Improvements to the operational efficiency of the Portsmouth 'Blue Box' Assay system - 15162
The 'Blue Box' in Building 326 at Portsmouth comprises a dual cargo container lined with high density polyethylene with 5% (elemental) boron that acts as a neutron shield. This construction provides a low environmental neutron background to support the capability to attain low values of minimal detectable activity (MDA). A Non-destructive Assay (NDA) measurement platform known as the Fluor B and W Portsmouth Slab Counter (FBPSC) is housed inside the Blue Box. This comprises four neutron slab detectors supported with an electronic system supplying power and associated signal processing. The system is operated by a laptop computer which has data acquisition and analysis capabilities. Each slab contains five {sup 3}He proportional counters embedded in polyethylene. The system is designed to measure the mass of U-235 in coolers from the Portsmouth site using passive neutron counting. The system was calibrated by taking measurements with {sup 252}Cf sources attached to various positions on the outside surfaces of a surrogate cooler. In addition, Monte-Carlo N-Particle (MCNP) simulations were performed to extend the baseline calibration for coolers of various sizes used in the gaseous-diffusion process. The basic principle of operation is to measure the total neutron emission from the item and determine the mass of {sup 235}U using the system efficiency (determined from MCNP calculations combined with the calibration measurements) combined with known isotopic information ({sup 235}U enrichment and U-235/U-234 ratio), assumed chemical composition, and gross cooler mass. The FBPSC analysis program calculates the mass of U-235 within the cooler being assayed, together with the associated Total Measurement Uncertainty (TMU). A background correction is performed that accounts for the measured environmental background with a cosmic-ray spallation correction (based on the cooler's gross weight). The software suite developed for the system also includes the capability to track and trend measurement control data in order to quickly identify conditions where the system has drifted outside of its quality control envelope. The MDA of the system has been determined to be less the 15 g of U-235 for count times that are typically less than 5 minutes (depending on the uranium isotopics). This is primarily the result of the low neutron background rate inside the Blue Box (approximately 3 times lower than at nearby locations outside the box). Additionally, various software features have been designed to yield optimum counting performance for the system including count time adjustment and interval filtering to reject statistical outliers that are usually associated with cosmic spallation events. The operation of the system has proven to be very efficient, with the short measurement time providing a high throughput rate of coolers through the Blue Box NDA system. Significant operational benefits and improved data traceability have been yielded compared to the previous measurement process, which involved operators taking measurement with counter/scalers and manually entering data into spreadsheets. As of August 2014, this system successfully measured all coolers required to support completion of a contractually-required Performance Milestone. There are approximately 1900 coolers available for measurement. (authors)