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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 541 records · Page 30

All sources NASA NTRS DOE OSTI

NASA NTRS1947

Temperatures and Stresses on Hollow Blades For Gas Turbines

The present treatise reports on theoretical investigations and test-stand measurements which were carried out in the BMW Flugmotoren GMbH in developing the hollow blade for exhaust gas turbines. As an introduction the temperature variation and the stress on a turbine blade for a gas temperature of 900 degrees and circumferential velocities of 600 meters per second are discussed. The assumptions onthe heat transfer coefficients at the blade profile are supported by tests on an electrically heated blade model. The temperature distribution in the cross section of a blade Is thoroughly investigated and the temperature field determined for a special case. A method for calculation of the thermal stresses in turbine blades for a given temperature distribution is indicated. The effect of the heat radiation on the blade temperature also is dealt with. Test-stand experiments on turbine blades are evaluated, particularly with respect to temperature distribution in the cross section; maximum and minimum temperature in the cross section are ascertained. Finally, the application of the hollow blade for a stationary gas turbine is investigated. Starting from a setup for 550 C gas temperature the improvement of the thermal efficiency and the fuel consumption are considered as well as the increase of the useful power by use of high temperatures. The power required for blade cooling is taken into account.

Pollmann, Erich↗

NASA NTRS1992

Analytical aeroelastic stability considerations and conversion loads for an XV-15 tilt-rotor in a wind tunnel simulation

A rotorcraft analysis is conducted to assess tilt-rotor stability and conversion loads for the XV-15 rotor with metal blades within its specified test envelope. A 38-DOF flutter analysis based on the code by Johnson (1988) is developed to simulate a wind-tunnel test in which the rotor torque is constant and thereby study stability. The same analytical model provides the simulated loads including hub loads, blade loads, and oscillatory pitch-link loads with attention given to the nonuniform inflow through the proprotor in the presence of the wing. Tilt-rotor stability during the cruise mode is found to be sensitive to coupling effects in the control system stiffness, and a stability problem is identified in the XV-15 Advanced Technology Blades. The present analysis demonstrates that the tilt-rotor is stable within the specified test envelope of the NASA 40 x 80-ft wind tunnel.

Kottapalli, Sesi↗

NASA NTRS1996

Unsteady Blade Row Interaction in a Transonic Turbine

Experimental data from jet-engine tests have indicated that unsteady blade row interaction effects can have a significant impact on the performance of multiple-stage turbines. The magnitude of blade row interaction is a function of both blade-count ratio and axial spacing. In the current research program, numerical simulations have been used to quantify the effects of blade count ratio on the performance of an advanced turbine geometries.

Dorney, Daniel J.↗

NASA NTRS2020

Loads Correlation of a Full-Scale Proprotor on the Tiltrotor Test Rig

In 2018, a full-scale isolated proprotor test was conducted in the USAF National Full-Scale Aerodynamics Complex (NFAC) at NASA Ames. The test article was the 3-bladed Bell 699 research rotor derived from the AW609 rotor. For this test, the NASA Tiltrotor Test Rig (TTR) and rotor were installed in the 40- by 80-foot test section. Correlations between the 2018 test data and predictions from the comprehensive analysis CAMRAD II for blade and yoke (flexbeam) loads and rotor torque are presented. The full range of conversion to helicopter modes is covered: conversion 30-, 45-, and 60-deg TTR yaw, and helicopter 75- and 90-deg TTR yaw. The flap moment correlation is reasonable to good; the pitch link load and torsion moment are uniformly underpredicted. The measured 2P lag moment and 2P torque are not captured by the analysis. The inability to predict the 2P component is currently attributed to the analytical assumption of a perfect gimbal, whereas the actual test gimbal may be operating imperfectly and thus introducing the 2P harmonic. A new analytical model that accounts for non-ideal gimbal operation is needed.

Kottapalli, Sesi↗

NASA NTRS1986

A study of helicopter main rotor noise in hover

Some fundamental aspects of rotor noise generation and radiation are presented. Data on which the study is based were obtained during a hover test at the NASA Ames Outdoor Aerodynamic Research Facility of a one-sixth-scale, four-bladed, helicopter rotor. The test site provided an open environment ideal for acquiring good acoustic data. Information is presented on the delineation between the acoustic near-field and far-field, and on the effect of a simple boundary-layer trip device. Data obtained at near-zero thrust conditions indicate that it is possible to isolate thickness noise with minimum contamination by loading noise effects. An abrupt change in the nature of the emitted noise at high-thrust conditions is investigated and is related to unsteady wake/support interaction.

