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At least 55 records · Page 3

Process Development for Stamping Á-Pillar Covers with Aluminum

In this work, performed in close collaboration with PACCAR and Magna International, a 6XXX series aluminum alloy was used for the development of A-Pillar cover for the cab of a typical heavy-duty Class-8 truck. The use of Al alloy for the A-pillar cover represents an approximately 40% weight savings over its steel or molded fiberglass composite counterpart. For the selected Al alloy, a small amount of cold work (5% tensile strain), following prior hot-forming, was found to significantly improve the subsequent age-hardening response. The role of solutionizing temperature and rate of cooling on the age-hardening response after paint-bake treatment were investigated. For the temperature range selected in this work, higher solutionizing temperature correlated with greater subsequent age-hardening and vice-versa. However, the age-hardening response was insensitive to the mode of cooling (water quench vs. air cooling). Finally, a two-step forming process was developed where, in the first step, the blank was heated to solutionizing temperature, quenched, and then partially formed at room temperature. For the second step, the pre-form was re-heated and quenched as in the first step, and the forming was completed at room temperature. The resulting A-pillars had sufficient residual ductility to be compatible with hemming and riveting

A-pillar cover↗

An interpenetrated pillared-layer MOF: Synthesis, structure, sorption and magnetic properties

A new three-dimensional porous framework [Co{sub 2}(bpdc){sub 2}(H{sub 2}bpz)]∙2(DMF)·5(H{sub 2}O) (1) (H{sub 2}bpdc=4,4′-biphenyldicarboxylic acid, H{sub 2}bpz=3,3′,5,5′-tetramethyl-4,4′-bipyrazole) has been solvothermally synthesized by employing mixed H{sub 2}bpdc and H{sub 2}bpz ligands. 1 is a pillared-layer framework based on a binuclear paddle-wheel Co{sub 2}(O{sub 2}C-R){sub 4} cluster, and exhibits a 2-fold interpenetrated 6-connected pcu topology. H{sub 2}bpz bridges Co{sub 2}(O{sub 2}C-R){sub 4} clusters with an angular coordination configuration to form interesting left- and right-handed helical chains. 1 possesses a two-dimensional porous system decorated by uncoordinated pyrazole –NH groups of H{sub 2}bpz, leading to high adsorption selectivities for CO{sub 2} over N{sub 2} and H{sub 2}. In addition, the strong antiferromagnetic interactions between the Co{sup 2+} ions in cluster were observed. - Graphical abstract: A new pillared-layer porous framework has been constructed by paddle-wheel Co{sub 2}(O{sub 2}C-R){sub 4} cluster and H{sub 2}bpdc–H{sub 2}bpz mixed ligands, displaying adsorption selectivity and antiferromagnetic properties. Display Omitted - Highlights: • We present a new pillared-layer framework based on paddle-wheel Co{sub 2}(O{sub 2}C-R){sub 4} cluster. • The framework possesses a 2-fold interpenetrated pcu topology. • The framework displays adsorption selectivity and antiferromagnetic properties.

36 MATERIALS SCIENCE↗

A pillar-layered metal-organic framework as luminescent sensor for selective and reversible response of chloroform

A new 3D metal-organic framework, namely, (Zn{sub 4}(H{sub 2}BPTC){sub 2}(HCOO){sub 4}){sub n} (SNNU-1, H{sub 4}BPTC=biphenyl-3,3',5,5'-tetracarboxylic acid, SNNU=Shaanxi Normal University) has been solvothermal synthesized. Four independent tetrahedral Zn atoms are connected by organic ligands to form a 2D Zn-H{sub 2}BPTC layer, which is further bridged by in-situ generated HCOO{sup -} to give the 3D pillar-layered framework of SNNU-1. Unique Zn and H{sub 2}BPTC all act as 4-connected nodes leading to a new 4,4,4-connected topological net with point symbol of (4·5·6{sup 2}·8{sup 2})(4·5{sup 2}·6{sup 2}·8)(5{sup 2}·6{sup 3}·7). Notably, intense blue emission band is observed for SNNU-1, which exhibits solvent-dependent effect. Compared to other common organic solvents, chloroform can specially improve the photoluminescent intensity of SNNU-1. Further repeated response and release experiments clearly showed that SNNU-1 can act as luminescent sensor for selective and reversible detection of chloroform. - Graphical abstract: Zn{sup 2+} ions are bridged by aromatic tetracarboxylate ligands and inorganic formate anions to give a microporous pillar layered open-framework, which exhibits not only strong photoluminescence but also selective and reversible luminescent sensing for chloroform. - Highlights: • Novel Zn-tetracarboxylate-formate microporous pillar layered open-framework. • New 4,4,4-connected topology and rod-packing net. • Solvent-dependent photoluminescent intensity. • Selective and reversible response for chloroform.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Retention in porous layer pillar array planar separation platforms

