Low temperature flexure fatigue cryostat Patent
Cryostat for flexure fatigue testing of composite materials
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Cryostat for flexure fatigue testing of composite materials
Cryostat for use with horizontal fatigue testing machines at low temperatures
Design curve for estimating conduction heat transfer liquid He cryostats with vapor-cooled vent tubes
The paper describes the design concepts, development, and testing of a superconducting coil and cryostat for an orbiting superconducting magnetic spectrometer. Several coils were subject to overall thermal performance and coil charging tests. The coils have low but persistent currents and have proven themselves to be rugged and reliable for mobile balloon flights. Satellite experiments will be conducted on a new, similar design.
A cryostat system for cooling a device to a temperature on the order of 2 K or less includes a dewar, in which helium, in other than the superfluid state, is stored. Helium flows from the dewar through a heat exchanger tube and a restrictor tube, which controls the helium flow rate, into the cavity of a heat exchanger, to whose outer wall the device to be cooled is attached. A pressure regulator value controls the pressure in the cavity to be very low. As the helium exits the restrictor tube into the cavity, due to low pressure cavity, it becomes an aerosol mixture of helium gas and superfluid helium droplets at the desired temperature. The latter form a thin layer or film of superfluid helium on the inner side of the heat exchanger wall and thereby cool the device, which is attached to the wall to the desired temperature.
Often undesirable low energy densities are associated with extreme safety measures (e.g. cryostatic stability) in large superconducting magnets. Therefore, a medium-sized, formvar-coated composite NbTi alloy, Cu-stabilized, has been studied (48 filaments, approximately square cross section about 1/5 cm thickness). Thermal quench behavior (caused by heating) was investigated in various fluid states of He4, including pressurized and superfluid He4. The data obtained support existence of a particular coating thickness ('limiting' thickness) with the property that thermal boundary conditions of uncoated superconductors at a quench are not deteriorated.
A cryostat for use in a low or a substantially gravity-free environment adapted to cool an experiment through the use of helium 2, or helium in its super fluid state is characterized by a number of interchangeable daughter dewars and helium supply or mother dewar. A low pressure venting system is provided for converting helium contained in the mother dewar to a superfluid state for use as a primary cryogen. Each daughter dewar is adapted to be removably mounted in mated relation on the mother dewar and is characterized by support for an experiment package, a source of helium to be employed as a secondary cryogen. A heat pipe is suspended from each daughter dewar and adapted to be extended into the mother dewar for facilitating cooling of the secondary cryogen. A transfer of heat from the package to the primary cryogen, via the secondary cryogen, is accommodated as a film flow of helium 2 progresses from the heat pipe to the experiment dewar.
The engineering practicality of a persistent high-field superconducting solenoid cryostat as a magnetic suspension and balance system (MSBS) for wind-tunnel testing of aircraft and missile models is examined. The test apparatus is a simple solenoid of filamentary NbTi superconductor with a cupronickel matrix. The apparatus, with a length-to-diameter ratio of 6 to 1 and a radius of 32 mm, used a 0.25 mm wire with a critical current of 27 A in an external field of 6 T. The total heat inleak of 150 mW was achieved. Helium boiloff rates were tested over a range of operating conditions, including pitch attitudes from 10 deg nose down to 90 deg nose up; the rate was estimated as low, but the aerodynamic acceptability of venting gaseous helium has not been determined. It is shown that the effectiveness of the concept increases with increasing scale, and performance in excess of that of conventional ferromagnets is achievable with reduction in size and costs, and with aptness to transonic wind-tunnel testing. Detailed specifications and schematics are included.
A technique for establishing a stable intermediate temperature stage in liquid He/liquid N2 double vessel cryostats is described. The tertiary cold stage, which can be tuned to any temperature between 10 and 60 K, is ideal for cooling IR sensors for use in astronomy and physics applications. The device is called a variable-conductance gas switch. It is essentially a small chamber, located between the cold stage and liquid helium cold-face, whose thermal conductance may be controlled by varying the pressure of helium gas within the chamber. A key feature of this device is the large range of temperature control achieved with a very small (less than 10 mW) heat input from the cryogenic temperature control switch.
Comet nucleus sample return mission and other return missions from planets and satellites need equipment for handling and analysis of icy samples at low temperatures under vacuum or protective gas. Two methods are reported which were developed for analysis of small icy samples and which are modified for larger samples in cometary matter simulation experiments (KOSI). A conventional optical cryostat system was modified to allow for transport of samples at 5 K, ion beam irradiation, and measurement in an off-line optical spectrophotometer. The new system consists of a removable window plug containing nozzles for condensation of water and volatiles onto a cold finger. This plug can be removed in a vacuum system, changed against another plug (e.g., with other windows (IR, VIS, VUV) or other nozzles). While open, the samples can be treated under vacuum with cooling by manipulators (cut, removal, sample taking, irradiation with light, photons, or ions). After bringing the plug back, the samples can be moved to another site of analysis. For handling the 30 cm diameter mineral-ice samples from the KOSI experiments an 80x80x80 cm glove box made out of plexiglass was used. The samples were kept in a liquid nitrogen bath, which was filled from the outside. A stream a dry N2 and evaporating gas from the bath purified the glove box from impurity gases and, in particular, H2O, which otherwise would condense onto the samples.
