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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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All sourcesNASA NTRSDOE OSTI
DOE OSTI2014

Optimization study of Ultra-long Cycle Fast Reactor core concept

An optimization of an Ultra-long Cycle Fast Reactor (UCFR) design with a power rating of 1000 MW(electric), UCFR-1000, has been performed. Firstly, geometric optimization has been performed in the aspects of core size and core shape in terms of thermal–hydraulic (TH) feedback. Secondly, fuel composition optimization has been performed by adopting pressurized water reactor (PWR) spent fuel (SF) as a blanket material as well as natural uranium (NU). Thirdly, thorium has been loaded in the inner core for the optimization of radial power distribution. Lastly, a small-size UCFR with a power rate of 100 MWe has been developed with optimization of maximum neutron flux and fast neutron fluence limit for a short term deployable nuclear reactor. The equivalent diameter and the height of the optimized UCFR-1000 core are 5.9 and 2.4 m, respectively, while the equivalent diameter and the height of the optimized UCFR-100 core are 4.3 and 1.0 m, respectively. The size of the optimized UCFR-1000 has been enlarged in the radial direction and shortened in the axial direction from those of the initial UCFR design (Tak et al., 2013a) and this modification makes the burning speed of active core movement slower. It has been confirmed for both designs that a full-power operation of 60 years without refueling is feasible with respect to isotopics and criticality by a breed-and-burn strategy. The core performance characteristics of both designs have been evaluated in terms of axial/radial power shapes, neutron flux and nuclide distributions, breeding ratio, reactivity feedback coefficients, control rod worth, etc. By the design optimization study in this paper, the reductions of maximum neutron flux, fast neutron fluence, and axial/radial power peaking have been achieved, which are favorable for the safety of the UCFR.

Breed-and-burn↗
DOE OSTI2018

A deterministic method for PWR loading pattern optimization

A new deterministic approach to core loading optimization is presented. Selection of fuel enrichment and burnable poison (BP) arrangement in a pressurized water reactor (PWR) core are optimally determined subject to power peaking factor (PF) constraints. The deterministic approach is based on the method of Lagrange multipliers and the direct adjoining approach for the inequality power PF constraint. The optimality conditions are derived using calculus of variations resulting in the presence of jump conditions and a linear control Hamiltonian. The optimal control problems are addressed by simultaneously minimizing the Hamiltonian using the gradient method and performing Newton's method in different regions of the core to produce viable solutions for the controls. Without active control of the power profile in PWRs during depletion, our methodology is able to satisfy the power PF constraint at all times by proper loading selection at the beginning of cycle (BOC). This is achieved by promoting the proper burnup path forward in time during the calculation of the forward optimality conditions. Here this information is utilized in the adjoint burnup calculation, which acts to propagate the optimal control path back to the BOC during the calculation of the adjoint optimality conditions. The methodology has been developed into a new code DMCO (Deterministic Multi-Control Optimization) which can produce two-dimensional two-group depletion results in approximately seven minutes per optimization iteration on a personal computer. No application of heuristics is required and the code is capable of finding solutions from initial control distributions. A preliminary case study is presented for the Westinghouse AP600 first cycle fuel loading design which achieved an extended fuel cycle while satisfying power PF constraints.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2016

Optimized design of reactor cores for continuous operation of Belgian nuclear power plants

Two Belgian nuclear power plants, owned and operated by Electrabel, were initially planned to be phased out in 2015, reaching their maximum life time of operation by the initial design. The fuel management of those two units has been subsequently designed by Tractebel to make the best use of the energy in the fuel assemblies either in the core or in the storage pool and to minimize the size of the fresh reloads in the terminating cycles. However, for ensuring energy security in Belgium, the Government decided in the same year to extend the life time of operation of the two units for 10 years, which raised the need to resume their continuous operation, in the opposite direction of the core contents and with a significant break in the usual sequence of cycle reloads. All this required adaptation of the tools and process for optimized reactor core design, in order to ensure the continuous and flexible operation of those units. The Tractebel LWRWIMS-PANTHER (LWP) core physics package is based on the 3-dimensional (3D) neutronic code PANTHER and the lattice code LWRWIMS for the generation of the assembly nuclear data. Both have been qualified by Tractebel for the Belgian Units to perform a complete range of PWR reactor calculations for fuel management design safety parameters assessment, transient analysis and operational support. In-core fuel management involves calculating core reactivity, power distribution and isotopic inventory for subsequent fuel cycles of a nuclear power plant in order to maintain adequate safety margins and operating lifetime for each core loading. This paper presents Tractebel's improved core design tools and process, the approach to optimize the reactor core design, and the applications to the 2 successive but opposite design requirements.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2015