Here, this work presents the retention capabilities and surface area enhancement of highly ordered, high-aspect-ratio, open-platform, two-dimensional (2D) pillar arrays when coated with a thin layer of porous silicon oxide (PSO). Photolithographically prepared pillar arrays were coated with 50–250 nm of PSO via plasma-enhanced chemical vapor deposition and then functionalized with either octadecyltrichlorosilane or n-butyldimethylchlorosilane. Theoretical calculations indicate that a 50 nm layer of PSO increases the surface area of a pillar nearly 120-fold. Retention capabilities were tested by observing capillary-action-driven development under various conditions, as well as by running one-dimensional separations on varying thicknesses of PSO. Increasing the thickness of PSO on an array clearly resulted in greater retention of the analyte(s) in question in both experiments. In culmination, a two-dimensional separation of fluorescently derivatized amines was performed to further demonstrate the capabilities of these fabricated platforms.

36 MATERIALS SCIENCE↗

Ring-shaped polariton lasing in pillar microcavities

Optically generated exciton-polaritons in cylindric semiconductor pillar microcavity with embedded GaAs/AlGaAs quantum wells demonstrate a clear polariton lasing regime. When exciting in the center of the pillar, we detect a ring-shaped emission, where the peak of intensity can be separated from the excitation spot by more than 10 μm. The spatial coherence of the ring emission is verified by interferometry measurements. These observations are interpreted by drift of the exciton polariton condensate away from the excitation spot due to its repulsion from the exciton reservoir and by its spatial confinement by the pillar boundary.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗

Superlensing effect for surface acoustic waves in a pillar-based phononic crystal with negative refractive index

We demonstrate super resolution imaging for surface acoustic waves using a phononic structure displaying negative refractive index. This phononic structure is made of a monolithic square lattice of cylindrical pillars standing on a semi-infinite medium. The pillars act as acoustic resonator and induce a surface propagating wave with unusual dispersion. We found, under specific geometrical parameters, one propagating mode that exhibits negative refraction effect with negative effective index close to −1. Furthermore, a flat lens with finite number of pillars is designed to allow the focusing of an acoustic point source into an image with a resolution of (λ)/3 , overcoming the Rayleigh diffraction limit.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗

Parallel-plate submicron gap formed by micromachined low-density pillars for near-field radiative heat transfer

Near-field radiative heat transfer has been a subject of great interest due to the applicability to thermal management and energy conversion. In this letter, a submicron gap between a pair of diced fused quartz substrates is formed by using micromachined low-density pillars to obtain both the parallelism and small parasitic heat conduction. The gap uniformity is validated by the optical interferometry at four corners of the substrates. The heat flux across the gap is measured in a steady-state and is no greater than twice of theoretically predicted radiative heat flux, which indicates that the parasitic heat conduction is suppressed to the level of the radiative heat transfer or less. The heat conduction through the pillars is modeled, and it is found to be limited by the thermal contact resistance between the pillar top and the opposing substrate surface. The methodology to form and evaluate the gap promotes the near-field radiative heat transfer to various applications such as thermal rectification, thermal modulation, and thermophotovoltaics.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗

Understanding plasticity in irradiated alloys through TEM in situ compression pillar tests

