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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 55 records · Page 3

Reliable Power Hibernation and Recovery for Solar Powered Lunar Missions

NASA Glenn Research Center has been working on a solution to surviving the lunar night based on the discovery that Li-Ion cells can survive the freeze/thaw process. This implies that a lunar surface spacecraft could hibernate through the coldest portions of the night and recover at lunar dawn. Survival and recovery also depend on power electronics capable of tolerating the cold and reliably starting at lunar dawn based on solar array output alone. GRC is working with STMD Space Technology Research Grant investigators to characterize Li-ion cells through the freeze-thaw process and fully understand the electro-chemical and thermal-mechanical processes to assure reliable cell hibernation and recovery. Further, we are working with investigators to determine what power semiconductor material, transistor technology, and power architecture is best suited for reliable cold start at lunar dawn and methodically restoring the power system to full operation for the next lunar cycle.

Spacecraft Power↗

Dish stirling solar receiver combustor test program

The operational and energy transfer characteristics of the Dish Stirling Solar Receiver (DSSR) combustor/heat exchanger system was evaluated. The DSSR is designed to operate with fossil fuel augmentation utilizing a swirl combustor and cross flow heat exchanger consisting of a single row of 4 closely spaced tubes that are curved into a conical shape. The performance of the combustor/heat exchanger system without a Stirling engine was studied over a range of operating conditions and output levels using water as the working fluid. Results show that the combustor may be started under cold conditions, controlled safety, and operated at a constant air/fuel ratio (10 percent excess air) over the required range of firing rates. Furthermore, nondimensional heat transfer coefficients based on total heat transfer are plotted versus Reynolds number and compared with literature data taken for single rows of closely spaced tubes perpendicular to cross flow. The data show enhanced heat transfer for the present geometry and test conditions. Analysis of the results shows that the present system meets specified thermal requirements, thus verifying the feasibility of the DSSR combustor design for final prototype fabrication.

Bankston, C. P.↗

Magnetic field and plasma wave observations in a plasma cloud at Venus

Pioneer Venus magnetic field and plasma wave data are examined in a particularly clear example of a plasma cloud above the Venus ionosphere. The magnetic configuration is suggestive of acceleration of the plasma cloud by magnetic tension. If the plasma is at rest at the subsolar point, it could be accelerated to approximately 90 km/sec by the observed stress at the location of the measurement. This far exceeds the escape velocity and suggests that plasma clouds do form a significant loss mechanism for the Venus ionosphere but does not necessarily indicate that the plasma cloud is detached from the ionosphere proper. The plasma cloud is accompanied by strong plasma wave activity and is significantly hotter than the ionospheric plasma encountered later on the same pass. A loss rate of the order of 2 x 10 to the 25th ions/sec is estimated during this event. The geometry suggested by these observations is one of a ridge of dense cold plasma starting in the subsolar regions and flowing over the poles of the planet. Thus, these plasma clouds may be the planetary analog of cometary tail rays.

Russell, C. T.↗

Demonstration and evaluation of gas turbine transit buses

The Gas Turbine Transit Bus Demonstration Program was designed to demonstrate and evaluate the operation of gas turbine engines in transit coaches in revenue service compared with diesel powered coaches. The main objective of the program was to accelerate development and commercialization of automotive gas turbines. The benefits from the installation of this engine in a transit coach were expected to be reduced weight, cleaner exhaust emissions, lower noise levels, reduced engine vibration and maintenance requirements, improved reliability and vehicle performance, greater engine braking capability, and superior cold weather starting. Four RTS-II advanced design transit coaches were converted to gas turbine power using engines and transmissions. Development, acceptance, performance and systems tests were performed on the coaches prior to the revenue service demonstration.

Source record↗

Structural assessment of a Space Station solar dynamic heat receiver thermal energy storage canister

This paper assesses the structural performance of a Space Station thermal energy storage (TES) canister subject to orbital solar flux variation and engine cold start-up operating conditions. The impact of working fluid temperature and salt-void distribution on the canister structure are assessed. Both analytical and experimental studies were conducted to determine the temperature distribution of the canister. Subsequent finite-element structural analyses of the canister were performed using both analytically and experimentally obtained temperatures. The Arrhenius creep law was incorporated into the procedure, using secondary creep data for the canister material, Haynes-188 alloy. The predicted cyclic creep strain accumulations at the hot spot were used to assess the structural performance of the canister. In addition, the structural performance of the canister based on the analytically-determined temperature was compared with that based on the experimentally-measured temperature data.

