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At least 55 records · Page 3

Deployment Testing of Flexible Composite Hinges in Bi-Material Beams

Composites have excellent properties for strength, thermal stability, and weight. However, they are traditionally highly rigid, and when used in deployable structures require hinges bonded to the composite material, which increases complexity and opportunities for failure. Recent research in composites has found by adding an elastomeric soft matrix, often silicone instead of an epoxy, the composite becomes flexible. This work explores the deployment repeatability of silicone matrix composite hinges which join rigid composite beams. The hinges were found to have sub-millimeter linear deployment repeatability, and sub-degree angular deployment repeatability. Also, an interesting relaxation effect was discovered, as a hinges deployment error would decrease with time.

Sauder, Jonathan F.↗

Hinge Moments of Sealed-Internal-Balance Arrangements for Control Surfaces I : Theoretical Investigation

The results of a theoretical analysis of the hinge-moment characteristics of various sealed-internal-balance arrangements for control surfaces are presented. The analysis considered overhands sealed to various types of wing structure by flexible seals spanning gaps of various widths or sealed to the wing structure by a flexible system of linked plates. Leakage was not considered; the seal was assumed to extend the full spanwise length of the control surface. The effect of the developed width of the flexible seal and of the geometry of the structure to which the seal was anchored was investigated, as well as the effect of the gap width that is sealed. The results of the investigation indicated that the most nearly linear control-surface hinge-moment characteristics can probably be obtained from a flexible seal over a narrow gap (about 0.1 of the overhang chord), which is so installed that the motion of the seal is restricted to a region behind the point of attachment of the seal to the wing structure. Control-surface hinge moments that tend to be high at large deflections and low or overbalanced at small deflections will result if a very narrow seal is used.

CONTROL SURFACES, BALANCED - OVERHANG↗

Segmented Hexagonal Antenna Reflector Concentrically Stacked Using Shape Memory Composite Tubular Hinges

A new architecture for solid surface reflector antennas scalable to sizes greater than 10 m is presented. The design combines the compact, lightness and simplicity characteristics of advanced deployable structures to create sub-reflectors that can be assembled in space into larger units using a robotic arm and operations under development by a related parallel project. The seven-panel hexagonal sub-reflector is divided into hexagonal panels of that efficiently stack concentrically and vertically. The central panel is connected to each side panel on the back side by a pair of tubular shape memory composite hinges that enable the required deployment kinematics. A secondary mechanism ultimately closes the interpanel gap. The focus of the paper is on the development of the sub-reflector elements, namely the tubular hinges that use embedded heaters and sensors for actuation, the actuation mechanisms, and the lightweight sandwich construction panels. A finite element analysis parametric study assessed how design features of the hinge affect its stowage and deployment dynamics. The component fabrication and testing plans for the two-panel assembly breadboard model are outlined.

deployable reflectors↗

Segmented Hexagonal Antenna Reflector Concentrically Stacked Using Shape Memory Composite Tubular Hinges

A new architecture for solid surface reflector antennas scalable to sizes greater than 10 m is presented. The design combines the compact, lightness and simplicity characteristics of advanced deployable structures to create sub-reflectors that can be assembled in space into larger units using a robotic arm and operations under development by a related parallel project. The seven-panel hexagonal sub-reflector is divided into hexagonal panels of that efficiently stack concentrically and vertically. The central panel is connected to each side panel on the back side by a pair of tubular shape memory composite hinges that enable the required deployment kinematics. A secondary mechanism ultimately closes the interpanel gap. The focus of the paper is on the development of the sub-reflector elements, namely the tubular hinges that use embedded heaters and sensors for actuation, the actuation mechanisms, and the lightweight sandwich construction panels. A finite element analysis parametric study assessed how design features of the hinge affect its stowage and deployment dynamics. The component fabrication and testing plans for the two-panel assembly breadboard model are outlined.

deployable reflectors↗

Segmented Solid Surface Reflector Concentrically Stacked With Tubular Shape Memory Composite Hinges