Kitaplioglu, C.↗

NASA NTRS1985

Vacuum plasma coatings for turbine blades

Turbine blades, vacuum plasma spray coated with NiCrAlY, CoCrAlY or NiCrAlY/Cr2O3, were evaluated and rated superior to standard space shuttle main engine (SSME) coated blades. Ratings were based primarily on 25 thermal cycles in the MSFC Burner Rig Tester, cycling between 1700 F (gaseous H2) and -423 F (liquid H2). These tests showed no spalling on blades with improved vacuum plasma coatings, while standard blades spalled. Thermal barrier coatings of ZrO2, while superior to standard coatings, lacked the overall performance desired. Fatigue and tensile specimens, machined from MAR-M-246(Hf) test bars identical to the blades were vacuum plasma spray coated, diffusion bond treated, and tested to qualify the vacuum plasma spray process for flight hardware testing and application. While NiCrAlY/Cr2O3 offers significant improvement over standard coatings in durability and thermal protection, studies continue with an objective to develop coatings offering even greater improvements.

Holmes, R. R.↗

NASA NTRS1986

Dynamic response of two composite prop-fan models on a nacelle/wing/fuselage half model

Results are presented for blade response wind tunnel tests of two 62.2 cm diameter Prop-Fan (advanced turboprop) models with swept and unswept graphite/epoxy composite blades. Measurements of dynamic response were made with the rotors mounted on a simulated nacelle/wing/fuselage model, with varying tilt, at flow speeds up to 0.85 Mach number. The presence of the wing, downstream of the rotor, induced 1-P responses that were about twice those previously measured for an isolated nacelle installation. The swept blade had less 1-P response than the unswept (straight) blade. The 2-P response was significant for both blades, and was closely correlated to wing lift. Higher order response was not important for the straight blade, but possibly important for the swept blade near critical speeds, due to the proximity of the blade tips to the wing leading edge. Measurements are compared with theoretically based prediction. Correlations between calculated and measured 1-P response were good for the straight blade, and fair for the swept blade. Improvements to the calculation method were identified and implemented.

Smith, Arthur F.↗

NASA NTRS1954

Rotating stall investigation of 0.72 hub-tip ratio single-stage compressor

The rotating stall characteristics of a 0.72 hub-tip ratio, single-stage compressor were investigated. The stage was a 14-inch-diameter replica of the fourth stage of an experimental multistage compressor. No similarity existed between the frequency and propagation rate of the stall patterns observed in the single-stage replica and those observed in the multistage compressor after the fourth stage. A fatigue failure of the rotor blades occurred during the testing which was attributed to a resonance between the stall frequency and the natural bending frequency of the blades.

Graham, Robert W↗

NASA NTRS2002

Rocket Engine Turbine Blade Surface Pressure Distributions Experiment and Computations

Understanding the unsteady aspects of turbine rotor flow fields is critical to successful future turbine designs. A technology program was conducted at NASA's Marshall Space Flight Center to increase the understanding of unsteady environments for rocket engine turbines. The experimental program involved instrumenting turbine rotor blades with miniature surface mounted high frequency response pressure transducers. The turbine model was then tested to measure the unsteady pressures on the rotor blades. The data obtained from the experimental program is unique in two respects. First, much more unsteady data was obtained (several minutes per set point) than has been possible in the past. Also, an extensive steady performance database existed for the turbine model. This allowed an evaluation of the effect of the on-blade instrumentation on the turbine's performance. A three-dimensional unsteady Navier-Stokes analysis was also used to blindly predict the unsteady flow field in the turbine at the design operating conditions and at +15 degrees relative incidence to the first-stage rotor. The predicted time-averaged and unsteady pressure distributions show good agreement with the experimental data. This unique data set, the lessons learned for acquiring this type of data, and the improvements made to the data analysis and prediction tools are contributing significantly to current Space Launch Initiative turbine airflow test and blade surface pressure prediction efforts.

