Additive manufacturing of soft magnets for electrical machines—a review
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High spatial resolution magnetic x-ray spectromicroscopy at x-ray photon energies near the cobalt L 3 resonance was applied to probe an amorphous 50 nm thin SmCo 5 film prepared by off-axis pulsed laser deposition onto an x-ray transparent 200 nm thin Si 3 N 4 membrane. Alternating gradient magnetometry shows a strong in-plane anisotropy and an only weak perpendicular magnetic anisotropy, which is confirmed by magnetic transmission soft x-ray microscopy images showing over a field of view of 10 μm a primarily stripe-like domain pattern but with local labyrinth-like domains. Soft x-ray ptychography in amplitude and phase contrast was used to identify and characterize local magnetic and structural features over a field of view of 1 μm with a spatial resolution of about 10 nm. There, the magnetic labyrinth domain patterns are accompanied by nanoscale structural inclusions that are primarily located in close proximity to the magnetic domain walls. In conclusion, our analysis suggests that these inclusions are nanocrystalline Sm 2 Co 17 phases with nominally in-plane magnetic anisotropy.
Abstract For transformers and inductors to meet the world’s growing demand for electrical power, more efficient soft magnetic materials with high saturation magnetic polarization and high electrical resistivity are needed. This work aimed at the development of a soft magnetic composite synthesized via spark plasma sintering with both high saturation magnetic polarization and high electrical resistivity for efficient soft magnetic cores. CoFe powder particles coated with an insulating layer of Al 2 O 3 were used as feedstock material to improve the electrical resistivity while retaining high saturation magnetic polarization. By maintaining a continuous non-magnetic Al 2 O 3 phase throughout the material, both a high saturation magnetic polarization, above 1.5 T, and high electrical resistivity, above 100 μΩ·m, were achieved. Through microstructural characterization of samples consolidated at various temperatures, the role of microstructural evolution on the magnetic and electronic properties of the composite was elucidated. Upon consolidation at relatively high temperature, the CoFe was to found plastically deform and flow into the Al 2 O 3 phase at the particle boundaries and this phenomenon was attributed to low resistivity in the composite. In contrast, at lower consolidation temperatures, perforation of the Al 2 O 3 phase was not observed and a high electrical resistivity was achieved, while maintaining a high magnetic polarization, ideal for more efficient soft magnetic materials for transformers and inductors.
We have examined the transmission of soft X-ray pulses from the FERMI free electron laser through carbon films of varying thickness, quantifying nonlinear effects of pulses above and below the carbon K-edge. At typical of soft X-ray free electron laser intensities, pulses exhibit linear absorption at photon energies above and below the K-edge, ~308 and ~260 eV, respectively; whereas two-photon absorption becomes significant slightly below the K-edge, ~284.2 eV. The measured two-photon absorption cross section at 284.18 eV (~6 x 10-48 cm4 s) is 7 orders of magnitude above what is expected from a simple theory based on hydrogen-like atoms - a result of resonance effects.
This review highlights recent efforts on applying electron microscopy (EM) to soft (including biological) nanomaterials. We will show how developments of both the hardware and software of EM have enabled new insights into the formation, assembly, and functioning (e.g., energy conversion and storage, phonon/photon modulation) of these materials by providing shape, size, phase, structural, and chemical information at the nanometer or higher spatial resolution. Specifically, we first discuss standard real-space two-dimensional imaging and analytical techniques which are offered conveniently by microscopes without special holders or advanced beam technology. The discussion is then extended to recent advancements, including visualizing three-dimensional morphology of soft nanomaterials using electron tomography and its variations, identifying local structure and strain by electron diffraction, and recording motions and transformation by in situ EM. On these advancements, we cover state-of-the-art technologies designed for overcoming the technical barriers for EM to characterize soft materials as well as representative application examples. Here, the even more recent integration of machine learning and its impacts on EM are also discussed in detail. With our perspectives of future opportunities offered at the end, we expect this review to inspire and stimulate more efforts in developing and utilizing EM-based characterization methods for soft nanomaterials at the atomic to nanometer length scales in academic research and industrial applications.
X-ray imaging of soft tissue is made difficult by their low absorbance. The use of x-ray phase imaging and tomography can significantly enhance the detection of these tissues and several approaches have been proposed to this end. Methods such as analyzer-based imaging or grating interferometry produce differential phase projections that can be used to reconstruct the 3D distribution of the sample refractive index. We report on the quantitative comparison of three different methods to obtain x-ray phase tomography with filtered back-projection from differential phase projections in the presence of noise. The three procedures represent different numerical approaches to solve the same mathematical problem, namely phase retrieval and filtered back-projection. It is found that obtaining individual phase projections and subsequently applying a conventional filtered back-projection algorithm produces the best results for noisy experimental data, when compared with other procedures based on the Hilbert transform. The algorithms are tested on simulated phantom data with added noise and the predictions are confirmed by experimental data acquired using a grating interferometer. The experiment is performed on unstained adult zebrafish, an important model organism for biomedical studies. The method optimization described here allows resolution of weak soft tissue features, such as muscle fibers.