A new architecture for solid surface reflector antennas scalable to sizes greater than 10 m is presented. The design uses compact, light, and simple advanced deployable structures to create sub-reflectors that can be assembled in space into larger units using a robotic arm. The seven-panel hexagonal sub-reflector is divided into hexagonal panels that stack concentrically and vertically. The central panel is connected to each side panel on the back side by a pair of tubular shape memory composite hinges that enable the required deployment kinematics with controlled dynamics. A secondary mechanism closes the interpanel gap. The focus of the paper is on the development of the sub-reflector elements, namely the tubular hinges that use embedded heaters and sensors for triggering and control, the actuation mechanisms, and the lightweight sandwich construction reflector panels. A parametric study using finite element analyses was conducted to assess how design features of the hinge affect its stowage and deployment dynamics. The preliminary component fabrication and testing results for the two-panel assembly breadboard model are outlined. Finally, the results of the test campaign with the brassboard reflector model are presented. A comparison of deployed reflector surface deviation between the measured surface after the stowage and deployment process and the pre-test scans and the nominal surface revealed root mean square errors of less than 1 mm, as required by X-band radiofrequency transmission.

gravity offloading↗

Segmented Hexagonal Antenna Reflector Concentrically Stacked Using Shape Memory Composite Tubular Hinges

A new architecture for solid surface reflector antennas scalable to sizes greater than 10 m is presented. The design uses compact, light, and simple advanced deployable structures to create sub-reflectors that can be assembled in space into larger units using a robotic arm. The seven-panel hexagonal sub-reflector is divided into hexagonal panels that stack concentrically and vertically. The central panel is connected to each side panel on the back side by a pair of tubular shape memory composite hinges that enable the required deployment kinematics with controlled dynamics. A secondary mechanism closes the interpanel gap. The focus of the paper is on the development of the sub-reflector elements, namely the tubular hinges that use embedded heaters and sensors for triggering and control, the actuation mechanisms, and the lightweight sandwich construction reflector panels. A parametric study using finite element analyses was conducted to assess how design features of the hinge affect its stowage and deployment dynamics. The preliminary component fabrication and testing results for the two-panel assembly breadboard model are outlined. Finally, the results of the test campaign with the brassboard reflector model are presented. A comparison of deployed reflector surface deviation between the measured surface after the stowage and deployment process and the pre-test scans and the nominal surface revealed root mean square errors of less than 1 mm, as required by X-band radiofrequency transmission.

gravity offloading methods↗

Concealed hinge permits flush mounting of doors and hatches

Hinge assembly permits flush mounting of doors and hatches of considerable thickness so that the axis of instant rotation, produced by the hinge, lies outside the panel surface and beyond the perimeter adjacent to the hinge. In operation, motion of the assembly is initially parallel, changing to angular after clearing the panel perimeter.

Holman, E. V.↗

Buckling of continuously supported hinged beams

The effect on the buckling load of a hinge at the center of an infinite beam supported by a semiinfinite elastic continuum is analyzed using the complex Fourier transforms. An expression is obtained for the relationship between the surface deflection of the elastic continuum and the pressure distribution acting on the surface, and solutions are obtained for the assumed form of the pressure distribution below the beam. The analysis is applied to cases of uniform pressure over the width of the beam and a pressure distribution that occurs below a rigid stamp. The results show that the buckling loads for an infinite beam with a hinge at the center and supported by a semiinfinite elastic continuum are approximately one half of those for a beam without a hinge, and that this ratio is exactly one half for an infinite beam resting on a Winkler foundation.

Murthy, G. K. N.↗

Wind-tunnel investigation of control-surface characteristics. 5: The use of a beveled trailing edge to reduce the hinge moment of a control surface

Wind tunnel tests have been made to investigate the possibility of reducing the hinge moments of a control surface by beveling the trailing edge. The tests were made with a 9 percent thick airfoil having a 30 percent chord plain flap. A faired beveled shape, 5 percent of the airfoil chord in width and having a thickness of 21/2 percent of the airfoil chord, was found to give approximately 50 percent reduction in the hinge moment caused by a given deflection of the flap and 80 percent reduction in the hinge moment due to the angle of attack of this airfoil for a wide range of angles. Elliptical trailing edge shapes were also tried but were found to be somewhat less effective.