Hudson, Susan T.↗

NASA NTRS1979

Wind tunnel performance of four energy efficient propellers designed for Mach 0.8 cruise

Several advanced aerodynamic and acoustic concepts were investigated in recent wind tunnel tests performed in the NASA-Lewis Research Center 8x6 foot wind tunnel. These concepts included aerodynamically integrated propeller/nacelles, area-ruling, blade sweep, reduced blade thickness, and power (disk) loadings several times higher than conventional designs. Four eight-bladed propeller models were tested to determine aerodynamic performance. Relative noise measurements were made on three of the models at cruise conditions. Three of the models were designed with swept blades and one with straight blades. At the design Mach number of 0.8, power coefficient of 1.7, and advance ratio of 3.06, the straight bladed model had the lowest net efficiency of 75.8 percent. Increasing the sweep to 30 deg improved the performance to near 77 percent. Installation of an area-ruled spinner on a 30 deg sweep model further improved the efficiency to about 78 percent. The model with the highest blade sweep (45 deg) and an area-ruled spinner had the highest net efficiency of 78.7 percent, and at lower power loadings the efficiency exceeded 80 percent. At lower Mach numbers the 30 deg swept model had the highest efficiency. Values near 81 percent were obtained for the design loading at speeds to Mach 0.7. Relative noise measurements indicated that the acoustically designed 45 deg sweep model reduced the near field cruise noise by between 5 and 6 dB.

Jeracki, R. J.↗

NASA NTRS1984

Helicopter stall alleviation using individual-blade control

A new, advanced type of active control for helicopters and its application to the solution of rotor aerodynamic and aeroelastic problems is described. Each blade is individually controlled in the rotating frame over a wide range of frequencies up to the sixth harmonic of rotor speed. The paper describes the design of a system controlling retreating blade stall, and the testing of the system on a model rotor in the wind tunnel. The control inputs considered are higher harmonic blade pitch changes at 2P and 3P, of amplitude and phase such that rotor loading is increased in the fore and aft portions of the rotor disk while rotor loading is reduced on the lateral portions. In this manner retreating blade stall may be alleviated, with corresponding reduction in rotor power requirements and vibration.

Ham, N. D.↗

NASA NTRS1947

Investigation of Axial-flow Fan and Compressor Rotors Designed for Three-dimensional Flow

An investigation has been conducted to determine whether three-dimensional flows may be utilized in axial-flow fan and compressor rotors so that the spanwise load distribution may be varied to obtain high pressure rise. Two rotors, one with approximately uniform and one with solid-body downstream tangential-velocity distributions, were designed and tested at the design blade angle. Radial surveys of total pressure, static pressure, and flow angle were made upstream and downstream of the test rotors through a quantity-coefficient range. Tests of the solid-body rotor were also conducted at a large value of tip clearance. The results indicated that the three-dimensional flows may be utilized with high efficiency and that the three-dimensional theory used in conjunction with two-dimensional cascade data is sufficiently accurate for design purposes. The tests also showed that the tip-clearance losses of rotors highly loaded at the tips are not excessive. The existing three-dimensional theory in simplified for and an illustrative rotor design are presented in appendixes.

Kahane, A↗

DOE OSTI2021

Influence of tower shadow on downwind flexible rotors: Field tests and simulations

Abstract As wind turbine rotors become larger, the blades become more flexible, requiring extra stiffness and cost to avoid the risk of tower strike. Wind turbines in a downwind configuration have a reduced risk of tower strike because the rotor thrust acts away from the tower. However, downwind blades pass through the wake of the tower, and the resulting load variation may contribute to blade fatigue. To date, there have been no field tests to quantify this tower shadow effect on unsteady blade moments. The present study reports on the first field testing of a flexible, downwind, coned rotor and compares the experimental data against simulations run in OpenFAST. The tower shadow effect is simulated using the conventional Powles model and a new Eames model (developed herein), which includes the influence of upstream turbulence. Both models reasonably predict the blade root out‐of‐plane bending moment data and the tower shadow dip magnitude when compared to field test data in Region 3. Tower shadow was found to increase the short‐term Damage Equivalent Loads (DELs) by less than 10% compared to other effects (gravity, shear, and turbulence), and the predictions were consistent with experiments. These results indicate that the tower shadow effect can be reasonably modeled with the simpler Powles model and that the tower shadow effect can be small compared to the effect of turbulence. However, long‐term fatigue due to tower shadow should be included in detailed structural analysis and design of the rotor and the tower.

