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DOE OSTI2015

HOW TO RUN A CONTROL ROOM SIMULATOR RESEARCH STUDY

The design and modernization of main control rooms in nuclear power plants benefits considerably from high-fidelity simulator research. These research simulators may be faithful replicas of existing control rooms or may represent advanced prototypes for future implementation. The recent availability of low-cost training simulators has made the entry point to using simulators in research much more achievable. Yet, the acquisition of a training or research simulator is only the first step to carrying out successful simulator studies. This panel brings together four current human factors researchers who are involved in conducting studies using control room simulators for nuclear power plants. The goal of the panel is to present the uses of research simulators, research methods and measures, and tips and tricks for running a simulator study from four separate research institutions. Each presenter explains their research configuration as well as research philosophy and practices. Korea Atomic Research Institute (KAERI) and OECD Halden Reactor Project, two research institutes with a long history of running simulator studies, present their experiences and insights gained from many simulator studies. Idaho National Laboratory (INL) and the Center for Advanced Engineering Research (CAER), two research institutes who have freshly started simulator research, chronicle their recent installations and studies. Each presenter provides an overview presentation of simulator research conducted at their institution followed by a panel discussion based on audience questions. This panel represents the opportunity for other researchers who are newly undertaking simulator studies to learn the human factors considerations for simulator research from existing researchers.

99 GENERAL AND MISCELLANEOUS↗

DOE OSTI2014

Light Water Reactor Sustainability Program Operator Performance Metrics for Control Room Modernization: A Practical Guide for Early Design Evaluation

As control rooms are modernized with new digital systems at nuclear power plants, it is necessary to evaluate the operator performance using these systems as part of a verification and validation process. There are no standard, predefined metrics available for assessing what is satisfactory operator interaction with new systems, especially during the early design stages of a new system. This report identifies the process and metrics for evaluating human system interfaces as part of control room modernization. The report includes background information on design and evaluation, a thorough discussion of human performance measures, and a practical example of how the process and metrics have been used as part of a turbine control system upgrade during the formative stages of design. The process and metrics are geared toward generalizability to other applications and serve as a template for utilities undertaking their own control room modernization activities.

99 GENERAL AND MISCELLANEOUS↗

DOE OSTI2017

A business case for nuclear plant control room modernization - 352

This paper presents a generic business case for implementation of technology that supports Control Room Modernization (CRM) in existing nuclear power plants (NPPs). The business case is based on advanced digital instrumentation and control (I and C), human-system interface (HSI), and work process technologies that allow NPP operators to conduct control room operations with improved human factors and efficiency, and therefore operate with fewer operational events. Labor savings can be harvested in terms of reduced overtime and redistribution of work. Significant savings are also demonstrated as reduced time to bring the plant back on line after completion of outages. The benefits are quantified to a rough order of magnitude, providing directional guidance to NPPs that are interested in developing similar business cases. The technologies employed in CRM include large overview displays, task-based operator displays, computer-based procedures, advanced alarm systems, computerized operator support systems, and wireless networks, among others. The CRM business case is founded on the following categories of cost savings: - Integrated Computer-Based Procedures for Operators; - Reduction in Corrective Action Program Work Due to Operator Error; - Reduction in Outage Critical Path Time; - Operation of Local Control Panels; - Reduction in Control Room Support; - Reduction in Plant Events Resulting in Generation Loss; - Paperless Control Room Processes. In addition to cost savings, these technologies also offer improvements to indirect ways that have impact on key performance indicators of the plant. (authors)

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

DOE OSTI2012

A New Control Room for SLAC Accelerators

We are planning to construct a new control room at SLAC to unify and improve the operation of the LCLS, SPEAR3, and FACET accelerator facilities, and to provide the space and flexibility needed to support the LCLS-II and proposed new test beam facilities. The existing control rooms for the linac and SPEAR3 have been upgraded in various ways over the last decade, but their basic features have remained unchanged. We propose to build a larger modern Accelerator Control Room (ACR) in the new Research Support Building (RSB) which is currently under construction at SLAC. Shifting the center of control for the accelerator facilities entails both technical and administrative challenges. In this paper, we describe the history, concept, and status of this project.