Included in Appendix I to this report is a complete set of design and assembly schematics for the high vacuum inner trap assembly, cryostat interfaces and electronic components for the MSFC HI-PAT. Also included in the final report are summaries of vacuum tests, and electronic tests performed upon completion of the assembly.
General Pneumatics Corporation, Scottsdale, AZ, developed an anti- clogging cryostat that liquifies gases by expansion for high pressure through a nozzle to produce cryorefrigeration based on their Kennedy Space Center Small Business Innovation Research (SBIR) work to develop a Joule-Thomson (JT) expansion valve that is less susceptible to clogging by particles or condensed contaminants in the flow than a non-contaminating compressor in a closed cycle Linde-Hampson cryocooler used to generate cryogenic cooling for infrared sensors, super conductors, supercooled electronics and cryosurgery.
The aircraft-based Stratospheric Observatory for Infrared Astronomy (SOFIA) is a platform for multiple infrared astronomical observation experiments. These experiments carry sensors cooled to liquid helium temperatures. The liquid helium supply is contained in large (i.e., 10 liters or more) vacuum-insulated dewars. Should the dewar vacuum insulation fail, the inrushing air will condense and freeze on the dewar wall, resulting in a large heat flux on the dewar's contents. The heat flux results in a rise in pressure and the actuation of the dewar pressure relief system. A previous NASA Engineering and Safety Center (NESC) assessment provided recommendations for the wall heat flux that would be expected from a loss of vacuum and detailed an appropriate method to use in calculating the maximum pressure that would occur in a loss of vacuum event. This method involved building a detailed supercritical helium compressible flow thermal/fluid model of the vent stack and exercising the model over the appropriate range of parameters. The experimenters designing science instruments for SOFIA are not experts in compressible supercritical flows and do not generally have access to the thermal/fluid modeling packages that are required to build detailed models of the vent stacks. Therefore, the SOFIA Program engaged the NESC to develop a simplified methodology to estimate the maximum pressure in a liquid helium dewar after the loss of vacuum insulation. The method would allow the university-based science instrument development teams to conservatively determine the cryostat's vent neck sizing during preliminary design of new SOFIA Science Instruments. This report details the development of the simplified method, the method itself, and the limits of its applicability. The simplified methodology provides an estimate of the dewar pressure after a loss of vacuum insulation that can be used for the initial design of the liquid helium dewar vent stacks. However, since it is not an exact tool, final verification of the dewar pressure vessel design requires a complete, detailed real fluid compressible flow model of the vent stack. The wall heat flux resulting from a loss of vacuum insulation increases the dewar pressure, which actuates the pressure relief mechanism and results in high-speed flow through the dewar vent stack. At high pressures, the flow can be choked at the vent stack inlet, at the exit, or at an intermediate transition or restriction. During previous SOFIA analyses, it was observed that there was generally a readily identifiable section of the vent stack that would limit the flow – e.g., a small diameter entrance or an orifice. It was also found that when the supercritical helium was approximated as an ideal gas at the dewar condition, the calculated mass flow rate based on choking at the limiting entrance or transition was less than the mass flow rate calculated using the detailed real fluid model2. Using this lower mass flow rate would yield a conservative prediction of the dewar’s wall heat flux capability. The simplified method of the current work was developed by building on this observation.
Research engineers from the Cryogenics Test Laboratory at NASA Kennedy Space Center in Florida have developed a 400 liter Integrated Refrigeration and Storage (IRAS) cryostat to explore advanced techniques for storage, conditioning, and transfer of liquefied natural gas and/or pure methane. A vertical-cylindrical configuration, the vacuum-jacketed apparatus houses a G-M cryocooler to control the state of the fluid, and sample tubes with corresponding temperature sensors fixed at various elevations to allow for sampling of the liquid. Two additional ports were also included for future instrumentation and/or mechanical feed-throughs. A primary goal of this test apparatus will be to study the effect of IRAS on the behavior of LNG during storage; most notably weathering and stratification of the bulk liquid over time. Additionally, in-situ liquefaction of natural gas can be performed, along with zero boil-off control, liquid densification, and slush production.
The Cryostat Heat Removal System (CHRS) of the Compton Spectrometer and Imager (COSI) consists of cryocooler, three transport aluminum ammonia Constant Conductance Heat Pipes (CCHP), three radiators with CCHP spreaders and Cryocooler Control Electronics (CCE) attached to a separate radiator. A Thermal Vacuum (TVAC) test was conducted at NASA Goddard Space Flight Center to characterize the integrated COSI CHRS in the flat configuration. This presentation summarizes the measured COSI CHRS performance along with lessons learned.
As part of the PIP-II project at Fermilab, a pre-production cryomodule featuring 325 MHz Single Spoke Resonator type 2 (SSR2) superconducting RF cavities is under construction. These SSR2 cavities are fabricated by industry partners and undergo initial cold testing at our collaborating institution, IJCLab in France, utilizing low-power coupler. Subsequently, the cavities are subjected to final qualification at Fermilab, complete with tuner and high-power coupler assemblies. This paper provides an overview of the ongoing efforts dedicated to high-power testing of jacketed SSR2 cavities in the Spoke Test Cryostat (STC) at Fermilab. Performance parameters obtained from these tests are presented, offering valuable insights into the cavities operational characteristics and readiness for integration into the PIP-II cryomodule.
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