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At least 55 records · Page 3

Exhaust plume and contamination characteristics of a bipropellant (MMH/N2O4) RCS thruster

Results are presented for three recent tests in a series of thruster contamination experiments made in liquid helium-cooled environmental facility. The contaminating effects encountered on various materials, surfaces, and components, due to the exhaust products from a 5-pound thrust, bipropellant (MMH/N2O4) thruster are investigated. The angular distribution of plume effects around the periphery of the thruster established by transmittance changes of quartz samples over the wavelength range from 0.2 to 2.0 micrometer is studied, along with mass deposition rates at a specific location measured with a quartz crystal microbalance for three different experiments. Quadrupole mass spectrometer measurements of the exhaust products over the mass number range from 12 to 75; infrared transmittance measurements of contaminated samples for the wavelength range from 2.5 to 15 microns; and infrared transmittance measurements of residue from the thruster nozzle are also considered.

Spisz, E. W.↗

Rocket engine bipropellant valve problems and current efforts

In developing the highly successful bipropellant valves for the Apollo primary propulsion engines, a variety of developmental problems were encountered and resolved. These problems and the new technology that is being pursued to eliminate or minimize these problems on the space shuttle orbital maneuvering engine are discussed. The space shuttle, being a reusable system, has new requirements of the valve. The potential effects of these requirements on valve design and potential solutions are also discussed.

Fries, J.↗

Advanced bipropellant systems for use on planetary orbiters

Planetary orbit mission capabilities will be greatly improved by the advent of space-storable retro-propulsion systems with liquid fluorine/hydrazine as bipropellants, even when the Space Shuttle/Space Tug is used as launch vehicle. With a specific impulse as high as 375 sec, a multimission propulsion module designed for Pioneer or Mariner class spacecraft as payload and using space-storable propellants, can perform Mercury, Saturn and Uranus orbiter missions, and even some comet rendezvous missions. It also can reduce trip times to the outer planets significantly. The paper presents mission requirements, propulsion technology status, system design, performance, development schedules and cost data, based on results of a recent design and feasibility study.

Meissinger, H. F.↗

Performance comparison of earth and space storable bipropellant systems in interplanetary missions

The paper evaluates and compares the performance of earth-storable and space-storable liquid bipropellant propulsion systems in high-energy planetary mission applications, including specifically Saturn and Mercury orbiters, as well as asteroid and comet rendezvous missions. The discussion covers a brief review of the status of space-storable propulsion technology, along with an illustrative propulsion module design for a three-axis stabilized outer planet and cometary mission spacecraft of the Mariner class. The results take revised Shuttle/Upper Stage performance projections into account. It is shown that in some of the missions the performance improvement achievable in the ballistic transfer mode with space-storable spacecraft propulsion can provide a possible alternative to the use of solar-electric propulsion.

Meissinger, H. F.↗

Effect of bipropellant plume exhaust effluents on spaceborne optical instruments

Analytical tools together with a good data base are necessary to predict the transport of plume contaminants and their effects on spacecraft surfaces. The present paper describes an assessment of bipropellant thrusters, the production and transport of plume contaminants from these thrusters, and the use of the JPL contamination analysis program to assess the effects of plume contamination on the Galileo spacecraft. It is shown that, in the case of the Galileo mission, contamination from the liquid engines has been effectively reduced to nothing by the use of predictive tools. Plume shields together with precise scan platform stowage have been designed to protect the optical instruments.

Maag, C. R.↗

Development of a bipropellant propulsion module for the Galileo spacecraft

The bipropellant engine retropropulsion module (RPM) of the Jupiter-exploration Galileo spacecraft provides attitude control, trajectory correction, a deep space velocity increment, a spacecraft deflection maneuver for an entry capsule, a retromaneuver for Jupiter approach, and a 'perijove raise' maneuver for the Jovian system tour of the spacecraft. Attention is given to the design features and performance capabilities of the RPM, which uses a set of 12 10-N thrusters in conjunction with a 400-N engine. Tanks contain 935 kg of propellant to satisfy mission requirements.