43 PARTICLE ACCELERATORS↗

DOE OSTI2012

Using a Research Simulator for Validating Control Room Modernization Concepts

The Light Water Reactor Sustainability Program is a research, development, and deployment program sponsored by the United States Department of Energy. The program is operated in close collaboration with industry research and development programs to provide the technical foundations for licensing and managing the long-term, safe, and economical operation of nuclear power plants that are currently in operation. Advanced instrumentation and control (I&C) technologies are needed to support the continued safe and reliable production of power from nuclear energy systems during sustained periods of operation up to and beyond their expected licensed lifetime. This requires that new capabilities to achieve process control be developed and eventually implemented in existing nuclear control rooms. It also requires that approaches be developed and proven to achieve sustainability of I&C systems throughout the period of extended operation. Idaho National Laboratory (INL) is working closely with nuclear utilities to develop technologies and solutions to help ensure the safe life extension of current reactors. One of the main areas of focus is control room modernization. Current analog control rooms are growing obsolete, and it is difficult for utilities to maintain them. Using its reconfigurable control room simulator adapted from a training simulator, INL serves as a neutral test bed for implementing new control room system technologies and assisting in control room modernization efforts across.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

NASA NTRSDate not supplied

Lunar Utilization Control Area (LUCA): Configurable Mission Control Rooms and the Benefits to Future Spaceflight

Configurable Control Rooms provide the ability to rapidly change capabilities from mission to mission and customer to customer. Future missions will likely not have the 24/7/365 need for a dedicated mission support room, and CCR could easily be adapted for continuous support if needed. CCRs offer physical, centralized locations for teams to support, and the HOSC provides a secure, reliable facility with constant monitoring by network specialists. Institutions and payload teams can cost save by utilizing a CCR at MSFC eliminating the need to assemble an entire custom control room at their location. This new paradigm in flight operations can ease the creation of any mission from a cubesat to a New Frontiers or Flagship program and anything in between.

Configurable Control Rooms↗

DOE OSTI2018

Control Room Modernization End-State Design Philosophy

The Control Room Modernization (CRM) research effort is a part of the Light-Water Reactor Sustainability (LWRS) Program, which is a research and development program sponsored by Department of Energy (DOE) and performed in close collaboration with industry research and development programs that provides the technical foundations for licensing and managing the long-term, safe, and economical operation of current nuclear power plants. One of the primary missions of the LWRS program is to help the U.S. nuclear industry adopt new technologies and engineering solutions that facilitate the continued safe operation of the plants and extension of the current operating licenses. This report describes the background and technical basis for an end-state vision design philosophy for and advanced hybrid control room.

99 GENERAL AND MISCELLANEOUS↗

DOE OSTI2018

Executive Summary: Prototype Design, Analysis, and Results for a Liquid Radiological Waste Control Room

Under the United States Department of Energy Light Water Sustainability Program (LWRS), Idaho National Laboratory (INL) is collaborating with Palo Verde Generating Station (PVGS) to support human factors engineering efforts in the modernization of PVNGS’ radiological waste system (LRS) control room. The studies proposed and/or conducted by INL are designed to address the inconsistency between different human factors standards, guidance, and conventions. Guidance such as NUREG-0700 leave much of the information open to interpretation. INL will identify whether maintaining a design that is consistent with population stereotypes actually enhances performance, or whether there are alternative designs that yield performance that is better than the designs that maintain those stereotypes. The overall design concept for the LRS workstation includes system overview displays for the Evaporator system and the Boric Acid Concentrator system. A third display contains overview information for the rest of the LRS. The forth display contains alarm information. Each display will be presented on one of four monitors in the control room. The system overview displays contain embedded controls for valves and pumps, mini-trends, and micro-trends. The mini-trends present data for the controllers and contain alarm set point information as well as trending. All other relevant system parameters are shown on micro-trends. The semi-dull screen approach utilized present dynamic data in green, active components are white (gray when closed or off). The product stream flow paths are indicated by different colors. Alarm states are presented in saturated red and selected components are indicated by bright blue. In addition to the micro task study described below, the INL researchers also conducted an evaluation of the semi-dull screen approach as well as an ergonomic evaluation of the suggested upgrades in the local control room. A detailed report of all INL’s activities related to the modernization of the LRS conducted between October 2016 and September 2017 are found in these two reports; • INL-EXT-17-43226, Prototype Design, Analysis, and Results for a Liquid Radiological Waste Control Room, and • INL-EXT-17-43250, Evaluation of Control Room Interface Designs to Support Modernization in Nuclear Power Plants.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