Joining soft polymers and metals is receiving increasing attention in both industry and academia to enable the manufacturing of innovative products. One motivation arises from the production of next-generation heat exchanges, the structure of which is primarily composed of polymers and metals. Waste heat coming from low temperature exhaust gas stream is significant in industries in the U.S. However, traditional heat exchangers that are available to recover heat in the presence of small temperature difference are large and costly, restricting the wide application of such heat exchangers. To address this challenge, a hybrid materials design is proposed to achieve a balance between thermal conductivity and mechanical strength. High quality requirement induced by the changing operating conditions necessitates a strong bonding between polymers and copper. In this research, the possibility of using ultrasonic welding, which is conventionally employed to join dissimilar or similar metal layers, is explored. Preliminary results from welding experiments and tensile shear tests reveal that two bonding modes exist in the welding of PET and copper. Furthermore, analysis of power signals collected during welding shows that one can potentially monitor and optimize welding processes using monitoring signals. It is concluded from this study that ultrasonic welding has excellent potential in joining soft polymers and metals. Future work is also discussed on the process improvement and mechanism investigation.
A Black Brant VC rocket was used to scan the Coma and Virgo clusters in order to measure structure in the X-ray sources. The rocket also made measurements of soft X-ray spectra, soft X-ray background flux during a 50 deg scan of the sky, soft X-rays from De Voucoulers 50, set limits to the energy dependence of soft X-ray background spectra, and the flux of solar 584 A radiation resonantly scattered by interstellar He flowing through the solar system.
We report on XMM-Newton/Chandra/Swift/Hubble Space Telescope observations of the ultraluminous X-ray source (ULX) in NGC 247, which is found to make transitions between the supersoft ultraluminous (SSUL) regime with a spectrum dominated by a cool (∼0.1 keV) blackbody component and the soft ultraluminous (SUL) regime with comparable luminosities shared by the blackbody and power-law components. Multi-epoch observations revealed an anti-correlation between the blackbody radius and temperature, R{sub bb}∝T{sub bb}{sup −2.8±0.3}, ruling out a standard accretion disk as the origin of the soft X-ray emission. The soft X-ray emission is much more variable on both short and long timescales in the SSUL regime than in the SUL regime. We suggest that the SSUL regime may be an extension of the ultraluminous state toward the high accretion end, being an extreme case of the SUL regime, with the blackbody emission arising from the photosphere of thick outflows and the hard X-rays being emission leaked from the embedded accretion disk via the central low-density funnel or advected through the wind. However, the scenario that the supersoft ULXs are standard ULXs viewed nearly edge-on cannot be ruled out. Flux dips on a timescale of 200 s were observed. The dips cannot be explained by an increase of absorption, but could be due to the change of accretion rate or related to thermal fluctuations in the wind or disk. The optical emission of NGC 247 ULX exhibits a blackbody spectrum at a temperature of 19,000 K with a radius of 20 R{sub ⊙}, likely arising from an OB supergiant companion star.
We calculate soft phase-space and loop master integrals for the computation of color-singlet cross sections through N 3 LO in perturbative QCD. Our results are functions of homogeneous transcendental weight and include the first nine terms in the expansion in the dimensional regulator ϵ. We discuss the application of our results to the computation of deeply-inelastic scattering and e + e - annihilation processes. We use these results to compute the perturbative coefficient functions for the Drell-Yan and gluon-fusion Higgs boson production cross sections to higher orders in ϵ through N 3 LO in QCD in the limit where only soft partons are produced on top of the colorless final state. Furthermore, we extract the anomalous dimension of the inclusive threshold soft function and of the N-Jettiness beam and jet functions to N 4 LO in perturbative QCD.
Advanced soft magnetic materials are needed to match high-power density and switching frequencies made possible by advances in wide band-gap semiconductors. Magnetics capable of operating at higher operating frequencies have the potential to greatly reduce the size of megawatt level power electronics. In this article, we examine the role of soft magnetic materials in high-frequency power applications and we discuss current material's limitations and highlight emerging trends in soft magnetic material design for high-frequency and power applications using the materials paradigm of synthesis -> structure -> property -> performance relationships.
Here, in this work, we revisit unitary irreducible representations of the Bondi–Metzner–Sachs (BMS) group discovered by McCarthy. Representations are labelled by an infinite number of supermomenta in addition to 4-momentum. Tensor products of these irreducible representations lead to particle-like states dressed by soft gravitational modes. Conservation of 4-momentum and supermomentum in the scattering of such states leads to a memory effect encoded in the outgoing soft modes. We note there exist irreducible representations corresponding to soft states with strictly vanishing 4-momentum, which may nevertheless be produced by scattering of particle-like states. This fact has interesting implications for the S-matrix in gravitational theories.
Liquid crystal blue phases (BPs) are three-dimensional soft crystals with unit cell sizes orders of magnitude larger than those of classic, atomic crystals. The directed self-assembly of BPs on chemically patterned surfaces uniquely enables detailed in situ resonant soft x-ray scattering measurements of martensitic phase transformations in these systems. The formation of twin lamellae is explicitly identified during the BPII-to-BPI transformation, further corroborating the martensitic nature of this transformation and broadening the analogy between soft and atomic crystal diffusionless phase transformations to include their strain-release mechanisms.