto ceramics, which would enable practical shape-memory properties at high temperatures and in harsh environments. The theory of mechanical compatibility was utilized to predict promising ceramic candidates in the system (Y 0.5 Ta 0.5 O 2 ) 1–x –(Zr 0.5 Hf 0.5 O 2 ) x , 0.6 < x < 0.85. When these compatibility conditions are met, a reduction in thermal hysteresis by a factor of 2.5, a tripling of deformability, and a 75% enhancement in strain recovery within the shape-memory effect was found. These findings reveal that predicting and optimizing the chemical composition of ceramics to attain improved crystallographic compatibility is a powerful tool for enabling and enhancing their deformability that could ultimately lead to a highly reversible oxide ceramic shape-memory material.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2024

Effect of sintering temperature on feature resolution and flexural strength of ceramics fabricated through vat photopolymerization additive manufacturing

Although ceramic additive manufacturing (AM) could be used to fabricate complex, high-resolution parts for diverse, functional applications, one ongoing challenge is optimizing the post-process, particularly sintering, conditions to consistently produce geometrically accurate and mechanically robust parts. This study aims to investigate how sintering temperature affects feature resolution and flexural properties of silica-based parts formed by vat photopolymerization (VPP) AM. Test artifacts were designed to evaluate features of different sizes, shapes and orientations, and three-point bend specimens printed in multiple orientations were used to evaluate mechanical properties. Sintering temperatures were varied between 1000°C and 1300°C. Deviations from designed dimensions often increased with higher sintering temperatures and/or larger features. Higher sintering temperatures yielded parts with higher strength and lower strain at break. Many features exhibited defects, often dependent on geometry and sintering temperature, highlighting the need for further analysis of debinding and sintering parameters. To the best of the authors’ knowledge, this is the first time test artifacts have been designed for ceramic VPP. This work also offers insights into the effect of sintering temperature and print orientation on flexural properties. These results provide design guidelines for a particular material, while the methodology outlined for assessing feature resolution and flexural strength is broadly applicable to other ceramics, enabling more predictable part performance when considering the future design and manufacture of complex ceramic parts.

36 MATERIALS SCIENCE↗
DOE OSTI2023

The effects of carbonaceous inclusions and their distributions on dynamic failure processes in boron carbide ceramics

Commercially available boron carbide ceramics typically have heterogeneous microstructures that contain distributions of processing-induced inclusions. The inclusions that are rich in carbon (i.e., carbonaceous) govern the underlying mechanisms of brittle fracture through wing crack formation, and thus dictate the mechanical response of the ceramic. In this study, we investigate the dynamic failure of five boron carbide ceramic materials with different inclusion populations. All of the materials were prepared by hot-pressing; four of these boron carbides contained different sizes and concentrations of carbonaceous inclusions, while one contained no carbonaceous inclusions. The heterogeneity distributions were characterized in some detail for statistical analysis using scanning electron microscopy and quantitative image analysis. A modified compression Kolsky bar setup with in situ ultra-high-speed microscopic imaging (10 million frames per second) was then used to study the influence of the inclusion distributions on the dynamic failure processes in these materials, at nominal high strain rates of 10 2 -10 3 s -1 . The in situ ultra-high-speed microscopy highlighted the link between micro and macroscale failure processes and demonstrated that the carbonaceous inclusions are indeed the preferential sites for nucleation of wing cracks, as previously hypothesized based on post-mortem observations. The relative orientation of an inclusion with respect to the compression axis was shown to affect the likelihood that it would participate in crack nucleation. In conclusion, all of the ceramics were also found to have orientation-dependent peak compressive stress, regardless of the presence of carbonaceous inclusions, suggesting that grain orientation distributions are also important.