Achieving groundwater monitoring optimization at SRS: a core team process based on rigorous technical assessment - 15273

The optimization of groundwater monitoring at Savannah River Site (SRS) was achieved through a core team process based on the application of a comprehensive, technical evaluation of individual regulated groundwater units. Groundwater monitoring at SRS is required at dozens of waste sites and includes about 4,000 samples annually. The expected longevity of groundwater contamination and associated groundwater monitoring and reporting constitutes a significant long-term cost to the environmental management budget. The core team, consisting of representatives from the Department of Energy (DOE); U.S. Environmental Protection Agency (USEPA); and the South Carolina Department of Health and Environmental Control (SCDHEC), recognized that monitoring needs for individual plumes evolve as remediation work progresses. The technical evaluation plan was generally based on the availability of many years of monitoring data. In addition, it was recognized that the well network, sampling frequency, and analytical suite had been the same for years and warranted evaluation to determine if the existing monitoring was meeting the current objectives. In order to systematically evaluate monitoring at eighteen different groundwater units, SRS developed a decision-logic analysis using flow sheets to address five areas of optimization identified with core team agreement, including: (1) current monitoring vs regulatory requirements, (2) spatial optimization, (3) temporal assessment, (4) analyte assessment, and (5) reporting assessment. The evaluation resulted in SRS proposing changes in the spatial, temporal, analyte, and reporting aspects of groundwater monitoring for fifteen of the eighteen individual groundwater units evaluated. Overall, these changes have resulted in annual savings of $370 K to date, with an additional $200 K in annual savings pending. Early and frequent core team deliberations helped ensure the success of this optimization effort. The technical evaluation was conducted after receiving core team buy-in for the goals and methods of the project. Technical evaluations for each unit were proposed to the regulators in unit-specific regulatory submittals. The technical justifications and core team decisions were all documented and implemented in accordance within the framework of the SRS Federal Facility Agreement or Resource Conservation and Recovery Act (RCRA) Permit process. This optimization approach can be expected to be highly successful for sites with rich historical data sets and where the requirements in regulatory monitoring plans can be negotiated. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2022

Core Design of the Holos-Quad Microreactor

The Holos-Quad micro-reactor concept, developed by HolosGen LLC, is equipped with a 22 MWt (Mega-Watt thermal) core and an integral power conversion system converting the core thermal energy into approximately 10 MWe (Mega-Watt electric). This design can be configured to support a wide range of applications. It is a very innovative high-temperature gas-cooled reactor concept using TRI-structural ISOtropic particle fuel (TRISO) distributed in graphite hexagonal blocks, cooled with helium in a direct Brayton cycle independently executed by four Subcritical Power Modules (SPMs) fitted into a hardened 40-foot container whose dimensions are in compliance with ISO shipping containers requirements. In FY2019 HolosGen LLC was awarded by the Department of Energy Advanced Research Project Agency-Energy (DOE ARPA-E) under the MEITNER funding program. As part of the MEITNER award, the Argonne National Laboratory (ANL) contributed expertise through two specialized teams: The “Design Team” and the “Resource Team”. The Design Team was dedicated to validate feasibility of the Holos-Quad core and to optimize its core design through neutronics analyses. The Resource Team was dedicated to feasibility verification via high-fidelity codes of Holos-Quad thermal-hydraulic, heat transfer, shielding, and structural aspects. This report summarizes the activities conducted by ANL Design Team. A rigorous design approach based on multi-criteria optimization and code-to-code comparison involving stochastic and high-fidelity deterministic solutions was developed and employed at several evolutionary stages of the Holos-Quad design. Several generations of the Holos-Quad core were designed within this project before converging to the current full-scale Gen 2+ design that is detailed in this report. Figure EA-1 illustrates a cross-sectional view of Gen 2+ Holos-Quad core configuration, and Figure EA-2 provides a simplified perspective view of 1-of-4 SPMs. The Holos-Quad uses four thermal-hydraulically independent SPMs locked into stationary positions during power operation, surrounded by BeO reflector and structural component fully comprised within the dimensional constraints represented by traditional ISO containers. One of the benefits of this approach is to enable transportation of each SPM promptly after irradiation in shielded containers. The core is designed to operate for approximately 8 full-power years while the reactivity controls and power conversion system enable load-following operations. The reactivity controls are represented by independent, diversified, and redundant reactivity control systems based on control drums and redundant sets of shutdown rods. The high-fidelity simulation tools were used to assess detailed power and flux distributions of the three-dimensional full-core or quarter-core of the Gen 2+ configuration. Single-physics and multi-physics simulations of the neutronics code PROTEUS and the thermal-hydraulic code System Analysis Module (SAM) were performed to analyze the Holos design configurations with detailed high-fidelity solutions. The design work performed confirmed feasibility of the Holos-Quad concept, provided realistic design description for detailed design of the operational system, and identified several core design improvements to be further considered for future reactor development activities.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2019

