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At least 541 records · Page 30

Hub flexibility effects on propfan vibration

The significance of hub flexibility in the nonlinear static and dynamic analyses of advanced turboprop blades is assessed. The chosen blade is the 0.175 scale model of the GE-A7-B4 unducted fan blade. A procedure for coupling the effective hub stiffness matrix to an MSC/NASTRAN finite element model is defined and verified. A series of nonlinear static and dynamic analyses are conducted on the blade for both rigid and flexible hug configurations. Results indicate that hub flexibility is significant in the nonlinear static and dynamic analyses of the GE-A7-B4. In order to insure accuracy in analyses of other blades, hub flexibility should always be considered.

Ernst, Michael A.↗

Fluid Structure Interaction in a Turbine Blade

An unsteady, three dimensional Navier-Stokes solution in rotating frame formulation for turbomachinery applications is presented. Casting the governing equations in a rotating frame enabled the freezing of grid motion and resulted in substantial savings in computer time. The turbine blade was computationally simulated and probabilistically evaluated in view of several uncertainties in the aerodynamic, structural, material and thermal variables that govern the turbine blade. The interconnection between the computational fluid dynamics code and finite element structural analysis code was necessary to couple the thermal profiles with the structural design. The stresses and their variations were evaluated at critical points on the Turbine blade. Cumulative distribution functions and sensitivity factors were computed for stress responses due to aerodynamic, geometric, mechanical and thermal random variables.

Gorla, Rama S. R.↗

Reactivity Coefficient Calculation for a Low-Power LEU Research Reactor

Core design studies on a 20-MW thermal power low enriched uranium (LEU) fueled research reactor are underway at the NIST Center for Neutron Research (NCNR) with the primary purpose of providing quality neutron beams for scientific research. The 'tank-in-pool' design pattern is adopted for the new reactor: A compact core composed of two horizontally split halves are surrounded by a cylindrical D{sub 2}O reflector tank, and the tank is itself surrounded by a large H{sub 2}O pool, which functions as thermal and biological shielding. The split core consists of 18 MTR-type fuel elements which are evenly distributed into two regions. The LEU fuel used in the study is the U{sub 3}Si{sub 2}-Al dispersion fuel with U-235 enrichment of 19.75%, the only NRC certified LEU fuel in the U.S. The core is cooled and moderated by H{sub 2}O, and separated from D{sub 2}O by zircaloy core boxes. Hafnium control blades are utilized as both criticality and safety control elements for the reactor. They are controlled by a mechanical driver located at the bottom of the core but with the fully withdrawn positions at the top of the core. In a standard reactor calculation, it is necessary to evaluate the reactivity coefficient with respect to some physical parameters such as fuel or moderator temperature. For nearly all reactor designs, negative reactivity coefficients are required for safety. As a light-water cooled thermal reactor, the new reactor is designed to work in an under-moderated mode with the most achievable reactivity. The core is required to have negative reactivity coefficients under any normal or abnormal circumstances such as over power transient, loss of coolant or reflector, etc. Therefore the reactivity coefficient addresses reactor safety concerns as well as provides valuable quantitative parameters for reactor safety analyses. In this summary, three typical reactivity coefficients for the low-power LEU core are calculated using the Monte-Carlo code MCNP-6: the moderator temperature coefficient (MTC), the fuel temperature coefficient (FTC), and the void coefficient (VC). A direct perturbation methodology is applied to calculate all these coefficients. The perturbed case is produced by manually perturbing a single physical property with respect to the reference case (the one with normal operational conditions), as the multiplication factor (i.e. k{sub eff}) of the perturbed case is calculated by MCNP. The corresponding reactivity coefficient is thereby determined by dividing the reactivity change over the associated parameter changes. Core design studies are underway at NIST to develop a low-power LEU fueled beam reactor to advance the neutron source capability at NCNR for the next century. The reactivity effect caused by moderator temperature, fuel temperature and void is investigated though a direct perturbation approach using the MCNP code. The MTC, FTC, and VC for a representative startup core is obtained and the negative effect characteristics of these coefficients are observed. The reactivity effects under several postulated abnormal scenarios are also investigated. The overall negative feedback to the reactivity at each situation is confirmed. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Euler solutions for self-generated rotor blade-vortex interactions

A finite-difference procedure was developed, on the basis of the conservation form of the unsteady three-dimensional Euler equations, for the prediction of rotor blade-vortex interactions (BVIs). Numerical solution procedures were obtained for the analysis of the model parallel BVIs and the more realistic helicopter self-generated-rotor BVIs. It was found that, for self-generated subcritical interactions, the accuracy of the predicted leading edge pressures relied heavily on the user-specified vortex core radius and on the CAMRAD-code-predicted geometry of the interaction vortex elements and their relative orientation with respect to the blade. It was also found that the free-wake model used in CAMRAD to predict the tip vortex trajectory for use in the Euler solution yields lower streamwise and higher axial wake convective velocities than those inferred from the experimental data.