36 MATERIALS SCIENCE↗
DOE OSTI2022

Thermal-Mechanical Analysis of an Additive Manufacturing Ceramic Heat Exchanger for High-Temperature Recuperator in a sCO2 Power System

Supercritical CO2 (sCO2) Brayton power cycle can be configured in a closed-loop power system and has a potentially high cycle efficiency. Compactness and high efficiency of a sCO2 power block make the sCO2 Brayton cycle a versatile power cycle in broad applications. While many heat sources are of sufficient intensity to produce high temperature working fluids to achieve high cycle efficiency, the thermal-mechanical stability of traditional materials (e.g., steels and nickel-based superalloys) used in construction of heat exchangers and turbine components limits the operating conditions and thus thermodynamic efficiency of the system. This effort seeks to establish the viability of ceramic heat exchanger technologies for the most extreme operating conditions envisioned for power generation and other high temperature processes. Heat exchangers constructed from ultra-high temperature ceramics, a class of extreme environment materials featuring melting points (Tmp.) above 3000 degrees C, is particularly appealing for sCO2 Brayton cycles given their ultra-low creep rates and very high retained strength at low homologous temperatures (i.e., T < 0.5 Tmp., or at least 1500 degrees C). To translate these materials properties to ultra-high temperature heat exchangers, innovations are required in ceramic manufacturing techniques to realize the complex architectures featured in compact heat exchangers with high power density. With appropriate processing, ZrB2-SiC based compositions can be sintered to near full density and shaped into complex topologies via ceramic additive manufacturing methods. This paper analyzes heat exchanger designs and explores thermal-mechanical implications of the operating environment. Thermal flow, heat transfer, and conjugate mechanical analyses provide insights into benefits and risks associated with the design approach.

additive manufacturing↗
DOE OSTI2018

Effect of Abrasion on the Crystal Structure of ZnS and ZnSe Ceramics

Zinc sulfide and zinc selenide ceramic samples prepared by hot pressing (HP) and chemical vapor deposition (CVD) have been subjected to dry grinding simulating dust erosion of these materials under real service conditions. It has been demonstrated that photoluminescence measurements allow one to follow the degradation of the crystal structure of ceramic grains by monitoring the intensity of structure-sensitive emission bands. The crystal structure of ZnS, a harder material, has been shown to be less sensitive to abrasion. Moreover, the abrasion resistance of the ceramics produced by CVD exceeds that of the HP ceramics of the same composition.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2018

Preparation, Structure, and Dielectric and Magnetic Properties of SrFe{sub 2/3}W{sub 1/3}O{sub 3} Ceramics

Polycrystalline samples of SrFe{sub 2/3}W{sub 1/3}O{sub 3} (SFWO) ceramic were obtained by solid-phase reactions with subsequent sintering using conventional ceramic technology. X-ray diffraction analysis showed that at room temperature, the SFWO ceramic is single-phase and has a perovskite-type structure with tetragonal symmetry and parameters a = 3.941(9) Å, c = 3.955(6) Å, and c/a = 1.0035. In studying the magnetic properties and the Mössbauer effect in SFWO ceramics, it is found that the material is a ferrimagnet, and the iron ions are only in the valence state of Fe{sup 3+}. It is suggested that in the temperature range of T = 150–210°C, a smeared phase transition from a cubic (paraelectric) phase to a tetragonal (ferroelectric) phase takes place in SFWO with decreasing temperature.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2018

Specific Features of the Structure and the Dielectric Properties of Sodium–Bismuth Titanate-Based Ceramics

The phase formation, specific features, and the dielectric properties of the ceramics of compositions from the region of morphotropic interface in the (Na{sub 0.5}Bi{sub 0.5})TiO{sub 3}–BaTiO{sub 3} system modified by Bi(Mg{sub 0.5}Ti{sub 0.5})O{sub 3} and also low-melting additions KCl, NaCl–LiF, CuO, and MnO{sub 2} that favor the control of the stoichiometry and the properties of the ceramics have been studied. The ceramics are characterized by ferroelectric phase transitions that are observed as jumps at temperatures near 400 K and maxima at T{sub m} ~ 600 K in the temperature dependences of the dielectric permittivity. The phase transitions at ~400 K demonstrate the relaxor behavior indicating the existence of polar domains in the nonpolar matrix. An increase in the content of Bi(Mg{sub 0.5}Ti{sub 0.5})O{sub 3} favor a decrease in the electrical conductivity and dielectric losses of the samples, and the relative dielectric permittivity at room temperature ε{sub rt} is retained quite high, achieving the highest values ε{sub rt} = 1080–1350 in the ceramics modified with KCl.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2015

