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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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NASA NTRS2012

Impacts of an Ammonia Leak on the Cabin Atmosphere of the International Space Station

Toxic chemical release into the cabin atmosphere is one of the three major emergency scenarios identified on the International Space Station (ISS). The release of anhydrous ammonia, the coolant used in the U.S. On-orbit Segment (USOS) External Active Thermal Control Subsystem (EATCS), into the ISS cabin atmosphere is one of the most serious toxic chemical release cases identified on board ISS. The USOS Thermal Control System (TCS) includes an Internal Thermal Control Subsystem (ITCS) water loop and an EATCS ammonia loop that transfer heat at the interface heat exchanger (IFHX). Failure modes exist that could cause a breach within the IFHX. This breach would result in high pressure ammonia from the EATCS flowing into the lower pressure ITCS water loop. As the pressure builds in the ITCS loop, it is likely that the gas trap, which has the lowest maximum design pressure within the ITCS, would burst and cause ammonia to enter the ISS atmosphere. It is crucial to first characterize the release of ammonia into the ISS atmosphere in order to develop methods to properly mitigate the environmental risk. This paper will document the methods used to characterize an ammonia leak into the ISS cabin atmosphere. A mathematical model of the leak was first developed in order to define the flow of ammonia into the ISS cabin atmosphere based on a series of IFHX rupture cases. Computational Fluid Dynamics (CFD) methods were then used to model the dispersion of the ammonia throughout the ISS cabin and determine localized effects and ventilation effects on the dispersion of ammonia. Lastly, the capabilities of the current on-orbit systems to remove ammonia were reviewed and scrubbing rates of the ISS systems were defined based on the ammonia release models. With this full characterization of the release of ammonia from the USOS TCS, an appropriate mitigation strategy that includes crew and system emergency response procedures, personal protection equipment use, and atmosphere monitoring and scrubbing hardware can be established.

Duchesne, Stephanie M.↗

NASA NTRS1992

Experiment/facility requirements document for the Space Station Furnace Facility. Section 1: Integrated configuration

The function of the Space Station Furnace Facility (SSFF) is to support materials research into the crystal growth and solidification processes of electronic and photonic materials, metals and alloys, and glasses and ceramics. To support this broad base of research requirements, the SSFF will employ a variety of furnace modules which will be operated, regulated, and supported by a core of common subsystems. Furnace modules may be reconfigured or specifically developed to provide unique solidification conditions for each set of experiments. The SSFF modular approach permits the addition of new or scaled-up furnace modules to support the evolution of the facility as new science requirements are identified. The SSFF Core is of modular design to permit augmentation for enhanced capabilities. The fully integrated configuration of the SSFF will consist of three racks with the capability of supporting up to two furnace modules per rack. The initial configuration of the SSFF will consist of two of the three racks and one furnace module. This Experiment/Facility Requirements Document (E/FRD) describes the integrated facility requirements for the Space Station Freedom (SSF) Integrated Configuration-1 (IC1) mission. The IC1 SSFF will consist of two racks: the Core Rack, with the centralized subsystem equipment; and the Experiment Rack-1, with Furnace Module-1 and the distributed subsystem equipment to support the furnace. The SSFF support functions are provided by the following Core subsystems: power conditioning and distribution subsystem (SSFF PCDS); data management subsystem (SSFF DMS); thermal control Subsystem (SSFF TCS); gas distribution subsystem (SSFF GDS); and mechanical structures subsystem (SSFF MSS).

