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At least 55 records · Page 3

Degradation and Reliability Advancements in Tubular SOFC (Final Report)

The objective of this project is to improve the degradation and reliability of tubular SOFC and develop technologies applicable to stacks scalable to sub-MW system. The Phase II project scope encompasses the cell level technology development listed below and also bundle level degradation verification. (1) Incorporation of an inexpensive on-cell contamination gettering element in each cell to provide protection for cathode against Cr and S. (2) Enhance the electrical contact between Ag current collector and the lanthanum chromite based interconnection layer. (3) Improve the electrolyte layer sintering recipe to reduce the defect density and related anode oxidation problem.

03 NATURAL GAS↗

Lithium inventory tracking as a non-destructive battery evaluation and monitoring method

Tracking the active lithium (Li) inventory in an electrode shows the true state of a Li battery, akin to a fuel gauge for an engine. However, non-destructive Li inventory tracking is currently unavailable. Here, in this work, we used the theoretical capacity of a transition metal oxide to convert capacity into a Li inventory analysis. The Li inventory in electrodes was tracked reliably to show how battery formulations and test methods affect performance. Contrary to capacity, Li inventory tracking reveals stoichiometric variations near the electrode–electrolyte interface. Verifiable results rationalized differences in measurements, clarifying and reducing interferences from cell formulations and experimental manipulations. By tracing four variables from formation to end-of-life, we characterize electrode and cell performance with a thermodynamic framework. Accurate rationalization of subtle differences in Li inventory utilization promises precise battery engineering, evaluation, failure analysis and risk mitigation. The method could be applicable from cell design optimization and fabrication to battery management, improving battery performance and reliability.

25 ENERGY STORAGE↗

Concentrated dual-cation electrolyte strategy for aqueous zinc-ion batteries

Rechargeable Zn-ion batteries are highly promising for stationary energy storage because of their low cost and intrinsic safety. However, due to the poor reversibility of Zn anodes and dissolution of oxide cathodes, aqueous Zn-ion batteries encounter rapid performance degradation when operating in conventional low-concentration electrolytes. Herein, we demonstrate that an aqueous Zn2+ electrolyte using a supporting Na salt at a high concentration is efficient to address these issues without sacrificing the power densities, cycling stability, and safety of zinc-ion batteries. We show that the high-concentration solute minimizes the number of free water molecules and the changes in the electronic state of the electrolyte. A combination of experimental and theoretical investigations reveals that a unique interphase, formed on the Zn anode, enables reversible and uniform Zn plating. Utilizing a cathode of sodium vanadate synthesized through a scalable strategy, the Zn–sodium vanadate battery with the concentrated bi-cation electrolyte shows improved cycling stability, decent rate performance, and low self-discharge. This work provides new insights on electrolyte engineering to achieve high-performance aqueous batteries.

25 ENERGY STORAGE↗

High Performance Cathode Recovery from Different Electric Vehicle Recycling Streams

For environmental and sustainability reasons, spent Li-ion batteries must be recovered and recycled so that the full promise of an electrified future is realized. Li-ion battery recycling streams pose a serious challenge to all existing recycling technologies due to their unknown and diverse chemistry. In this work, four representative recycling streams were used to demonstrate the flexibility of the recycling process developed at Worcester Polytechnic Institute (WPI) to accommodate a variable feed and generate consistent quality cathode material, LiNi 1/3 Mn 1/3 Co 1/3 O 2 (NMC111). Ni 1/3 Mn 1/3 CO 1/3( OH) 2 precursors derived from four recycling streams were produced by a hydroxide co-precipitation method in a continuous stirred tank reactor. It took two days for the co-precipitation reaction to reach steady state. A possible evolution of the precursor particles up to the steady state was proposed. Both the precursors and cathodes from these four different recycling streams exhibit similar morphology, particle size distribution, and tap density. Moreover, these recovered cathode materials display similar electrochemical properties. Surprisingly these recovered NMC111s have better rate capability than a commercial NMC111 prepared from virgin materials. The different chemical compositions of the incoming recycling streams were shown to have little observed effect on the recovered precursor and resultant cathode material generated by the WPI-developed recycling process with advantages including no sorting, low temperature, and high quality recovered battery materials. Therefore, the WPI-developed process applies to different spent Li-ion battery waste streams and is therefore general.