Application of non-porous alumina based ceramics as structural material for devices handling tritium at elevated temperatures

The article presents results of comparative tests for the determination of deuterium fluxes permeating through walls of austenitic stainless steel AISI304 (DIN 1.4301) chamber and Al{sub 2}O{sub 3} based ceramic F99.7 chamber. Both chambers represent a piece of φ(ext)=26*φ(int)=22*117 mm{sup 3} tube with spherical bottom ending. It is shown that at 773 K and deuterium pressure of 1200 mbar the permeated deuterium flux through the stainless steel chamber constituted 8*10{sup -5} cm{sup 3}/s, while the flux through ceramic one it did not exceed the sensitivity of the measurement method threshold, namely about 1.5*10{sup -7} cm{sup 3}/s. The ceramic chamber turned out to survive more than 10{sup 3} cycles of heating up to 773 K with no damages. It did not lose its tightness up to 10 bar of internal deuterium pressure. The authors also present test results of a prototype bed for reversible tritium storage. The bed's case was made of alumina based ceramic F99.7, titanium being used as tritide making metal and high frequency induction used for heating the tritide metal. (authors)

36 MATERIALS SCIENCE↗
DOE OSTI2016

Ceramic Seal.

Containment/Surveillance (C/S) measures are critical to any verification regime in order to maintain Continuity of Knowledge (CoK). The Ceramic Seal project is research into the next generation technologies to advance C/S, in particular improving security and efficiency. The Ceramic Seal is a small form factor loop seal with improved tamper-indication including a frangible seal body, tamper planes, external coatings, and electronic monitoring of the seal body integrity. It improves efficiency through a self-securing wire and in-situ verification with a handheld reader. Sandia National Laboratories (SNL) and Savannah River National Laboratory (SRNL), under sponsorship from the U.S. National Nuclear Security Administration (NNSA) Office of Defense Nuclear Nonproliferation Research and Development (DNN R&D), have previously designed and have now fabricated and tested Ceramic Seals. Tests have occurred at both SNL and SRNL, with different types of tests occurring at each facility. This interim report will describe the Ceramic Seal prototype, the design and development of a handheld standalone reader and an interface to a data acquisition system, fabrication of the seals, and results of initial testing.

98 NUCLEAR DISARMAMENT, SAFEGUARDS, AND PHYSICAL P↗
DOE OSTI2020

Hybrid Ceramic-CMC Vane with EBC for Future Coal Derived Syngas Fired 65% Efficient Turbine Combined Cycle