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NASA NTRS1990

High-Latitude Communications Satellite (HILACS)

The Naval Postgraduate School in the AE 4871 Advanced Spacecraft Design course designed a communications satellite (HILACS) that will provide a continuous UHF communications link between stations located north of the region covered by geosynchronous communications satellites. The communications payload will operate only for that portion of the orbit necessary to provide specific coverage. The satellite orbit is elliptic with perigee at 1204 km in the Southern Hemisphere and an apogee at 14,930 km with 63.4 degrees inclination. Analysis and design of each of the subsystems was done to the extent possible within the constraints of an eleven week quarter and the design and analysis tools available. Work was completed in orbital analysis, the reaction control system, attitude control subsystem, electric power subsystem, telemetry, tracking, and control, thermal control subsystem, and the structures subsystem. The design team consisted of 12 students. Additional support was provided by the Jet Propulsion Laboratory and the Naval Research Laboratory.

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NASA NTRS1985

An evaluation of oxygen-hydrogen propulsion systems for the Space Station

Conceptual designs for O2/H2 chemical and resistojet propulsion systems for the space station was developed and evaluated. The evolution of propulsion requirements was considered as the space station configuration and its utilization as a space transportation node change over the first decade of operation. The characteristics of candidate O2/H2 auxiliary propulsion systems are determined, and opportunities for integration with the OTV tank farm and the space station life support, power and thermal control subsystems are investigated. OTV tank farm boiloff can provide a major portion of the growth station impulse requirements and CO2 from the life support system can be a significant propellant resource, provided it is not denied by closure of that subsystem. Waste heat from the thermal control system is sufficient for many propellant conditioning requirements. It is concluded that the optimum level of subsystem integration must be based on higher level space station studies.

Klemetson, R. W.↗

NASA NTRS1985

An evaluation of oxygen/hydrogen propulsion systems for the Space Station

Conceptual designs for O2/H2 chemical and resistojet propulsion systems for the Space Station was developed and evaluated. The evolution of propulsion requirements was considered as the Space Station configuration and its utilization as a space transportation node change over the first decade of operation. The characteristics of candidate O2/H2 auxiliary propulsion systems are determined, and opportunities for integration with the OTV tank farm and the Space Station life support, power and thermal control subsystems are investigated. OTV tank farm boiloff can provide a major portion of the growth station impulse requirements and CO2 from the life support system can be a significant propellant resource, provided it is not denied by closure of that subsystem. Waste heat from the thermal control system is sufficient for many propellant conditioning requirements. It is concluded that the optimum level of subsystem integration must be based on higher level Space Station studies.

Klemetson, R. W.↗

NASA NTRS1987

The thermal control challenge of the Mars observer spacecraft

The thermal control subsystem for the Mars Observer spacecraft has been synthesized from hardware currently in use on earth-orbiting satellites. Heat input to the spacecraft from environmental and internal sources varies widely throughout the mission, and system requirements, such as accommodation of payload instrument fields-of-view and minimization of weight and power, limit the sizes and locations of thermal control elements. Subsystem components are primarily passive, although heaters and louvers provide augmented control where required. Spacecraft-level finite difference thermal models have shown that all component temperature requirements are met with margin.

Braun, C. E.↗

NASA NTRS1971

Synchronous meteorological satellite system description document, volume 3

The structural design, analysis, and mechanical integration of the synchronous meteorological satellite system are presented. The subjects discussed are: (1) spacecraft configuration, (2) structural design, (3) static load tests, (4) fixed base sinusoidal vibration survey, (5) flight configuration sinusoidal vibration tests, (6) spacecraft acoustic test, and (7) separation and shock test. Descriptions of the auxiliary propulsion subsystem, the apogee boost motor, communications system, and thermal control subsystem are included.

Pipkin, F. B.↗

NASA NTRS1986

Controlled Ecological Life Support Systems (CELSS) conceptual design option study

Results are given of a study to explore options for the development of a Controlled Ecological Life Support System (CELSS) for a future Space Station. In addition, study results will benefit the design of other facilities such as the Life Sciences Research Facility, a ground-based CELSS demonstrator, and will be useful in planning longer range missions such as a lunar base or manned Mars mission. The objectives were to develop weight and cost estimates for one CELSS module selected from a set of preliminary plant growth unit (PGU) design options. Eleven Space Station CELSS module conceptual PGU designs were reviewed, components and subsystems identified and a sensitivity analysis performed. Areas where insufficient data is available were identified and divided into the categories of biological research, engineering research, and technology development. Topics which receive significant attention are lighting systems for the PGU, the use of automation within the CELSS system, and electric power requirements. Other areas examined include plant harvesting and processing, crop mix analysis, air circulation and atmosphere contaminant flow subsystems, thermal control considerations, utility routing including accessibility and maintenance, and nutrient subsystem design.