25 ENERGY STORAGE↗

Cobalt nanoparticle-encapsulated carbon nanowire arrays: Enabling the fast redox reaction kinetics of lithium-sulfur batteries

The commercial application of lithium-sulfur batteries is still impeded by the unsatisfying cyclability due to the sluggish reaction kinetics and shuttling effect of polysulfide intermediates. We develop a cobalt nanoparticle-encapsulated carbon nanowire arrays on carbon cloth (CC@Co-CNAs) to enable the fast redox reaction kinetics of the lithium sulfur batteries. The nanowire array-decorated carbon cloth as conductive matrix for sulfur active material could provide highly exposed cobalt nanoparticle active sites, owing to the high length-diameter ratio of the prepared CC@Co-CNAs. The binding affinity between the cobalt nanoparticle-incorporated materials and polysulfide intermediates is enhanced by Co-S bonds, which facilitates the redox reaction of active materials and consequently results in a high sulfur utilization for cathode especially with high sulfur loading. The lithium sulfur battery with CC@Co-CNAs as electrode materials delivers a high initial discharge capacity of 1228 mAh g –1 at 0.25 C, and a high initial discharge capacity of 807 mAh g –1 at 1C with a low capacity fading rate of 0.06% per cycle during 300 cycles. Furthermore, a discharge capacity of 958 mAhg –1 at 0.1 C is achieved for the cell even with a corresponding sulfur loading of 6.2 mg cm –2 .

25 ENERGY STORAGE↗

Probing Mg Migration in Spinel Oxides

Mg batteries utilizing oxide cathodes can theoretically surpass the energy density of current Li-ion technologies. The absence of functional devices so far has been ascribed to impeded Mg 2+ migration within oxides, which severely handicaps intercalation reactions at the cathode. Broadly, knowledge of divalent cation migration in solid frameworks is surprisingly deficient. In this paper, we present a combined experimental and theoretical study of Mg migration within three spinel oxides, which reveal critical features that influence it. Experimental activation energies for a Mg 2+ hop to an adjacent vacancy, as low as ~0.6 eV, are reported. These barriers are low enough to support functional electrodes based on the intercalation of M g2+ . Subsequent electrochemical experiments demonstrate that significant demagnesiation is indeed possible, but the challenges instead lie with the chemical stability of the oxidized states. Our findings enhance the understanding of cation transport in solid structures and renew the prospects of finding materials capable of high density of energy storage.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

High-Energy All-Solid-State Organic–Lithium Batteries Based on Ceramic Electrolytes

Recent studies have identified unique properties of organic battery electrode materials such as moderate redox potentials and mechanical softness which are uniquely beneficial for all-solid-state batteries based on ceramic electrolytes. Here, we further explore the promise of organic materials and demonstrate a sulfide electrolyte- based organic-lithium battery with a specific energy of 828 Wh kg –1 , rivaling the state-of- the-art of all-solid-state batteries. Two innovation steps are responsible for the accomplishment. First, the combination of lithium anode and the high-capacity cathode material pyrene-4,5,9,10-tetraone ensures a high theoretical specific energy. Second, the microstructure of the organic cathode is optimized with the introduction of cryomilling, a technique common to processing soft materials but not familiar to electrode fabrication. The cathode material utilization increases to 99.5% as a result, up from the 55–89% previously reported for ceramic electrolyte-based solid-state organic batteries. In conclusion, the improvement highlights the special requirements of solid-state organic electrodes for microstructural engineering while preserving the chemical integrity of components.

25 ENERGY STORAGE↗

Implications of Local Cathode Structure in Solid-State Batteries

Solid-state batteries (SSBs) are promising candidates for energy storage systems—specifically for automotive applications—owing to their higher energy density and supreme safety. SSBs currently must improve area-specific cathode loadings as well as the electro-chemo-mechanical stability at high voltages. Composite cathodes in SSBs are comprised of active material, ion and electronic conductors, binders, and electronic conducting materials. In addition to experimental limitations with engineering thick cathode architectures, low utilization and chemomechanical degradation of the cathodes limit the performance of composite cathodes. Composite cathodes must optimize several parameters simultaneously to achieve high performances that include loading, electrochemically active surface area, mechanical resilience, and porosity. This chapter summarizes the current state-of-the-art applications with regard to composite cathodes for SSBs and provides insights into cathode architectures using geometric packing models. Tailoring ion and electron transport pathways within the electrode while mitigating operational stresses is crucial for achieving energy-dense cathode structres for SSBs.

Dixit, Marm↗

Monitoring Surface Condition of Plasma Grid of a Negative Hydrogen Ion Source

Surface condition of a plasma grid in a negative hydrogen ion source is controlled so as to maximize the beam current under a discharge operation with introducing Cs into the ion source. Photoelectric current induced by laser beams incident on the plasma grid can produce a signal to monitor the surface condition, but the signal detection can be easily hindered by plasma noise. Reduction in size of a detection electrode embedded in the plasma grid can improve signal-to-noise ratio of the photoelectric current from the electrode. To evaluate the feasibility of monitoring surface condition of a plasma gird by utilizing photoelectric effect, a small experimental setup capable of determining quantum yields of a surface in a cesiated plasma environment is being assembled. Some preliminary test results of the apparatus utilizing oxide cathodes are reported.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

