Nylon bit removes cork insulation without damage to substrate
Nylon router bit in an electric hand-held drill removes small quantities of cork insulation from a metal or fiber glass surface without cutting or scratching the surface.
Crandall, J. C.↗
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Results for “scratch”
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Copper-acrylic enamel serves as lubricant for cold drawing of refractory metals
Acrylic enamel spray containing metallic copper pigment lubricates refractory metal tubing during cold drawing operations so that the tubing surface remains free from scratches and nicks and does not seize in the die. Zirconium alloys, zirconium, tantalum alloys, niobium alloys, vanandium alloys and titanium alloys have been drawn using this lubricant.
Beane, C.↗
Abraded cadmium-plated cable connectors repaired by conversion coating
Conversion coating procedure repairs scratched and abraded cadmium-plated aluminum cable connectors while they are in assembly.
Simmons, J. R.↗
Surface-crack detection by microwave methods
Microwave surface-crack detection system examines metallic surfaces with a noncontacting probe. The change in the microwave signal reflected from the surface under investigation is an indication of the existence of surface flaws. This technique can detect flaws and scratches as small as 100 microinches.
Feinstein, L.↗
Semiautomatic inspection of microfilm records
Semiautomatic machine inspects microfilm for deficiencies. Advantages of microfilm inspector are uniformity of inspection method, increased speed of inspection, and improved quality through elimination of scratches and finger marks.
Klein, E. L.↗
Pneumatic mirror support system
The invention is directed to a support system for the primary mirror of a telescope or telespectrograph. The pneumatic support system is primarily adapted to support of the primary mirror which is generally of a large dimension and of a frangible material which requires that the mirror not be scratched or unduly restricted from movement.
Kenneth L Kemp↗
Salvaging surface-damaged aluminum castings
Repair operation for damaged aluminum parts includes anodizing the part, removing the oxide layer, filling the pit or scratch with copper, capping the fill with cadmium, and hand polishing.
Hanna, T. L.↗
Ion-beam deposition of thin films of diamondlike carbon
Ion beam deposition of insulating carbon thin films on room temperature substrates, considering transparency, index of refraction, insulating capacity, glass scratching ability, etc
Aisenberg, S.↗
Design and fabrication of prototype system for early warning of impending bearing failure
Ball bearing performance tests run on several identical ball bearings under a variety of load, speed, temperature, and lubrication conditions are reported. Bearing temperature, torque, vibration, noise, strain, cage speed, etc., were monitored to establish those measurements most suitable as indicators of ball bearing health. Tape records were made under steady-state conditions of a variety of speeds and loads. Sample sections were selected for narrowband spectral analysis with a real time analyzer. An artificial flow was created across the inner race surface of one bearing using an acid etch technique to produce the scratch. Tape records obtained before and after established a characteristic frequency response that identifies the presence of the flow. The signals found most useful as indicators of performance degradation were ultrasonic outputs.
Broderick, J. J.↗
Glass encapsulation provides extra protection for IC semiconductor devices
Oxide-passivated semiconductor chip is given protective glass coating by means of vapor deposition over metallic substrate of integrated circuit (IC). Method provides more reliable oxide-passivation and hermetic sealing in current use. Chips and scratches incurred during dicing, testing, and assembly are markedly reduced.
Doelp, W. L., Jr.↗
Preliminary measurements on heat balance in pneumatic tires
A variety of tests was undertaken to determine the nature of heat generation associated with a pneumatic tire operating under various conditions. Tests were conducted to determine the magnitude and distribution of internally generated heat caused by hysteresis in the rubber and ply fabric in an automobile tire operating under conditions of load, pressure, and velocity representative of normal operating conditions. These included tests at various yaw angles and tests with braking applied. In other tests, temperature sensors were mounted on a road to measure the effect of a tire rolling over and an attempt was made to deduce the magnitude and nature of interfacial friction from the resulting information. In addition, tests were performed using the scratch plate technique to determine the nature of the motion between the tire and road. Finally, a model tire was tested on a roadwheel, the surface covering which could be changed, and an optical pyrometer was used to measure rubber surface temperatures.
Nybakken, G. H.↗
The nature of dark-etching rims in meteoritic taenite.