The efficiency of both simple cycle and combined cycle power generation systems scale with the peak temperature at which the gas exits the combustor to drive the turbine. In conventional systems, a substantial fraction of the total turbine core flow exiting the compressor is diverted downstream to cool metallic turbine hardware rather than power the turbine, much of which is used to cool the first-stage turbine vane. The use of coal derived syngas fuels provides an additional challenge to the lifetime of materials utilized in the turbine, as particulate byproducts created in the coal gasification process melt in the combustion gas, and can subsequently deposit and interact with the turbine hardware. The development of durable hot-section materials capable of operating at temperature well above that of single crystal superalloy airfoil/zirconia based thermal barrier coatings is critical to realizing 65% efficient coal derived syngas fired gas turbine based power systems. To enable higher turbine inlet temperatures while lowering cooling air requirements, United Technologies Research Center (UTRC), the central R&D laboratory supporting UT Pratt & Whitney, led the conceptual design of a new type of ceramic composite turbine hot section materials system. The design focused on a novel hybrid monolithic ceramic-fiber reinforced ceramic matrix composite (CMC) first stage turbine vane having an environmental barrier coating. By utilizing ceramic construction in the turbine hot-section, the core flow normally used to cool metallic components will be substantially reduced, increasing efficiency and reducing emissions. To provide the framework for future demonstration testing, UTRC partnered with University of North Dakota Energy and Environmental Research Center (UNDEERC) to provide a conceptual design for a gasified coal fed high-pressure turbine combustor system designed to mimic the conditions expected in a future 65% fuel to busbar efficient syngas fueled gas turbine based combined cycle. The UNDEERC and UTRC collaborated on characterizing dusts from coal gasifier filtration systems.

10 SYNTHETIC FUELS↗
DOE OSTI2022

Proton-Conducting Ceramic Electrolyzers for High-Temperature Water Splitting

This project is centered on an exciting new class of proton-conducting ceramic materials that are emerging from the laboratory to play important roles in the commercial sector. While proton-conducting ceramics have been studied since the early 1980s, the unique properties of these materials are only now being harnessed to address societal challenges. The objective of this project is to develop advanced high-temperature water splitting (HTWS) systems for production of hydrogen at a cost less than $2 / kg H2. The specific objectives include development of efficient and durable electrolytic cells and stacks using innovative proton-conducting ceramic materials and operating at a temperature ≥ 500°C. The technical performance targets for the electrolysis stack include: specific resistance of ≤ 0.30 Ω cm 2 , stack electrical efficiency > 95% LHV H2 with current density > 1 A / cm 2 , and a projected stack lifetime of ≥ 7 years. In this program, FuelCell Energy (FCE) teamed with Colorado School of Mines (CSM) to deliver a novel protonic-ceramic electrolysis cell (PCEC) stack capable of producing over 1 kg H2 / day. These targets were demonstrated in an HTWS stack with a capacity for producing ≥1 kg H2 / day.

08 HYDROGEN↗
DOE OSTI2023

Cycling of block copolymer composites with lithium-conducting ceramic nanoparticles

Solid polymer and perovskite-type ceramic electrolytes have both shown promise in advancing solid-state lithium metal batteries. Despite their favorable interfacial stability against lithium metal, polymer electrolytes face issues due to their low ionic conductivity and poor mechanical strength. Highly conductive and mechanically robust ceramics, on the other hand, cannot physically remain in contact with redox-active particles that expand and contract during charge-discharge cycles unless excessive pressures are used. To overcome the disadvantages of each material, polymer-ceramic composites can be formed; however, depletion interactions will always lead to aggregation of the ceramic particles if a homopolymer above its melting temperature is used. In this study, we incorporate Li 0.33 La 0.56 TiO 3 (LLTO) nanoparticles into a block copolymer, polystyrene- b -poly (ethylene oxide) (SEO), to develop a polymer-composite electrolyte (SEO-LLTO). TEMs of the same nanoparticles in polyethylene oxide (PEO) show highly aggregated particles whereas a significant fraction of the nanoparticles are dispersed within the PEO-rich lamellae of the SEO-LLTO electrolyte. We use synchrotron hard x-ray microtomography to study the cell failure and interfacial stability of SEO-LLTO in cycled lithium-lithium symmetric cells. Three-dimensional tomograms reveal the formation of large globular lithium structures in the vicinity of the LLTO aggregates. Encasing the SEO-LLTO between layers of SEO to form a “sandwich” electrolyte, we prevent direct contact of LLTO with lithium metal, which allows for the passage of seven-fold higher current densities without signatures of lithium deposition around LLTO. We posit that eliminating particle clustering and direct contact of LLTO and lithium metal through dry processing techniques is crucial to enabling composite electrolytes.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