Cathode Loading Effect on Sulfur Utilization in Lithium–Sulfur Battery

The Lithium-Sulfur (Li-S) battery is under intensive research in recent years due to its potential to provide higher energy density and lower cost than the current state-of-the-art lithium-ion battery technology. To meet cost target for transportation application, high sulfur loading up to 8 mAh cm -2 is predicted by modeling. In this work, we have investigated the sulfur loading effect on the galvanostatic charge/discharge cycling performance of Li-S cells with theoretical sulfur loading ranging from 0.5 mAh cm -2 to 7.5 mAh cm -2 . We found that the low sulfur utilization of electrodes with sulfur loading of > 3.0 mAh cm-2 is due to their inability to deliver capacities at the 2.1V voltage plateau, which corresponds to the conversion of soluble Li 2 S 4 to insoluble Li 2 S 2 /Li 2 S. This electrochemical conversion process recovers to deliver the expected sulfur utilization after several activation cycles for electrodes with sulfur loading up to 4.5 mAh cm -2 . For electrodes with 7.0 mAh cm -2 loading, no sulfur utilization recovery was observed for 100 cycles. The root cause of this phenomenon is elucidated by SEM/EDS and EIS investigation. Carbon interlayer cell design and low rate discharge activation are demonstrated to be effective mitigation methods.

25 ENERGY STORAGE↗

Secondary battery material and synthesis method

A composite Li.sub.1+xMn.sub.2-x-yM.sub.yO.sub.4 cathode material stabilized by treatment with a second transition metal oxide phase that is highly suitable for use in high power and energy density Li-ion cells and batteries. A method for treating a Li.sub.1+xMn.sub.2-x-yM.sub.yO.sub.4 cathode material utilizing a dry mixing and firing process.

25 ENERGY STORAGE↗

A high performance hybrid battery based on aluminum anode and LiFePO 4 cathode

A unique battery hybrid utilizes an aluminum anode, a LiFePO 4 cathode and an acidic ionic liquid electrolyte based on 1-ethyl-3-methylimidazolium chloride (EMImCl) and aluminum trichloride (AlCl 3 ) (EMImCl-AlCl 3 , 1-1.1 in molar ratio) with or without LiAlCl 4 is proposed. This hybrid ion battery delivers an initial high capacity of 160 mAh g -1 at a current rate of C/5. It also shows good rate capability and cycling performance.

25 ENERGY STORAGE↗

Encapsulating Various Sulfur Allotropes within Graphene Nanocages for Long-Lasting Lithium Storage

The encapsulation of sulfur within carbon matrices is widely utilized in the cathode of a rechargeable lithium-sulfur battery, whose energy density largely depends on the design of the carbon structure. Here, an advanced graphene nanocage structure with the capability of hosting both cyclo-S-8 and smaller sulfur molecules (S2-4) is reported. The cage inner cavity is partially filled with S-8 to form a yolk-shell structure that enables free volumetric variation of S-8 during (de)lithiation. In the graphene shell of the cage, S-8 are downsized to S2-4 to activate extra sulfur loading sites within graphene layers. Importantly, the graphene shell exhibits inward volumetric variation upon (de)lithiation of the loaded S2-4, and the overall electrode strain is thus minimized. This prototyped design promises an ultimate solution to maximize sulfur loading in carbon matrices as well as to circumvent the polysulfide dissolution problem and boost the commercialization of lithium-sulfur batteries in the future.

Yuan, Yifei↗

Enhancing the stability of microplasma device utilizing diamond coated carbon nanotubes as cathode materials

This paper reports the enhanced stability of a microplasma device by using hybrid-granular-structured diamond (HiD) film coated carbon nanotubes (CNTs) as cathode, which overcomes the drawback of short life time in the CNTs-based one. The microplasma device can be operated more than 210 min without showing any sign of degradation, whereas the CNTs-based one can last only 50 min. Besides the high robustness against the Ar-ion bombardment, the HiD/CNTs material also possesses superior electron field emission properties with low turn-on field of 3.2 V/μm, which is considered as the prime factor for the improved plasma illumination performance of the devices.

77 NANOSCIENCE AND NANOTECHNOLOGY↗

A reversible nonaqueous room-temperature potassium-sulfur chemistry for electrochemical energy storage

Earth-abundant element potassium (K) exhibiting a low reduction potential and a high gravimetric capacity is an ideal anode material for the development of low-cost and high-energy batteries. In this work, we present herein a mechanistic study of a reversible room-temperature nonaqueous potassium-sulfur (K-S) chemistry and demonstrate a rechargeable K-S cell. Electrochemical and spectroscopic studies reveal that the discharge-charge of the K-S couple involves transition processes of potassium polysulfide species, resembling that of the lithium-sulfur chemistry. Finally, through the design of a proper cathode-separator assembly, a deep discharge of the K-S cell with a high utilization of sulfur cathode is accessible.

25 ENERGY STORAGE↗

Dual conductor surface modified SOFC cathode particles and methods of making same

A novel method to produce ALD films disposed on powders is disclosed. Examples include the formation of a cobalt doped zirconia (CDZ), hafnia, and cobalt doped hafnia (CDH) films on lanthanum strontium cobalt iron oxide (LSCF) powder for solid oxide fuel cell cathodes. The coated powders are sintered into porous cathodes that have utility for preventing the migration of cations in the powder to the surface of the sintered cathode and/or other performance enhancing attributes.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