Design optimization methods for high-performance research reactor core design

Typical objectives of high-performance research reactors include neutron scattering, materials irradiation, and isotope production. The creation of a core that optimizes these multiple objectives often presents a multidimensional (i.e., in design space), multiobjective optimization problem. The developed systematic approach discussed herein draws on response surface methodology to validate and leverage a surrogate model to serve in place of high-fidelity computational analyses. Optimization and design analysis methods leverage this surrogate model to provide a flexible tool for generating optimized designs and understanding the impact of design decisions on desired metrics. In applications to High Flux Isotope Reactor (HFIR) low-enriched uranium (LEU) core designs, neutronic, isotopic evolution, and thermal hydraulic analyses are used to generate key performance and safety metrics for assessing the feasibility and fitness of given designs. Three optimized designs that determine different desired metrics and constraints (e.g., key metric weighting and fabrication constraints) are presented, providing potential design options that satisfy the requirements for HFIR’s conversion from high enriched uranium to LEU fuel.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2013

Optimal design at inner core of the shaped pyramidal truss structure

Sandwich material is a type of composite material with lightweight, high strength, good dynamic properties and high bending stiffness-to-weight ratio. This can be found well such structures in the nature (for example, internal structure of bones, plants, etc.). New trend which prefers eco-friendly products and energy efficiency is emerging in industries recently. Demand for materials with high strength and light weight is also increasing. In line with these trends, researches about manufacturing methods of sandwich material have been actively conducted. In this study, a sandwich structure named as “Shaped Pyramidal Truss Structure” is proposed to improve mechanical strength and to apply a manufacturing process suitable for massive production. The new sandwich structure was designed to enhance compressive strength by changing the cross-sectional shape at the central portion of the core. As the next step, optimization of the shape was required. Optimization technique used here was the SZGA(Successive Zooming Genetic Algorithm), which is one of GA(Genetic Algorithm) methods gradually reducing the area of design variable. The objective function was defined as moment of inertia of the cross-sectional shape of the strut. The control points of cubic Bezier curve, which was assumed to be the shape of the cross section, were used as design variables. By using FEM simulation, it was found that the structure exhibited superior mechanical properties compared to the simple design of the prior art.

97 MATHEMATICS AND COMPUTING↗
DOE OSTI2022

Assessment of the Effect of Prototypic High-Burnup Operating Conditions of Fuel Fragmentation, Relocation, and Dispersal Susceptibility

The US nuclear energy industry is investigating strategies that further reduce the cost of energy production by using its existing fleet of nuclear generating stations. Most nuclear power plant operating costs are associated with purchasing fresh fuel assemblies or the efficiency of the reactor core design. Material costs are typically beyond the operator’s control; however, the core design optimizations offer potential operational savings. The core design envelope available to operators is constrained by two primary regulatory criteria: an enrichment limit of 5% 235 U and a burnup limit of 62 GWD/tU. These constraints have resulted in renewed efforts by the nuclear industry to pursue extending the peak rod-average burnup beyond 62 GWd/tU. This effort will likely require additional safety analyses beyond what is currently accepted by the US Nuclear Regulatory Commission. The purpose of this work is to demonstrate a best estimate plus uncertainty pin-by-pin high-burnup loss of coolant accident analysis technique to assess full-core high-burnup fuel fragmentation, relocation, and dispersal (FFRD) and identify approaches for minimizing or potentially mitigating FFRD through core design optimizations.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2019

VeraShift I/O Optimization for Ex-core Calculations with VERA

The initial release of Shift in the Virtual Environment for Reactor Applications (VERA) provided users with the ability to perform ex-core calculations. After this release, a task was undertaken to optimize input parameters and output of desired quantities for ex-core calculations. As requested by analysts, this report presents the detailed input and output changes made to VERA to enhance usability. Specifically, some of the major optimizations added were detector and bioshield setup using the VERA common input, updated Shift input defaults, consolidated output, and output of pin importance's. Close interaction between developers, analysts, and users enabled these useful optimization updates, which will be included in the release of VERA 4.1, and some are included in VERA 4.0.1. Under these auspices, this work will continue under the VERA Users Group (VUG).