Jones, R. T.↗

Wind-tunnel tests of wide-chord teetering rotors with and without outboard flapping hinges

Wind tunnel tests of aeroelastically designed helicopter rotor models were conducted to obtain rotor aerodynamic performance and dynamic response data pertaining to two-bladed teetering rotors with a wider chord and lower hover tip speed than currently employed on production helicopters. The effects of a flapping hinge at 62 percent radius were also studied. Finally, the effects of changing tip mass on operating characteristics of the rotor with the outboard flapping hinge were examined. The models were tested at several shaft angles of attack for five advance ratios, 0.15, 0.25, 0.35, 0.40, and 0.45. For each combination of shaft angle and advance ratio, the rotor lift was varied over a wide range to include simulated maneuver conditions. At each test condition, rotor aerodynamic performance and dynamic response data were obtained. From these tests, it was found that wide-chord rotors may be subject to large control forces. An outboard flapping hinge may be used to reduce beamwise bending moments over a significant part of the blade radius without significantly affecting the chordwise bending moments.

Weller, W. H.↗

A fully redundant power hinge for LANDSAT-D appendages

The configuration and testing of a power driven hinge for deployment of the solar array and antenna boom for the LANDSAT-D spacecraft is discussed. The hinge is fully mechanically and electrically redundant and, thereby, can sustain a single point failure of any one motor (or its power supply), speed reducer, or bearing set without loss of its ability to function. This design utilizes the capability of the stepper motor drive to remove the flexibility of the drive train from the joint stiffness equation when the hinge is loaded against its stop. This feature precludes gapping of the joint under spacecraft maneuver loads even in the absence of a latching feature. Thus, retraction is easily accomplished by motor reversal without the need for a solenoid function to remove the latch.

Mamrol, F. E.↗

Hinge latch mechanism

The device described in this paper is a modular hinge latch mechanism. It is used to latch and preload four motorized hinges after their deployment. The paper describes design requirements, hardware development and initial testing of this hinge latch module. A special effort has been made to cover the design philosophy incorporated into this hardware.

Walker, J. C.↗

Elastic Hinge for Solar-Cell Array

Elastic hinge folds to small thickness, allows easy replacement of panels attached, and provides part of torque for refolding without additional springs. Holds modules of solar-cell array. Modules kept in open position by external restraint. When restraint removed, elasticity of molybdenum hinge elements helps to fold facing modules together. Hinge developed for foldable modules for solar-cell panels.

Mills, R. M.↗

A generalized hinged-magnetodisc model of Jupiter's nightside current sheet

A nonaxial hinged magnetodisk model of Jupiter's nightside current sheet is presented. The model organizes the current sheet crossings equally successfully for all three of the spacecraft that have visited the nightside of Jupiter. The model assumes that the hinging is caused by the action of the solar wind forcing on the magnetotail of Jupiter. It is found necessary to include both the hinging of the current sheet and the propagation delay to obtain good fits to the observations.

Khurana, Krishan K.↗

Investigation at transonic speeds of the lateral-control and hinge-moment characteristics of a flap-type spoiler aileron on a 60 degree delta wing

This paper present results of an investigation of the lateral-control and hinge-moment characteristics of a 0.67 semispan flap-type spoiler aileron on a semispan thin 60 degree delta wing at transonic speeds by the reflection-plane technique. The spoiler-aileron had a constant chord of 10.29 percent mean aerodynamic chord and was hinged at the 81.9-percent-wing-root-chord station. Tests were made with the spoiler aileron slot open, partially closed, and closed. Incremental rolling-moment coefficients were obtained through a Mach number range of 0.62 to 1.08. Results indicated reasonably linear variations of rolling-moment and hinge-moment coefficients with spoiler projection except at spoiler projections of less than -2 percent mean aerodynamic chord and angles of attack greater than 12 degrees with results generally independent of slot geometry.