DOE OSTI2020

Report for 2.2.1 Task 5: Develop and Document a State-Based Alarm System for a Nuclear Power Plant Control Room Using Machine Learning

Idaho National Laboratory (INL) has contracted IFE to support human factors research and the development of leading-edge technology to support control room operators as the U.S. fleet undergoes modernization and digitalization in legacy plants and control rooms. As the nuclear industry starts to shift to more digital controls and systems, these upgrades provide more information to the main control room in the form of digital signals and values. Also, an increase in the number of alarms points is provided by the vendors. New digital control rooms shift from main control boards to soft controls, and alarm panels to a single display. This change to a single display has created a problem of alarm waterfall, a situation in which the addition of new alarm points causes an overload of information to the operator during either a plant disturbance or other than normal full power operations. IFE’s goal is to find a workable solution to assist operators in both handling and understanding incoming alarms during emergency situations under these waterfall conditions.

99 GENERAL AND MISCELLANEOUS↗

DOE OSTI2024

Digital Twin + AI: Control Room of the Future

A digital twin enhances power grid control room operations by providing real-time monitoring, predictive insights, simulation capabilities, remote control, training opportunities, data integration, and decision support. This technology empowers control room operators to effectively manage the grid, optimize performance, and ensure reliable and efficient energy distribution.

control room of the future↗

DOE OSTI2012

HYBRID ALARM SYSTEMS: COMBINING SPATIAL ALARMS AND ALARM LISTS FOR OPTIMIZED CONTROL ROOM OPERATION

The US Department of Energy (DOE) is sponsoring research, development, and deployment on Light Water Reactor Sustainability (LWRS), in which the Idaho National Laboratory (INL) is working closely with nuclear utilities to develop technologies and solutions to help ensure the safe operational life extension of current nuclear power plants. One of the main areas of focus is control room modernization. Within control room modernization, alarm system upgrades present opportunities to meet the broader goals of the LWRS project in demonstrating the use and safety of the advanced instrumentation and control (I&C) technologies and the short-term and longer term objectives of the plant. In this paper, we review approaches for and human factors issues behind upgrading alarms in the main control room of nuclear power plants.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

DOE OSTI2017

Regulatory Aspects of the Human Factors Engineering Process in Control Room Modernization

This report describes the basic aspects of control room modernization projects in the U.S. nuclear industry and the need for supplementary guidance on the integration of human factors considerations into the licensing and regulatory aspects of digital upgrades. The report pays specific attention to the integration of principles described in NUREG-0711 (Human Factors Engineering Program Review Model) and how supplementary guidance can help to raise general awareness in the industry regarding the complexities of control room modernization projects created by many interdependent regulations, standards and guidelines. The report also describes how human factors engineering principles and methods provided by various resources and international standards can help in navigating through the process of licensing digital upgrades. In particular, the integration of human factors engineering guidance and requirements into the process of licensing digital upgrades can help reduce uncertainty related to development of technical bases for digital upgrades that will avoid the introduction of new failure modes.