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2024

Fuel Behavior Implications of Reactor Design Choices in Pressurized Water SMRs

Small pressurized water reactors (PWRs) can feature boron free operation, natural circulation mode, reduced height assemblies and/or long refueling cycles. This paper attempts to explore core design optimization for each of these design evolutions. In consequence, five core design layouts are developed incorporating boron free operation with continuous control rods insertion, natural circulation with low burnup/low power density design, natural circulation with high burnup/low power density design, forced circulation with standard core power density design, and forced circulation with high power density design. These cores’ performance is compared to a standard 4-loop PWR. The design process aims to improve the fuel cycle cost under safety constraints through core design optimization using CASMO4E/SIMULATE3 reactor physics codes and FRAPCON4.1 fuel performance assessment tool. Core modeling assumes standard 17x17 PWR fuel assemblies loaded with low enriched uranium (LEU) up to 5wt% or LEU+ (i.e., below 10wt% enrichment) pellets with gadolinium oxide (Gd2O3) as the burnable poison. Satisfactory core and fuel performances are obtained for all the designed cores under steady state and considered overpower transients. For low power density operation, long cycle lengths are achieved reaching a 2.5- and a 5-year cycles and peak rod-average burnup is pushed to 83 MWd/kgU. Other cycle lengths are maintained at 18 months. Boron free operation exhibits the ability to achieve longer cycle lengths at the cost of higher peaking factors leading to high local power and fuel temperatures which prevents sizable power uprates and is deemed uneconomical. Fuel assembly height reduction allows coolant velocity retrofit which enables higher core power density without violating structural integrity of the fuel assembly. As a result, a core power density of 123 kW/l is reached where total cladding hoop strain becomes the limiting parameter.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2022

Development of Plant Reload Optimization Framework Capabilities for Core Design and Fuel Performance Analysis

The United States (U.S.) nuclear industry faces a challenge in maintaining required levels of safety while ensuring economic competitiveness to stay in business. Safety remains a key parameter for all aspects of light water reactor (LWR) nuclear power plant (NPP) operations. Safety can become more economical by using a risk-informed ecosystem, such as the one being developed by the Risk-Informed Systems Analysis (RISA) Pathway under the U.S. Department of Energy (DOE) Light Water Reactor Sustainability (LWRS) Program. The LWRS Program promotes a wide range of research and development activities with the goal of maximizing both the safety and economic efficiency of NPPs through improved scientific understanding, especially given many plants are now considering second license renewals. The RISA Pathway has two main goals: (1) deploy methodologies and technologies that better represent safety margins and cost and safety factors and (2) develop advanced applications that enable cost-effective plant operation. The Plant Reload Optimization Platform development project aims to build a reactor core design tool that includes reactor safety and fuel performance analyses, and also uses artificial intelligence to support optimization of core design solutions. This report summarizes Fiscal Year 2022 (FY-22) activity in platform capability developments in RAVEN. This platform performs simulations using industry codes for core design (i.e., PARCS) and fuel performance (i.e., TRANSURANUS) which will allow expansion of the capabilities to include advanced fuel designs such as accident-tolerant fuel (ATF)s with high burnup.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2012

Optimizing Process-to-Core Mappings for Application Level Multi-dimensional MPI Communications

Multi-dimensional MPI communications, where MPI communications have to be performed in each dimension of a Cartesian communicator, have been frequently used in many of today's high performance computing applications. While individual MPI collective communications for regular communicators with a one-dimensional linear-ranking of processes have been extensively studied and optimized, little optimizations have been performed for multi-dimensional MPI collective communications on multi-dimensional Cartesian topology. In this paper, we optimize multi-dimensional MPI collective communications for SMP and multi-core systems at the application level. We show that the default Cartesian topology built by the state-of-the-art MPI implementations produce sub-optimal performance for multi-dimensional MPI collective communications. We design optimal process-to-core mapping schemes for Cartesian communicators to minimize the total inter-node communications. The proposed technique improves the performance by up to 80% over the default Cartesian topology built by Cray's MPI implementation MPT 3.1.02 on the world's current second fastest supercomputer Jaguar at Oak Ridge National Laboratory.

Computer Science↗