Tong, M. T.↗

Evaluation of the Effect of Water Vapor On the Performance of NASA's NMRO Catalysts for Carbon Monoxide Oxidation

The Noble Metal Reducible Oxide (NMRO) catalysts for the low temperature oxidation of carbon monoxide were developed by NASA for the reoxidation of carbon monoxide which forms by the dissociation of carbon dioxide during the operation of sealed carbon dioxide lasers. The NMRO catalyst, which consists of a noble metal in conjunction with a reducible metal oxide, was evaluated under conditions that will be encountered in a CO2 laser operation, namely temperatures in the range 298 to 373 K and no significant reaction gas components other than CO, CO2 and O2. The NMRO catalysts may have significant potential for spin-off applications such as the prevention of carbon monoxide build-up in closed spaces as in space vehicle cabins or submarines, and the elimination of the cold start-up problem of automobile exhaust catalysts. The most significant difference in the conditions of these possible future applications is the high moisture content of the gases to be processed. Lack of understanding of the effects of water vapor and high temperature on catalyst activity and operation for extended periods are currently the main stumbling blocks for the transfer of this NASA technology to be used for commercial purposes. In the original proposal the following objectives were stated: To obtain experimental data on the adsorption, desorption and reaction characteristics of CO and CO2 the catalysts under high moisture conditions; to collect evidence on the presence of carbonate and hydroxyl surface species and their involvement in the CO oxidation mechanism; and to model the reaction system using a Monte-Carlo simulation to gain insight on the various steps involved. After the work has commenced the NASA technical monitor Mr. David Scheyer informed us that there was increased interest in the possible use of the NMRO catalysts as automobile exhaust catalysts and therefore NASA wanted to know whether the catalysts can operate at high temperatures as well as with high moisture gases. At that meeting it was decided that investigation of the high temperature performance of the NMRO catalysts should be given priority and replace the Monte-Carlo simulation objective. As a result, the modified objectives of the investigation were taken as the investigation of the high-temperature activity of the NMRO catalysts, and the effect of water vapor on the performance of these catalysts.

Akyurtlu, Ates↗

Evaluation of Polymer Hermetically Sealed Tantalum Capacitors

Polymer cathode tantalum capacitors have lower ESR (equivalent series resistance) compared to other types of tantalum capacitors and for this reason have gained popularity in the electronics design community. Their use allows improved performance of power supply systems along with substantial reduction of size and weight of the components used. However, these parts have poor thermal stability and can degrade in humid environments. Polymer hermetically sealed (PHS) capacitors avoid problems related to environmental degradation of molded case parts and can potentially replace current wet and solid hermetically sealed capacitors. In this work, PHS capacitors manufactured per DLA LAM DWG#13030 are evaluated for space applications. Several lots of capacitors manufactured over period from 2010 to 2014 were tested for the consistency of performance, electrical and thermal characteristics, highly accelerated life testing, and robustness under reverse bias and random vibration conditions. Special attention was given to analysis of leakage currents and the effect of long-term high temperature storage on capacitors in as is condition and after hermeticity loss. The results show that PHS capacitors might be especially effective for low-temperature applications or for system requiring a cold start-up. Additional screening and qualification testing have been recommended to assure the necessary quality of capacitors for space projects.

ferrite beads↗

Organics on Fe-Silicate Grains: Potential Mimicry of Meteoritic Processes?