Oleson, Melvin↗

NASA NTRS1994

Small spacecraft power and thermal subsystems

This white paper provides a general guide to the conceptual design of satellite power and thermal control subsystems with special emphasis on the unique design aspects associated with small satellites. The operating principles of these technologies are explained and performance characteristics of current and projected components are provided. A tutorial is presented on the design process for both power and thermal subsystems, with emphasis on unique issues relevant to small satellites. The ability of existing technology to meet future performance requirements is discussed. Conclusions and observations are presented that stress cost-effective, high-performance design solutions.

Eakman, D.↗

NASA NTRS1974

Thermal design of the Viking lander capsule

During the summer of 1975, two Viking spacecraft will be launched toward Mars, each consisting of a lander capsule coupled to an orbiter. About a year later, the orbiters will go into orbit around Mars and then the landers will descend to begin operation on the surface of Mars for 90 day missions. This paper describes the thermal control aspects of the lander capsule design and operation. The paper presents the thermal control requirements, the design philosophy and approach to solving these thermal problems, and then a description of the resulting thermal control subsystem design features. It concludes with a summary of the vehicle thermal performance characteristics as determined from both analysis and system tests under simulated thermal environments.

Tracey, T. R.↗

NASA NTRS2010

TPSAS-NF1676L-11132-DND

The Orion Pad Abort 1 Flight Test occurred on May 6th, 2010 at White Sands Missile Range in New Mexico. The test was the first for the Orion vehicle and was primarily a test of the Orion Launch Abort System’s ability to execute an abort from the launch pad. The test was successful, and, in most cases, results were well within predicted outcomes. For this test, the thermal control subsystem was an inherent part of the flight operations team. The thermal team provided pre-launch predictions of component temperatures, set component temperature limits, and monitored those limits during the flight operations process as part of the primary flight operations team. The thermal team was also responsible for day-of-flight predictions of the main abort motor’s propellant mean bulk temperature, a key launch constraint for the test. After the test, thermal data was collected, reviewed, and compared against pre-launch predictions showing very good agreement in most areas. Based on the pre-test and flight operations experience, a detailed list of lessons learned has been developed and will be reviewed prior to potential future Orion or other such flight tests.

Joseph F Gasbarre↗

NASA NTRSDate not supplied

TPSAS-NF1676L-11021-DND

The Orion Pad Abort 1 Flight Test occurred on May 6th, 2010 at White Sands Missile Range in New Mexico. The test was the first for the Orion vehicle and was primarily a test of the Orion Launch Abort System’s ability to execute an abort from the launch pad. The test was successful and in most cases results were well within predicted outcomes. For this test, the thermal control subsystem was an inherent part of the flight operations team. The thermal team provided pre-launch predictions of component temperatures, set component temperature limits, and monitored those limits during the flight operations process as part of the primary flight operations team. The thermal team was also responsible for day-of-flight predictions of the main abort motor’s propellant mean bulk temperature, a key launch constraint for the test. After the test, thermal data was collected, reviewed, and compared against pre-launch predictions showing very good agreement in most areas. Based on the pre-test and flight operations experience, a detailed list of lessons learned has been developed and will be reviewed prior to potential future Orion or other such flight tests.