Hassan, A. A.↗

Fretting in aircraft turbine engines

The problem of fretting in aircraft turbine engines is discussed. Critical fretting can occur on fan, compressor, and turbine blade mountings, as well as on splines, rolling element bearing races, and secondary sealing elements of face type seals. Structural fatigue failures have been shown to occur at fretted areas on component parts. Methods used by designers to reduce the effects of fretting are given.

Johnson, R. L.↗

The design and flight test of an engine inlet bulk acoustic liner

This paper summarizes the design, fabrication and flight evaluation of a Kevlar acoustic liner configuration for a JT15D turbofan engine. The liner was designed to suppress, by a measurable amount, a dominant (13,0) BPF tone. This tone or spinning mode was produced for research purposes by installing 41 circumferentially distributed small diameter rods upstream of the 28 fan blades. Duct liner attenuations calculated by a finite element procedure were compared to far field power (insertion) losses deduced from flight data. The finite element program modeled the variable geometry of the JT15D inlet and used a uniform flow with a boundary layer roll-off to model the inlet flow field. Calculated liner losses were generally conservative. That is, measured far field power losses were generally greater than attenuations calculated by the finite element computer program.

Lester, H. C.↗

Overview of Structural Response: Probabilistic Structural Analysis

Advanced analysis methods are required to predict accurately the structural response (static, transient, cyclic, etc.) and accompanying local stresses in space propulsion system components operating in a fatigue environment consisting of complex thermal and mechanical load spectra. The probabilistic approach to structural response consists of the following program elements: (1) composite load spectra, (2) probabilistic structural analysis methods development, (3) probabilitic finite element theory, (4) probabilistic structural analysis application, (5) structural tailoring of turbopump blades, (6) unified theory of dynamic creep buckling/ratcheting, (7) creep buckling/ratcheting analyzer, and (8) nonlinear COBSTRAN development. Research activities on all of these program elements (except the creep buckling/ratcheting analyzer) are under way.

Chamis, C. C.↗

Dynamic characteristics of single crystal SSME blades

The Space Shuttle Main Engine (SSME) High Pressure Fuel Turbopump (HPFTP) blades are currently manufactured using a directionally solidified (DS) material, MAR-M-246+Hf. However, a necessity to reduce the occurrence of fatigue cracking within the DS blades has lead to an interest in the use of a single crystal (SC) material, PWA-1480. A study was initiated to determine the dynamic characteristics of the HPFTP blades made of SC material and find possible critical engine order excitations. This study examined both the first and second stage drive turbine blades of the HPFTP. The dynamic characterization was done analytically as well as experimentally. The analytical study examined the SC first stage HPFTP blade dynamic characteristics under typical operating conditions. The blades were analyzed using MSC/NASTRAN and a finite element model. Two operating conditions, 27500 RPM and 35000 RPM, were investigated.

Moss, L. A.↗

Structural tailoring of advanced turboprops (STAT): User's manual

This user's manual describes the Structural Tailoring of Advanced Turboprops program. It contains instructions to prepare the input for optimization, blade geometry and analysis, geometry generation, and finite element program control. In addition, a sample input file is provided as well as a section describing special applications (i.e., non-standard input).

Brown, K. W.↗

Dynamically Tuned Blade Pitch Links for Vibration Reduction

A passive vibration reduction device in which the conventional main rotor blade pitch link is replaced by a spring/damper element is investigated using a comprehensive rotorcraft analysis code. A case study is conducted for a modern articulated helicopter main rotor. Correlation of vibratory pitch link loads with wind tunnel test data is satisfactory for lower harmonics. Inclusion of unsteady aerodynamics had little effect on the correlation. In the absence of pushrod damping, reduction in pushrod stiffness from the baseline value had an adverse effect on vibratory hub loads in forward flight. However, pushrod damping in combination with reduced pushrod stiffness resulted in modest improvements in fixed and rotating system hub loads.

Milgram, Judah↗

Numerical simulations of three-dimensional rotor blade-vortex interactions

A numerical procedure which has been developed (Hassan and Charles, 1989) for the prediction of helicopter blade loads during self-generated blade-vortex interactions (BVI) is described. These BVIs result in significant and frequent impulsive changes in the rotor blade aerodynamic loads and moments that are known to lead to vibrations and severe noise problems. Potential BVIs are identified and tracked in time at even increments of rotor azimuth employing the lifting line helicopter/rotor trim code CAMRAD. The accuracy of the predicted leading edge pressures for self-generated interactions is shown to rely heavily on the user-specified vortex core radius, and more significantly on the CAMRAD-predicted geometry of the interaction vortex elements and their relative orientation with respect to the blade. Thus, the robustness of the surface transpiration approach for modeling subcritical-type BVIs is proven.

Hassan, A. A.↗

Dynamics of tilting proprotor aircraft in cruise flight

A nine degree-of-freedom theoretical model is developed for investigations of the dynamics of a proprotor operating in high inflow axial flight on a cantilever wing. The basic characteristics of the rotor high inflow aerodynamics and the resulting rotor aeroelastic behavior are discussed. The problems of classical whirl flutter, the two-bladed rotor, and the influence of the proprotor on the stability derivatives of the aircraft are treated briefly. The influence of various elements of the theoretical model is discussed, including the modeling used for the blade and wing aerodynamics, and the influence of the rotor lag degree of freedom. The results from tests of two full-scale proprotors - a gimballed, stiff-inplane rotor and a hingeless, soft-inplane rotor - are presented; comparisons with the theoretical results show good correlation.