Depth-sensing transmission electron microscopic (TEM) in situ mechanical testing has become widely utilized for understanding deformation in irradiated materials. Until now, compression pillars have primarily been used to study the elastic properties and yield of irradiated materials. In this study, we utilize TEM in situ compression pillars to investigate plastic deformation in two ion-irradiated alloys: Fe–9% Cr oxide dispersion strengthened (ODS) alloy and nanocrystalline Cu–24% Ta. We develop an algorithm to automate the extraction of instantaneous pillar dimensions from TEM videos, which we use to calculate true stress–strain curves and strain hardening exponents. True stress–strain curves reveal intermitted plastic flow in all specimen conditions. In the Fe–9% Cr ODS, intermitted plastic flow is linked to strain bursts observed in TEM videos. Low strain hardening or strain softening is observed in all specimen conditions. TEM videos link the strain softening in irradiated Fe–9% Cr ODS to dislocation cross-slip, and in Cu–24% Ta to grain boundary sliding.

36 MATERIALS SCIENCE↗

Pillar-Trimming System

Trimming and reinforcing of coal pillars allows more coal recovery. Conceptual coal-pillar trimming machine use two counterrotating cutting drums to take corners off roof support pillars in coal mines.

Collins, E. R., Jr.↗

In Situ TEM Microcompression Pillar Size Effects in Fe-9Cr ODS

The objective of this paper is to ascertain the existence of a specimen size threshold, below which the material no longer exhibits bulk mechanical behavior when tested using in situ transmission electron microscopic (TEM) micro-compression pillars. In this work, sub-micron sized pillars of a model Fe-9Cr oxide dispersion strengthened (ODS) alloy were compressed in TEM in situ at room temperature, and attempts have been made to quantify the resulting data. Results are compared to mechanical property values in the archival literature, and a discussion on the validity of quantitative in situ TEM micro-compression data for ODS steel is included. In situ TEM mechanical testing is a relatively new technique enabling concurrent TEM imaging and mechanical testing of sub-micron-sized electron-transparent specimens. Due to limited sample volume of many nuclear materials, in situ TEM mechanical testing holds great promise for advancing our understanding of deformation phenomena. But it is well known that the dramatically reduced specimen size required for in situ testing can affect quantitative and qualitative deformation behaviors. However, Kiener, et al. used in situ TEM micro-compression pillars on irradiated and unirradiated single-crystal copper. They observed size independence in the irradiated material, while the unnirradiated material displayed a size threshold below which the mechanical properties deviated from those of bulk Cu. They assert that the more densely-spaced obstacles in irradiated Cu allow it to display bulk properties even in specimens having ∼ 100 nm dimensions. Similar to Kiener's findings, we hypothesize that unirradiated ODS will demonstrate a size threshold, but the in situ TEM micro-compression technique can be extended from single crystal materials to engineering alloys. An Fe-9Cr model ODS alloy was chosen for this study because of the broad interest in ODS for advanced nuclear reactors. ODS alloys exhibit high irradiation tolerance and high temperature creep resistance. New insight into deformation processes gained through in situ TEM mechanical testing could be valuable for the validation of ODS alloys for next generation nuclear reactors. The fact that the compressive yield stress and elastic modulus do not follow distinct trends as a function of specimen size is likely due to the high density of obstacles to dislocation motion. The ODS microstructure contains such obstacles as oxide nanoparticles, a fine grain structure, a high density of dislocation lines, and carbide precipitates. Since the deformation behavior is governed by the minimum separation distance between obstacles [1], it is plausible that the high obstacle density enables ODS alloy micropillars to exhibit bulk-like mechanical properties even prior to irradiation. Future work will focus on: (1) developing finite element models to help explain the difference in elastic moduli between bulk and micropillar tests, (2) understanding the spread in yield stress measurements at fixed micropillar volumes, and (3) extending this study to irradiated ODS. (authors)

36 MATERIALS SCIENCE↗

EVs@Scale High-Power Charging (HPC) Pillar Deep-Dive Technical Meeting

EVs@Scale Lab Consortium is addressing challenges, developing solutions, and enabling technologies for transportation electrification ecosystem. The consortium has five research pillars one of which focuses on high power charging (HPC). HPC pillar brings together hardware and software expertise, capabilities, and facilities related to high power EV charging, charge management, and grid integration. Deep-dive technical meetings are organized twice a year and provides an opportunity for more industry engagement and technical feedback for the national labs throughout the project lifecycle. High-Power Charging pillar has two active projects: (i) Next-Gen Profiles (NGP) and (ii) High-Power Electric Vehicle Charging Hub Integration Platform (eCHIP). This presentation summarizes the progress made in both projects during the past six months focusing on specific topics. There will be two deep-dive technical meetings twice a year. Every deep-dive meeting will focus on different aspects of the project progress.