Joseph F Gasbarre↗

NASA NTRS1984

Space station design - Innovation and compromise

The NASA manned space station will consist of three main elements: habitable modules, solar collectors, and their interconnecting hardware. The most arduous of the requirements to be met by this configuration is the simultaneous integration of terrestrial, solar, and celestial viewing instruments, since omnidirectional simultaneous viewing is made difficult by the station's large solar energy collection devices. The space station also imposes unique design conditions on individual subsystems, such as the power distribution and energy storage hardware. In particular, the thermal control subsystem must be designed to meet a variety of mission, payload, and housekeeping tasks that demand a large heat rejection capacity. Novel environmental control and life support subsystem technology will be indispensable.

Powell, L. E.↗

NASA NTRS2026

Development of the METMAN Thermal Desktop Human Model for System Integration

Human thermal analysis and model development inform NASA’s space suit development, vehicle/habitat design, and survivability studies. Historically, human thermal models such as the 41-node metabolic man (METMAN) and the Wissler model have been standalone software tools developed with FORTRAN, a programming language known for its high performance in computationally intensive applications. Though efficient, these standalone programs pose challenges to coupled human-system analysis with detailed life support and thermal control subsystem models in other commercial software. This paper describes the conversion of the METMAN human thermal model from a standalone FORTRAN program to a model in Thermal Desktop (Ansys), a commonly used CAD-based simulation software for engineering that specializes in heat transfer, thermal radiation, and fluid flow analysis. This format was chosen to best facilitate model sharing and compatibility, enabling the direct integration of METMAN human thermal analysis with subsystem models across NASA programs and commercial partners.

Elizabeth Thurston↗

NASA NTRS1973

Solar Electric Propulsion Stage design

This paper summarizes the analyses and design studies performed for the Solar Electric Propulsion Stage (SEPS). Mission analysis results were used to establish general design requirements. A performance sensitivity analysis was then used to define an operational power level of 21 kW for accomplishing a broad range of interplanetary and earth-orbital missions. With this base, propulsion system and stage subsystem design analyses were performed to support concept and configuration studies. Design study areas include solar array, thrust subsystem, thermal control, structures, and astrionics. Results are presented primarily for areas not covered by more specific technical papers (i.e., thrust subsystem, solar array, design requirements and configuration studies).

Masek, T. D.↗

NASA NTRS1975

Large Space Telescope support systems module thermal control

In 1982, an unmanned three-meter class Cassegrainian telescopic system referred to as the Large Space Telescope (LST) will be placed in earth orbit by the Shuttle. The LST consists of a telescope system and surrounding support structure that is referred to as the support system module (SSM). This paper summarizes the thermal control subsystem for several candidate SSM designs. Major emphasis has been given to the LST/SSM design concept that includes a thermally isolated aft cylinder compartment that contains subsystem components. Requirements, interfaces and thermal math modeling methods are presented. Analysis results demonstrate that a cold-biased thermal design using electrical heaters is promising.

Chapter, J. J.↗

NASA NTRS1981

ATS-6 engineering performance report. Volume:Program and systems summaries: Mechanical and thermal details

The overall mission and spacecraft systems, testing, and operations are summarized. The mechanical subsystems are reviewed, encompassing mechanical design requirements; separation and deployment mechanisms; design and performance evaluation; and the television camera reflector monitor. Thermal control and contamination are discussed in terms of thermal control subsystems, design validation, subsystems performance, the advanced flight experiment, and the quartz-crystal microbalance contamination monitor.

Wales, R. O.↗

NASA NTRS1974

Applications Technology Satellite ATS-6 experiment checkout and continuing spacecraft evaluation report

The activities of the ATS-6 spacecraft are reviewed. The following subsystems and experiments are summarized: (1) radio beacon experiments; (2) spacecraft attitude precision pointing and slewing adaptive control experiment; (3) satellite instruction television experiment; (4) thermal control subsystem; (5) spacecraft propulsion subsystem; (6) telemetry and control subsystem; (7) millimeter wave experiment; and (8) communications subsystem. The results of performance evaluation of its subsystems and experiments are presented.

Moore, W.↗