Simpson, Juliet G.↗

NASA NTRS1985

Free-Tip Rotor Wind Tunnel Test Results

A new rotor blade tip design called the free-tip has been proposed as a means to improve forward flight performance characteristics and reduce oscillatory loads. The free-tip design incorporates a tip that is free to pitch independently of the rest of the blade. Pitching about an axis forward of the quarter-chord, the tip weathervanes into its local wind, thus reducing angle of attack perturbations and the resulting oscillatory lift loadings. A nearly constant nose-up pitching moment is applied mechanically to the tip so that the tip, to maintain pitching equilibrium, produces nearly steady positive lift around the azimuth. A wind-tunnel test of a small-scale, 5.1 m diameter model rotor was conducted to obtain comparative forward flight performance and oscillatory loads data with the tips free and fixed. The free-up was shown to reduce power in trimmed flight over a wide range of advance ratio and thrust; at an advance ratio of 0.3 and C(sub L)/sigma of 0.08 the reduction is 12%. Oscillatory flapwise bending-moments and oscillatory pitch link loads are also reduced, but the oscillatory in-plane bending moments increase.

Stroub, Robert H.↗

NASA NTRS1986

Application of higher harmonic blade feathering on the OH-6A helicopter for vibration reduction

The design, implementation, and flight test results of higher harmonic blade feathering for vibration reduction on the OH-6A helicopter are described. The higher harmonic control (HHC) system superimposes fourth harmonic inputs upon the stationary swashplate. These inputs are transformed into 3P, 4P and 5P blade feathering angles. This results in modified blade loads and reduced fuselage vibrations. The primary elements of this adaptive vibration suppression system are: (1) acceleration transducers sensing the vibratory response of the fuselage; (2) a higher harmonic blade pitch actuator system; (3) a flightworthy microcomputer, incorporating the algorithm for reducing vibrations, and (4) a signal conditioning system, interfacing between the sensors, the microcomputer and the HHC actuators. The program consisted of three distinct phases. First, the HHC system was designed and implemented on the MDHC OH-6A helicopter. Then, the open loop, or manual controlled, flight tests were performed, and finally, the closed loop adaptive control system was tested. In 1983, one portion of the closed loop testing was performed, and in 1984, additional closed loop tests were conducted with improved software. With the HHC system engaged, the 4P pilot seat vibration levels were significantly lower than the baseline ON-6A levels. Moreover, the system did not adversely affect blade loads or helicopter performance. In conclusion, this successful proof of concept project demonstrated HHC to be a viable vibration suppression mechanism.

Straub, F. K.↗

DOE OSTI2019

Mechanical Testing Summary: Optimized Carbon Fiber Composites in Wind Turbine Blade Design

The objective of the Optimized Carbon Fiber project is to assess the commercial viability to develop cost-competitive wind-specific carbon fiber composites to enable larger rotors for increased energy capture. Although glass fiber reinforcement is the primary structural material in wind blade manufacturing, utilization of carbon fiber has been identified as a key enabler for achieving larger rotors because of its higher specific stiffness (stiffness per unit mass), specific strength (strength per unit mass), and fatigue resistance in comparison to glass. This report contains the testing process and results from the mechanical characterization portion of the project. Low-cost textile carbon fiber materials are tested along with a baseline, commercial carbon fiber system common to the wind industry. Material comparisons are made across coupons of similar manufacturing and quality to assess the properties of the novel carbon fibers.

17 WIND ENERGY↗

NASA NTRS1981

Turbojet engine blade damping

The potentials of various sources of nonaerodynamic damping in engine blading are evaluated through a combination of advanced analysis and testing. The sources studied include material hysteresis, dry friction at shroud and root disk interfaces as well as at platform type external dampers. A limited seris of tests was conducted to evaluate damping capacities of composite materials (B/AL, B/AL/Ti) and thermal barrier coatings. Further, basic experiments were performed on titanium specimens to establish the characteristics of sliding friction and to determine material damping constants J and n. All the tests were conducted on single blades. Mathematical models were develthe several mechanisms of damping. Procedures to apply this data to predict damping levels in an assembly of blades are developed and discussed.

Srinivasan, A. V.↗

NASA NTRS1985

Implementation and verification of a comprehensive helicopter coupled rotor - Fuselage analysis

The analytical basis and the application of a Rotor/Airframe Comprehensive Aeroelastic Program (RACAP) are described in detail. The rationale behind each analytical choice is outlined and the modular procedure is described. The program is verified by application to the AH-1G helicopter. The applicability of various airload prediction models is examined, and both the steady and vibratory responses of the blade are compared with flight test data. Reasonable correlation is found between measured and calculated blade response, with excellent correlation for vibration amplitudes at various locations on the fuselage such as engine, pilot seat, and gunner. Within the analytical model, comparisons are drawn between an isolated blade analysis and a coupled rotor/fuselage model. The deficiency of the former in the context of the AH-1G is highlighted.

Wood, E. R.↗