99 GENERAL AND MISCELLANEOUS↗

DOE OSTI2017

Human Factors Engineering Aspects of Modifications in Control Room Modernization

97 MATHEMATICS AND COMPUTING↗

DOE OSTI2017

Migration to a fully-integrated control room - 349

The nuclear industry is faced with a pressing need to reduce operating costs in order to remain competitive with other forms of electric generation. While current industry initiatives are focused on incremental gains by streamlining work processes and reducing worker burdens, very few, if any, involve significant reductions in the base workload of a nuclear plant. Migration to a fully-integrated control room affords just such an opportunity. This report describes an NPP digital instrumentation and control (I and C) system design, along with its corresponding human systems interface (HSI) design, which achieves high plant availability, while selectively applying digital equipment redundancy and integrating traditional I and C system partitions, to minimize the digital equipment needed, and thereby minimize initial installation costs and ongoing operations and maintenance (O and M) costs. An additional key component of digital equipment minimization is optimization of the digital interface to conventional plant sensors and controlled plant devices (e.g., pumps, valves), which requires no disturbance to plant cables and results in eliminating thousands of electro-mechanical relay control components. The design is rooted in the highly integrated digital technology applied to the most recent advanced light water reactors under United States (U.S.) Nuclear Regulatory Commission (NRC) design certification review and approval. While this design employs technology from new plants, that technology has been adapted to the modernization of current operating NPPs. Hence, the highly integrated digital I and C and HSI design is referred to as the compact control room digital modernization (CDM). Along with minimal digital equipment, the corresponding HSI design employs compact operator workstations with visual display units (VDU) and soft controls for both the main control room (MCR) and remote shutdown room (RSR), to immediately improve human performance and ultimately facilitate operating staff reduction. Some advanced light water reactors have demonstrated this staff reduction through full scope simulator testing of normal and abnormal plant conditions, with U.S. licensed operating crews from currently-operating U.S. plants. Digital equipment minimization, compact operator workstations, and optimized plant component interfaces that require no disturbance to field cables, also facilitate implementation of the CDM over multiple phases, most of which can be conducted during normal refueling shutdown windows. This phased implementation method includes a novel transition of the I and C, MCR and RSR with an operations centered focus. This paper presents the CDM design, along with qualitative cost/benefit comparisons to currently operating plants with conventional analog I and C and HSI technology; this generation of I and C/HSI is referred to as a conventional control room (CCR). A CCR also includes NPPs that have been upgraded with digital systems, but retain the current partitions between plant I and C systems (i.e., no I and C integration) and retain the current plant system to control board configuration of current NPP control rooms. Even though these comparisons are qualitative, a compelling case is presented for the CDM. (authors)

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

DOE OSTI2015

Control room consolidation at Hanford tank farms for improved conduct of operation - 15345

Washington River Protection Solutions (WRPS) manages the underground waste storage tanks at the Hanford site in Washington State on behalf of the DOE Office of River Protection. There are 177 tanks distributed among 18 tank farms spread across an area of desert scrub covering about 20 square miles. A single evaporator facility supports the tanks to provide waste reduction activities. Farms and associated equipment, including exhausters, have been operated locally since installation. Upgrades over time introduced limited automation, but using inconsistent platforms, and providing isolated control locations around the farms. However, as the Tank Farms move from maintenance operations to production operations, with increased numbers of waste transfers and evaporator campaigns, and also prepare for integration with the adjacent Hanford Waste Treatment Plant, then operational improvements were planned and are being implemented. Infrastructure improvement projects included upgrades of control systems to a common platform, and installation of a fiber optic based local area network to the majority of farms, which together provided a distributed control system supporting tank farms. This new infrastructure provided the basis to propose consolidation of control and monitoring operations to a single location. More than a single location, the new Central Control Room was to increase effectiveness of operations by providing full status of all activities being performed across the Tank Farms and the Evaporator. The recent addition of productivity e-tools also would provide capability for management, supervisors and operators to make informed decisions regarding facility operations, through custom online applications designed to provide real time information derived from operational data. For example, tracking turnover activities between shifts, and maintaining compliance with limited conditions for operations. The Central Control Room would also have a single supervisor able to effectively manage the status of all assets and processes. The expected benefits of this arrangement include increased operator utility, increased situational awareness, improved response time for upset conditions, improvement in operator environment, and reductions in operating costs. The projected ROI for the Central Control Room when fully operational was projected to be about two years based on reduced costs from freeing up operations staff to perform other work plus the time and material savings realized by operations being performed with increased situational awareness. So the Central Control Room would become a hub for monitoring and controlling facility operations while responding to real time information affecting productivity and performance, from a centralized location customized to a fresh working environment. Over a 14-month period, WRPS developed the concept and engineering, procured over 500 items, modified and installed in renovated building, and completed transition and testing of this new Central Control Room, turning over the initial phase to Operations for 24/7 use in April 2014. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