ADVANCED PROPULSION SYSTEMS↗

Length scale selects directionality of droplets on vibrating pillar ratchet

Directional control of droplet motion at room temperature is of interest for applications such as microfluidic devices, self-cleaning coatings, and directional adhesives. Here, arrays of tilted pillars ranging in height from the nanoscale to the microscale are used as structural ratchets to directionally transport water at room temperature. Water droplets deposited on vibrating chips with a nanostructured ratchet move preferentially in the direction of the feature tilt while the opposite directionality is observed in the case of microstructured ratchets. This remarkable switch in directionality is consistent with changes in the contact angle hysteresis. To glean further insights into the length scale dependent asymmetric contact angle hysteresis, the contact lines formed by a nonvolatile room temperature ionic liquid placed onto the tilted pillar arrays were visualized and analyzed in situ in a scanning electron microscope. As a result, the ability to tune droplet directionality by merely changing the length scale of surface features all etched at the same tilt angle would be a versatile tool for manipulating multiphase flows and for selecting droplet directionality in other lap-on-chip applications.

42 ENGINEERING↗

Mechanistic insights into nitrogen activation on atomic Ru clusters in self-pillared pentasil using operando atomistic models and experimental kinetics

Alternative catalysts to the industrial Haber Bosch process have been of significant interest in the field of heterogeneous catalysis, yet realizing ammonia synthesis under mild conditions (e.g., 300 °C and 10 bar) is challenging due to the low per-pass conversion. One strategy is to promote the associative ammonia synthesis mechanism which eschews direct N-N bond cleavage. Here, in this work, we use self-pillared pentasil, a self-pillared hierarchical zeolite built by thin MFI zeolite nanosheets, as a support for subnanometric Ru clusters to synthesize ammonia. We show that Ru remains well-dispersed during reaction and further demonstrate that ammonia synthesis rates are higher than Cs-Ru/MgO. Reaction kinetics show a positive order in H 2 providing evidence for the associative mechanism, which then becomes negative in H 2 if Ru is allowed to aggregate into nanoparticles. Operando Density Functional Theory models for Ru speciation in SPP, free energy diagrams, and microkinetic modeling were then applied to develop a reaction mechanism that involves sequential hydrogenation of N 2 from metallic Ru clusters. For this hydrogenation to occur, there are site requirements for N 2 to adopt a bridge-bound configuration that facilitates sequential hydrogenation on single sites and metal clusters. These site requirements in turn inform the design of improved zeolite-supported ammonia synthesis catalysts.

36 MATERIALS SCIENCE↗

Integrated simulation, machine learning, and experimental approach to characterizing fracture instability in indentation pillar-splitting of materials

Measuring fracture toughness of materials at small scales remains challenging due to limited experimental testing configurations. A recently developed indentation pillar-splitting method has shown promise of improved flexibility in fracture toughness measurements at the microscale, partly due to the occurrence of an unusual fracture instability, i.e., a transition from stable to unstable crack propagation. In spite of growing interest in this method, the underlying mechanism of this phenomenon is yet to be elucidated. Furthermore, we provide a comprehensive description of fracture instability in indentation pillar-splitting by combining in situ experiments with high-fidelity simulations based on cohesive zone and J-integral methods. In addition, a machine-learning-based solution for predicting the critical indentation load of fracture instability is established through Gaussian processes regression for broad use of this method by the community.