Taenite fields when etched develop a cloudy brown rim with approximate compositional limits of 25 and 40% Ni. In iron meteorites this cloudy zone is only a few microns wide, with a sharp, high-Ni edge about 1 micron from the kamacite interface and a diffuse edge several microns from the central plessite. It is always present in irons unless the meteorite has been cosmically or terrestrially reheated. X-ray and electron diffraction of grains scratched from exceptionally larger areas of cloudy taenite in the mesosiderite Estherville show that this etching zone contains a fine exsolution of kamacite. Detailed electron-probe investigations of taenite in Estherville show that there is a step in the M-shaped Ni profile at the sharp, high-Ni edge of the cloudy region, the Ni dropping suddenly from approximately 45 to 42%. It is proposed that exsolution in the cloudy region effectively froze in the Ni profile at that temperature. On subsequent cooling only the clear outer taenite continued to equilibrate with the kamacite matrix, producing the kink in the M profile. Cloudy taenite is therefore a variety of plessite differing from the usual varieties in that it forms at lower temperatures in areas much richer in Ni, and the morphology is not crystallographically oriented. Its absence can provide a sensitive indication of reheating.
Scott, E. R. D.↗
Surface roughness measured by optical signatures
To measure roughness of metal surfaces by nondestructive means direct laser beam at surface and record distribution pattern of intensity of reflected light to obtain optical signature for comparison with calibrated surface. Signature of machined surface with scratch compared to that of regularly-patterned machined surface may also detect imperfections.
Salvinski, R. J.↗
Inspection of transparent surfaces using photosensitive paper
Window surface is laid flat on top of photosensitive paper. Opposite side of glass is covered by black cloth. Window edges are then illuminated by light flash through fiber optics. Exposed paper is processed and inspected. Paper shows scratches, bubbles, dust particles, and fingerprints on glass surface.
Minton, F. R.↗
Low scatter lens design/development
The criteria for the optimum design of optical systems are discussed along with the selection of appropriate materials. The construction details of low scatter lens systems are tabulated. Scattering analysis; total energy diffracted; and computation of delta for a scratch, bubble, and microscopic irregularities are also discussed.
Gallipeau, R. B.↗
Surface topographical effects on the structural growth of thick sputtered metal and alloy coatings
Thick sputtered S-Monel, silver, and 304 stainless steel coatings were deposited on mica and metal substrates with various surface finishes to investigate the structural growth of the coating by scanning electron microscopy. The geometry and the surface structure of the nodules are characterized. Compositional changes within the coating were analyzed by X-ray dispersion microscopy. Defects in the surface finish (i.e., scratches, inclusions, etc.) act as preferential nucleation sites and form isolated and complex nodules and various surface overgrowths in the coating. The nodule boundaries are very vulnerable to chemical etching and these nodules do not disappear after full annealing. Further, they have undesirable effects on mechanical properties; cracks are initiated at the nodules when the coating is stressed by mechanical forces. These effects are illustrated by micrographs. Nodular growth within a coating can be minimized or eliminated by reducing the surface roughness.
Spalvins, T.↗
Growth defects in thick ion-plated coatings
Industrial ion plating conditions were selected to deposit metallic coatings such as copper, gold, and chromium 2 micrometer thick on metal and glass substrates. The surface finishes of 304 stainless steel, copper, and brass were utilized with mechanically and electrolytically polished surfaces. Nodular growth occurred in these coatings during ion plating as revealed by scanning electron microscopy. Surface irregularities such as scratches, steps, ledges, and so forth are responsible for outward growth, the typical cone type, whereas surface contaminants and loosely settled foreign particles are responsible for lateral growth; namely, the extreme localized surface outgrowths. These defect crystallographic features create porosity in the coatings when subjected to stresses and strains.
Spalvins, T.↗
Morphological growth of sputtered MoS2 films
Sputtered MoS2 films from 300 A to 20,000 A thick were deposited on metal and glass surfaces. The substrate effects such as surface temperature, finish, pretreatment and chemistry as they affect the film formation characteristics were investigated by optical, electron transmission, electron diffraction, and scanning electron microscopy. Substrate temperature and surface chemistry were found to be the prime variables as to the formation of a crystalline or amorphous film. The friction characteristics are strictly influenced by the type of film formed. Surface chemistry and surface pretreatment account for compound formation and corresponding grain growth, which directly affect the adhesion characteristics, resulting in poor adherence. The type of surface finish (topography) as related to scratches, impurities, inhomogeneities, etc., are favorable nucleation sites for the growth of isolated and complex nodules within the film, and various complex surface overgrowths on the film. These nodular growth features have progressively more undesirable effects on the film behavior as the film thickness increases.
Spalvins, T.↗