DOE OSTI2011

Information Foraging in Nuclear Power Plant Control Rooms

nformation foraging theory articulates the role of the human as an 'informavore' that seeks information and follows optimal foraging strategies (i.e., the 'information scent') to find meaningful information. This paper briefly reviews the findings from information foraging theory outside the nuclear domain and then discusses the types of information foraging strategies operators employ for normal and off-normal operations in the control room. For example, operators may employ a predatory 'wolf' strategy of hunting for information in the face of a plant upset. However, during routine operations, the operators may employ a trapping 'spider' strategy of waiting for relevant indicators to appear. This delineation corresponds to information pull and push strategies, respectively. No studies have been conducted to determine explicitly the characteristics of a control room interface that is optimized for both push and pull information foraging strategies, nor has there been empirical work to validate operator performance when transitioning between push and pull strategies. This paper explores examples of control room operators as wolves vs. spiders and con- cludes by proposing a set of research questions to investigate information foraging in control room settings.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

DOE OSTI2018

Development and evaluation of the conceptual design for a liquid radiological waste system in an advanced hybrid control room

As the current fleet of nuclear power plants are maintaining outdated or obsolete equipment it is common practice to replace worn-out equipment on an as-needed basis resulting in a series of like-for-like replacements of components on the control boards addressing an immediate need to replace equipment. Such upgrades rarely represent an encompassing or systematic vision for control room modernization and do not add the additional benefit of enhanced support for operators in the control room, which tend to overlook the opportunity to reduce operations and maintenance costs through enhanced efficiency. The purpose of the research is to provide guidance on how to realize these opportunities by designing control room human-system interfaces with advanced capabilities in mind. Further, the research seeks to ensure that control room modernizations are undertaken with a sound understanding of the impacts to human operators and are designed based on state-of-the art human factors principles. This report describes the conceptual design of the liquid radiological waste system and several research activities conducted to inform the design philosophy. The report also provides recommended updates to the original design philosophy (published by the researchers in 2018) based on the findings.

99 GENERAL AND MISCELLANEOUS↗

DOE OSTI2019

Report for 2.2.1 Task 5: Develop and Document a State-Based Alarm System for a Nuclear Power Plant Control Room Using Machine Learning. Light Water Reactor Sustainability Program report

In legacy control rooms the operators might have 20 to 30 alarms to deal with on 12 control boards, during a reactor trip. The new digital alarm system in the upgraded control room will display between 150 and 200 alarm points on a single screen. This overload of information prevents the operators from identifying any abnormal alarms quickly without having to scroll through the alarm list looking for the abnormal alarms. One way to tackle this problem could be to attempt to create a state-based alarm system which would identify plant states and would identify which alarms are expected in those states and suppress them from the alarm screen so that any unexpected alarms would be displayed and easily identified to the operators. This can be done today but is very labor intensive in that an operator or training instructor would be required to run scenarios and log the alarms to be suppressed. The hope is that Machine Learning (ML) can provide an alternative solution with less manual effort required.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