36 MATERIALS SCIENCE↗

Structure and reactive properties of Nb-impregnated two-dimensional pillared MWW zeolites for total oxidation of volatile organic compounds

In this work, the structure and reactive properties of niobium (Nb)-impregnated MWW-type materials were evaluated for gas-phase total oxidation of volatile organic compounds, including BTX (benzene, toluene and o -xylene). The role of the type of structure (two or three-dimensional) and the loading of Nb were considered. The results indicated most Nb species with a tetrahedral coordination on the external surfaces of both two- and three-dimensional zeolites, together with a minimal contribution of octahedral extra-framework Nb 2 O 5 species. The texture and Nb content played a key role in the gas-phase total oxidation of BTX. With the same Nb content (5 wt%), the pillared zeolite exhibited a higher specific surface, larger pore volume and mesopores between the MWW nanosheets when compared to the MCM-22 zeolites, which resulted in high accessibility of the reactant molecules to the active sites, reflected in higher BTX conversion at lower and higher temperatures (50–300 °C). The best performance was achieved with the pillared zeolite (10 wt% Nb), reaching a BTX conversion at 300 °C of 92%, 69% and 58%, respectively. Here, the catalyst was stable for up to 30 h of reaction.

36 MATERIALS SCIENCE↗

IS&T Pillar Roundtable [Slides]

A Capability Pillar is a broad, multidisciplinary area of technical strength that is required for execution of enduring programs and in which the Laboratory needs to maintain robust national/ international leadership and depth. More meaningfully, a Pillar is an ongoing construct for planning how we combine competencies to address big, difficult, persistent, and endemic problems.

96 KNOWLEDGE MANAGEMENT AND PRESERVATION↗

A generalized 3D elastic model for nanoscale, self-assembled oxide-metal thin films with pillar-in-matrix configurations

In recent years, functional oxide-metal based vertically aligned nanocomposite (VAN) thin films have gained interest due to their intriguing physical properties and multifunctionalities stemming from the complex interactions between the two phases in the film and the substrate. In this work, we develop a model for studying the energetics of these thin film systems, including the effects of both lattice mismatch and capillary forces due to interface curvature. Each phase is incorporated into the model using a phase indicator function, and we introduce the capillary forces as body forces using a vector density representation of the interface. The model is implemented using the finite element method to study the deformation of the thin film which is composed of Au nanopillars embedded in a La 0.7 Sr 0.3 MnO 3 (LSMO) matrix on an SrTiO 3 (STO) substrate. Further, the results suggest that the total energy is lowest for random configurations of pillars compared to ordered square and hexagonal lattice configurations, consistent with the random distribution of pillars found in experiments. Furthermore, we find that the interfacial energy dominates the total energy of each configuration, suggesting that interfacial energy in the system is an important design parameter for nanocomposite growth, along with the lattice mismatch.

36 MATERIALS SCIENCE↗

Orientation-selected micro-pillar compression of additively manufactured 316L stainless steels: Comparison of as-manufactured, annealed, and proton-irradiated variants

In this work, irradiation response and deformation mechanisms of additively manufactured (AM) 316L stainless steel were studied by atomic scale characterization and micro-pillar compression. The AM 316L stainless steels were fabricated by direct energy deposition, a laser-based additive manufacturing process. Irradiation with 2 MeV protons at 360°C was performed to create ~1.8 displacements-per-atom (dpa) damage in AM 316L. Deformation behaviors of the as-manufactured, annealed, and proton-irradiated variants were studied, focusing on the effects of manufacturing-induced pores, residual stress, and irradiation-introduced defects (dislocation loops and voids). Micro-pillars were prepared from grains of pre-selected orientation, avoiding contributions of grain boundaries and allowing determination of resolved shear stress on {111} glide planes. Transmission electron microscopy was used to characterize the pre- and post-deformation microstructure. It was found that in the as-manufactured alloy variant, moving dislocations were the major deformation carrier, with noticeable blocking by fabrication-induced pores, In the annealed variant, hardness was reduced, and deformation was also accomplished by dislocation gliding. In the proton-irradiated variant, significant twinning was observed. Comparing measured resolved shear stress and predicted critical stress for dislocation dissociation, we conclude that irradiation hardening became high enough to activate twinning. Therefore, the deformation mechanism changes from dislocation gliding to twinning. The study is important for both processing optimization and performance evaluation of AM alloys for reactor applications.

36 MATERIALS SCIENCE↗