Currently, it is unknown what exact process or combination of processes produced organics that are found in meteorites or are detected in comets and nebulas. One particular process that forms organics involves Fischer-Tropsch type (FTT) reactions. Fischer-Tropsch type reactions produce hydrocarbons by hydrogenating carbon monoxide via catalytic reactions. The overall reaction is shown. The products of these reactions have been studied using natural catalysts and calculations of the efficiency of FTT synthesis in the Solar Nebula suggest that these types of reactions could make significant contributions to the composition of material near three AU. We use FTT synthesis to coat amorphous Fesilicate grains with organic material to simulate the chemistry in the early Solar Nebula. We used lab-synthesized amorphous Fe-silicate grains for the catalyst because they might better simulate the starting materials found in protostellar nebulas. A brief description of the synthesis of these grains is given in Experiments. This work is different from previous studies because we focus here on the carbonaceous material deposited on the grains. In our experiments, we roughly simulate a model of the nebular environment where grains are successively transported from hot to cold regions of the nebula. In other words, the starting cold regions of the nebula. In other words, the starting gases and FTT products are continuously circulated through the grains at high temperature with intervals of cooling. Overall, organics generated in this manner could represent the carbonaceous material incorporated into comets and meteorites. We present the analyses of the organics produced using pyrolysis gas chromatography mass spectrometry (GCMS) and compare the results with those organics found in the Murchison meteorite.

Johnson, N. M.↗

Flow Visualization of Liquid Hydrogen Line Chilldown Tests

We present experimental measurements of wall and fluid temperature during chill-down tests of a warm cryogenic line with liquid hydrogen. Synchronized video and fluid temperature measurements are used to interpret stream temperature profiles versus time. When cold liquid hydrogen starts to flow into the warm line, a sequence of flow regimes, spanning from all-vapor at the outset to bubbly with continuum liquid at the end can be observed at a location far downstream of the cold inlet. In this paper we propose interpretations to the observed flow regimes and fluid temperature histories for two chilldown methods, viz. trickle (i.e. continuous) flow and pulse flow. Calculations of heat flux from the wall to the fluid versus wall temperature indicate the presence of the transition/nucleate boiling regimes only. The present tests, run at typical Reynolds numbers of approx O(10 (exp 5)), are in sharp contrast to similar tests conducted at lower Reynolds numbers where a well-defined film boiling region is observed.

Line chill down↗

LOX System Prestart Conditioning on X-34

The X-34 is a reusable launch vehicle that will be carried underneath an airplane to altitude of 35000 feet where it will be launched. It utilizes a single Fastrac 60K rocket engine for propulsion. This engine burns RP-1 and Lox as propellants and has a single shaft Lox and RP-1 turbopump. With these features there are three important requirements that must be met during the prestart thermal conditioning of this engine and feed system. First, the Lox temperature prior to starting the engine must be cold enough to be in the predefined start box at that pressure. Second, the RP-1 in the single shaft turbopump in close proximity to the lox must not freeze significantly where it effects turbopump or engine operation. Third, the chill phase of the prestart countdown has been allocated 700lb of Lox which if exceeded starts to effect mission performance. Extensive testing and analysis has been performed to evaluate the chill characteristics of the Fastrac Engine as well as test facilities and X-34 Lox feed and bleed systems.

Goode, Brian K.↗

The direct observation of solidification as a function of gravity level

A saturated solution of NH4Cl was solidified on earth at 1 g and in a suborbital rocket flight at .00001 g. In the 1 g experiments, macrosegregation caused by the gravitational acceleration was marked. Nucleation started at the cold walls after which dendrites and dendritic debris were swept into the center of the cuvette by convective fluid flow. Secondary dendrite arms were oriented toward the cold wall. When solidified in low g, only four nuclei grew to form the complete casting. There were no free floating crystals or visible dendrite remelting. The lack of fluid flow allowed symmetrical dendrite growth into the fluid.

Johnston, M. H.↗

Thermal evolution of planetary size bodies

The size dependence of planetary thermal evolution is investigated through calculations which take into account the effects of heat source differentiation and convection. The theoretical computations make use of hypothetical bodies for minor planets; Mercury, Venus and Mars are employed to represent the size spectrum of the inner planets. If started at a cold initial condition, an object with a radius less than 1000 km is unlikely to reach melting. Accretional heating, inductive heating and short half-life radioactive heating are among the mechanisms which may produce early melting and differentiation in larger planets. Core formation in Mercury and Venus is also discussed.