Johnson, W.↗

Aeroelastic optimization of an advanced geometry helicopter rotor

Sensitivity derivatives of blade loads and aeroelastic stability of a helicopter rotor in forward flight are calculated as an integral part of a basic aeroelastic analysis using a direct analytical approach. Design variables include nonstructural mass and its placement, chordwise offset of blade center of gravity and aerodynamic center from the elastic axis, blade bending stiffnesses (flap, lag, torsion), and tip geometry (sweep, anhedral, pretwist and planform taper). By means of a sensitivity study, the importance of different design variables on oscillatory hub loads and damping of blade modes is examined. Aeroelastic and sensitivity analyses of the rotor based on a finite element method in space and time are linked with automated optimization algorithms to perform optimization studies of rotor blades. Optimum design solutions, calculated for a four-bladed, soft-inplane hingeless rotor achieved a reduction of 25-60 percent of all 4/rev loads.

Ganguli, Ranjan↗

Aeroelastic optimization of a helicopter rotor

Structural optimization of a hingeless rotor is investigated to reduce oscillatory hub loads while maintaining aeroelastic stability in forward flight. Design variables include spanwise distribution of nonstructural mass, chordwise location of blade center of gravity and blade bending stiffnesses (flap, lag and torsion). A comprehensive aeroelastic analysis of rotors, based on a finite element method in space and time, is linked with optimization algorithms to perform optimization of rotor blades. Sensitivity derivatives of blade response, hub loads, and eigenvalues with respect to the design variables are derived using a direct analytical approach, and constitute an integral part of the basic blade response and stability analyses. This approach reduces the computation time substantially; an 80 percent reduction of CPU time to achieve an optimum solution, as compared to the widely adopted finite difference approach. Through stiffness and nonstructural mass distributions, a 60-90 percent reduction in all six 4/rev hub loads is achieved for a four-bladed soft-inplane rotor.

Lim, Joon W.↗

Thermal stresses of a wind turbine blade made of orthotropic material

This study is to investigate the thermal stress of a wind turbine blade made of wood composite material. First, the governing partial differential equation on heat conduction is stated, then, a finite element procedure using a variational approach is employed for the solution of the governing equation. Thus, the temperature field throughout the blade is determined. Next, based on the temperature field, a finite element procedure using potential energy approach is applied to determine the thermal stress field. A set of results is obtained through the use of a computer, which is considered to be satisfactory.

Fu, Kuan-Chen↗

On 3-D inelastic analysis methods for hot section components (base program)

A 3-D Inelastic Analysis Method program is described. This program consists of a series of new computer codes embodying a progression of mathematical models (mechanics of materials, special finite element, boundary element) for streamlined analysis of: (1) combustor liners, (2) turbine blades, and (3) turbine vanes. These models address the effects of high temperatures and thermal/mechanical loadings on the local (stress/strain)and global (dynamics, buckling) structural behavior of the three selected components. Three computer codes, referred to as MOMM (Mechanics of Materials Model), MHOST (Marc-Hot Section Technology), and BEST (Boundary Element Stress Technology), have been developed and are briefly described in this report.

Wilson, R. B.↗

Advances in 3-D Inelastic Analysis Methods for hot section components

3-D Inelastic Analysis Methods are described. These methods consist of a series of new computer codes embodying a progression of mathematical models (mechanics of materials, specialty finite element, boundary element) for streamlined analysis of: (1) combustor liners, (2) turbine blades, and (3) turbine vanes. These models address the effects of high temperatures and thermal/mechanical loadings on the local (stress/strain) and global (dynamics, buckling) structural behavior of the three selected components. Three computer codes, referred to as MOMM (Mechanics of Materials Model), MHOST (MARC-Hot Section Technology), and BEST (Boundary Element Stress Technology), have been developed and are briefly described in this paper.

Chamis, Christos C.↗

Development of a unified constitutive model for an isotropic nickel base superalloy Rene 80

Accurate analysis of stress-strain behavior is of critical importance in the evaluation of life capabilities of hot section turbine engine components such as turbine blades and vanes. The constitutive equations used in the finite element analysis of such components must be capable of modeling a variety of complex behavior exhibited at high temperatures by cast superalloys. The classical separation of plasticity and creep employed in most of the finite element codes in use today is known to be deficient in modeling elevated temperature time dependent phenomena. Rate dependent, unified constitutive theories can overcome many of these difficulties. A new unified constitutive theory was developed to model the high temperature, time dependent behavior of Rene' 80 which is a cast turbine blade and vane nickel base superalloy. Considerations in model development included the cyclic softening behavior of Rene' 80, rate independence at lower temperatures and the development of a new model for static recovery.

Ramaswamy, V. G.↗