Wiley, Harleth G↗

Effect of Wing Thickness and Sweep on the Oscillating Hinge-Moment and Flutter Characteristics of a Flap-Type Control at Transonic Speeds

Free-oscillation tests were made in the Langley high-speed 7- by 10-foot tunnel to determine the effects of wing thickness and wing sweep on the hinge-moment and flutter characteristics of a trailing-edge flap-type control. The untapered semispan wings had full-span aspect ratios of 5 and NACA 65A-series airfoil sections. Unswept wings having ratios of wing thickness to chord of 0.04, 0.06, 0.08, and 0.10 were investigated. The swept wings were 6 percent thick and had sweep angles of 30 deg and 45 deg. The full-span flap-type controls had a total chord of 50 percent of the wing chord and were hinged at the 0.765-wing-chord line. Tests were made at zero angle of attack over a Mach number range from 0.60 to 1.02, control oscillation amplitudes up to about 12 deg, and a range of control-reduced frequencies. Static hinge-moment data were also obtained. Results indicate that the control aerodynamic damping for the 4-percent-thick wing-control model was unstable in the Mach number range from 0.92 to 1.02 (maximum for these tests). Increasing the ratio of wing thickness to chord to 0.06, 0.08, and then to 0.10 had a stabilizing effect on the aerodynamic damping in this speed range so that the aerodynamic damping was stable for the 10-percent-thick model at all Mach numbers. The 6-percent-thick unswept-wing-control model generally had unstable aerodynamic damping in the Mach number range from 0.96 to 1.02. Increasing the wing sweep resulted in a general decrease in the stable aerodynamic damping at the lower Mach numbers and in the unstable aerodynamic damping at the higher Mach numbers. The one-degree-of-freedom control-surface flutter which occurred in the transonic Mach number range (0.92 to 1.02) for the 4-, 6-, and 8-percent-thick unswept-wing-control models could be eliminated by further increasing the ratio of thickness to chord to 0.10. Flutter could also be eliminated by increasing the wing sweep angle to either 30 deg or 45 deg. The magnitude of variation in spring moment derivative with Mach number at transonic speeds was decreased by either increasing the ratio of wing thickness to chord or increasing the wing sweep angle.

Moseley, William C., Jr.↗

Orbiter Umbilical Hinge Door Problem

During processing work on the orbiter Discovery at Pad A, significant cracks were found on all four lug hinges on the two external tank umbilical door drive mechanisms. NASA managers opted to roll back the vehicle to the Vehicle Assembly Building (VAB) on March 7, and then to the Orbiter Processing Facility (OPF) for repair. Hinges were replaced with units taken from orbiter COLUMBIA, and reinforced. Discovery returned to the pad on April 1. Shown are the cracked orbiter umbilical door hinges.

Source record↗

Space deployable domed solar concentrator with foldable panels and hinge therefor

A space deployable solar energy concentrator is formed of a dome-shaped arrangement of compactly stowable flat panel segments mounted on a collapsible, space-deployable support structure of interconnected linear components. The support structure is comprised of a plurality of tensioned, curvilinear edge strips which extend in a radial direction from a prescribed vertex of a surrounding umbrella-like framework of radially extending rib members. Between a respective pair of radially-extending, curvilinear edge strips an individual wedge-shaped panel section is formed of a plurality of multi-segment lens panel strips each of which is supported in tension between the pair of edge strips by a pair of circumferentially extending catenary cord members connected to a pair of ribs of the surrounding umbrella-like framework. A respective lens panel strip is comprised of a plurality of flat, generally rectangular-shaped, energy-directing panels arranged side-by-side in the circumferential direction of the dome. Adjacent panels are interconnected by flexible U-shaped hinges which overlap opposing edges of adjacent panels and engage respective cylindrically-shaped, load distribution bars that slide within the flexible hinges. Because each U-shaped hinge is flexible, it is permitted to shift in the circumferential direction of the panel section to facilitate stowage and deployment of the dome.

Grayson, Fred G.↗