Hsui, A. T.↗

Transient Thermal Analysis of the 12.5 KW HERMeS Hall Thruster

NASA’s Dawn spacecraft entered orbit around the dwarf planet Ceres on March 6, 2015 thereby becoming the first mission to orbit two celestial bodies outside of the Earth-moon system. This feat was made possible due to the use of electric propulsion (EP) to provide the 11 km/s of delta-V that was necessary. This type of propulsion is also enabling for many of NASA’s future missions, such as the proposed Asteroid Redirect Robotic Mission (ARRM). Specifically, the Hall Effect Rocket with Magnetic Shielding (HERMeS) is the propulsive design baseline due to its long operational lifetime and high specific impulse. Extensive modeling is required to verify the thruster's predicted thermal performance and survival during the bounding mission phases. Since the thruster would constrain plasma on the order of tens of thousands of hours, components in the thruster must be able to accommodate much higher sustained temperatures than typical spacecraft hardware. Furthermore, the high temperatures necessitate care in analyzing thermal gradients within the thruster. In this paper, we describe a thermal model of the HERMeS thruster and focus upon the thruster's transient performance under different initial firing conditions. The thruster's transient thermal response is critical to verify margin in the thermal stresses inherent in the thruster and to determine safe start-up procedures to protect the thruster's critical components. This model is used to perform transient thermal analysis of the thruster during startup and shutdown, provide temperature maps for structural analysis, and plan for thermal cycle testing conducted at JPL. The thermal cycle testing includes thruster starts at the cold temperature limits and operation at maximum expected external heat flux. This work will support laboratory environmental testing of the HERMeS thruster, which is being conducted at JPL in 2016.

Reilly, Sean↗

The effects of exposure to LN2 temperatures and 2.5 suns solar radiation on 30-cm ion thruster performance

An experimental test program was developed to demonstrate all 30 cm Hg-ion bombardment thruster functions over the thermal environment of several proposed missions. A 30 cm thruster with grids dished 1.25 cm and instrumented with 31 thermocouples, was placed in a vacuum tank equipped with -196 C walls. Cold storage of a thruster was simulated and temperatures as low as -100 C were attained on the thruster. The thruster started successfully from these cold conditions. The thruster operating at both half and full beam power was exposed to 2.5 suns on axis solar simulation. Various thruster thermal configurations, used to simulate multiple thruster operation, were tested at the above conditions. The results of these tests are reported herein.

Mirtich, M. J.↗

The effects of exposure to LN2 temperatures and 2.5 suns solar radiation on 30-cm ion thruster performance

An experimental test program was developed to demonstrate all 30 cm Hg-ion bombardment thruster functions over the thermal environment of several proposed missions. A 30 cm thruster with grids dished 1.25 cm and instrumented with 31 thermocouples, was placed in a vacuum tank equipped with minus 196 C walls. Cold storage of a thruster was simulated and temperatures as low as minus 100 C were attained on the thruster. The thruster started successfully from these cold conditions. The thruster operating at both half and full beam power was exposed to 2.5 suns on axis solar simulation. Various thruster thermal configurations, used to simulate multiple thruster operation, were tested at the above conditions. The results of these tests are reported herein.

Mirtich, M. J.↗

Hot Views on Cold Crystals: The Application of Thermal Imaging in Cryocrystallography

We have used thermal imaging techniques to visualize the cryocooling processes of macromolecular crystals. Cryocooling is a common technique used for structural data collection to reduce radiation damage in intense X-ray beams and decrease the thermal motion of the atoms. From the thermal images it was clear that during cryocooling a cold wave progresses through a crystal starting at the face closest to the origin of the cold stream and ending at the point furthest away. As an extension to this work, we used thermal imaging to study small crystals, held in a cryo-loop, in the presence of vitrified mother liquor. The different infrared transmission and reflectance properties of the crystal in comparison to the mother liquor surrounding it are thought to be the parameter that produces the contrast that makes the crystal visible. An application of this technology may be the determination of the exact location of small crystals in a cryo-loop for automated structural genomics studies. Data from initial tests in support of application development was recorded for lysozyme crystals and for bFGF/dna complex crystals, which were cryocooled and imaged in large loops, both with visible light and with infrared radiation. The crystals were clearly distinguished from the vitrified solution in the infrared spectrum, while in the case of the bFGF/dna complex the illumination had to be carefully manipulated to make the crystal visible in the visible spectrum. These results suggest that the thermal imaging may be more sensitive than visual imaging for automated location of small crystals. However, further work on small crystals robotically mounted at SSRL did not clearly visualize those crystals. The depth of field of the camera proved to be limiting and a different cooling geometry was used, compared to the previous, successful experiments. Analysis to exploit multiple images to improve depth of field and experimental work to understand cooling geometry effects is ongoing. These results will be presented along with advantages and disadvantages of the technique and a discussion of how it might be applied.

Snell, Eddie↗

Hot Views on Cold Crystals: The Application of Thermal Imaging in Cryocrystallography

In the past we have used thermal imaging techniques to visualize the cryocooling processes of macromolecular crystals. From these images it was clear that a cold wave progresses through a crystal starting at the face closest to the origin of the cold stream and ending at the point furthest away. During these studies we used large volume crystals, which were clearly distinguished from the loop holding them. These large crystals, originally grown for neutron diffraction studies, were chosen deliberately to enhance the imaging. As an extension to this work, we used thermal imaging to study small crystals, held in a cryo- loop, in the presence of vitrified mother liquor. The different infrared transmission and reflectance properties of the crystal in comparison to the mother liquor surrounding it are thought to be the parameter that produces the contrast that makes the crystal visible. An application of this technology may be the determination of the exact location of small crystals in a cryo-loop. Data from initial tests in support of application development was recorded for lysozyme crystals and for bFGF/dna complex crystals, which were cryo-cooled and imaged in large loops, both with visible light and with infrared radiation. The crystals were clearly distinguished from the vitrified solution in the infrared spectrum, while in the case of the bFGF/dna complex the illumination had to be carefully manipulated to make the crystal visible in the visible spectrum. These results suggest that the thermal imaging may be more sensitive than visual imaging for automated location of small crystals. However, further work on small crystals robotically mounted at SSRL did not clearly visualize those crystals. The depth of field of the camera proved to be limiting and a different cooling geometry was used, compared to the previous, successful experiments. Analysis to exploit multiple images to improve depth of field and experimental work to understand cooling geometry effects is ongoing. These results will be presented along with advantages and disadvantages of the technique and a discussion of how it might be applied .

Snell, Eddie H.↗

Hot Views on Cold Crystals: The Application of Thermal Imaging in Cryo-crystallography

In the past we have used thermal imaging techniques to visualize the cryocooling processes of macromolecular crystals. From these images it was clear that a cold wave progresses through a crystal starting at the face closest to the origin of the cold stream and ending at the point furthest away. During these studies we used large volume crystals, which were clearly distinguished from the loop holding them. These large crystals, originally grown for neutron diffraction studies, were chosen deliberately to enhance the imaging. As an extension to this work, we present used thermal imaging to study small crystals, held in a cryo-loop, in the presence of vitrified mother liquor. The different infrared transmission and reflectance properties of the crystal in comparison to the mother liquor surrounding it are thought to be the parameter that produces the contrast that makes the crystal visible. An application of this technology may be the determination of the exact location of small crystals in a cryo-loop. Data from initial tests in support of application development was recorded for lysozyme crystals and for bFGF/dna complex crystals, which were cryo-cooled and imaged in large loops, both with visible light and with infrared radiation. The crystals were clearly distinguished from the vitrified solution in the infrared spectrum, while in the case of the bFGF/dna complex the illumination had to be carefully manipulated to make the crystal visible in the visible spectrum. These results suggest that the thermal imaging may be more sensitive than visual imaging for automated location of small crystals. However, further work on small crystals robotically mounted at SSRL did not clearly visualize those crystals. The depth of field of the camera proved to be limiting and a different cooling geometry was used, compared to the previous, successful experiments. Analysis to exploit multiple images to improve depth of field and experimental work to understand cooling geometry effects is ongoing. These results will be presented along with advantages and disadvantages of the technique and a discussion of how it might be applied.

Snell, E. H.↗