Hagenest, W.↗

Bipropellant rocket exhaust plume analysis on the Galileo spacecraft

This paper describes efforts to quantify the contaminant flow field produced by 10 N thrust bipropellant rocket engines used on the Galileo spacecraft. The prediction of the composition of the rocket exhaust by conventional techniques is found to be inadequate to explain experimental observations of contaminant deposition on moderately cold (200 K) surfaces. It is hypothesized that low volatility contaminants are formed by chemical reactions which occur on the surfaces. The flow field calculations performed using the direct simulation Monte Carlo method give the expected result that the use of line-of-sight plume shields may have very little effect on the flux of vapor phase contaminant species to a surface, especially if the plume shields are located so close to the engine that the interaction of the plume with the shield is in the transition flow regime. It is shown that significant variations in the exhaust plume composition caused by nonequilibrium effects in the flow field lead to very low concentrations of species which have high molecular weights in the more rarefied regions of the flow field. Recommendations for the design of spacecraft plume shields and further work are made.

Guernsey, C. S.↗

An analysis of bipropellant neutralization for spacecraft refueling operations

Refueling of satellites on orbit with storable propellants will involve venting part or all of the pressurant gas from the propellant tanks. This gas will be saturated with propellant vapor, and it may also have significant amounts of entrained fine droplets of propellant. The two most commonly used bipropellants, monomethyl hydrazine (MMH) and nitrogen tetroxide (N2O4), are highly reactive and toxic. Various possible ways of neutralizing the vented propellants are examined. The amount of propellant vented in a typical refueling operation is shown to be in the range of 0.2 to 5% of the tank capacity. Four potential neutralization schemes are examined: chemical decomposition, chemical reaction, condensation and adsorption. Chemical decomposition to essentially inert materials is thermodynamically feasible for both MMH and N2O4. It would be the simplest and easiest neutralization method to implement. Chemical decomposition would require more complex control. Condensation would require a refrigeration system and a very efficent phase separator. Adsorption is likely to be much heavier. A preliminary assessment of the four neutralization shemes is presented, along with suggested research and development plans.

Kauffman, David↗

Bipropellant engine plume analyses for the Mars Observer scientific spacecraft

This paper discusses the methodology utilized to characterize exhaust plume expansion of the 490 N bipropellant engine and provides an analysis of exhaust plune impingement effects on the Mars Observer oxidizer tank structure. Nozzle and plume continuum flowfields are computed with a method of characteristics solution while transitional and rarefied regions of the exhaust gas flow were defined by a direct simulation Monte Carlo method. Results of this study provide sufficient data for an assessment of spacecraft thermal impacts due to plume heating effects and thrust losses from exhaust plume impingement.

Rattenni, L., Jr.↗

Launch Vehicle Performance for Bipropellant Propulsion Using Atomic Propellants With Oxygen

Atomic propellants for bipropellant launch vehicles using atomic boron, carbon, and hydrogen were analyzed. The gross liftoff weights (GLOW) and dry masses of the vehicles were estimated, and the 'best' design points for atomic propellants were identified. Engine performance was estimated for a wide range of oxidizer to fuel (O/F) ratios, atom loadings in the solid hydrogen particles, and amounts of helium carrier fluid. Rocket vehicle GLOW was minimized by operating at an O/F ratio of 1.0 to 3.0 for the atomic boron and carbon cases. For the atomic hydrogen cases, a minimum GLOW occurred when using the fuel as a monopropellant (O/F = 0.0). The atomic vehicle dry masses are also presented, and these data exhibit minimum values at the same or similar O/F ratios as those for the vehicle GLOW. A technology assessment of atomic propellants has shown that atomic boron and carbon rocket analyses are considered to be much more near term options than the atomic hydrogen rockets. The technology for storing atomic boron and carbon has shown significant progress, while atomic hydrogen is not able to be stored at the high densities needed for effective propulsion. The GLOW and dry mass data can be used to estimate the cost of future vehicles and their atomic propellant production facilities. The lower the propellant's mass, the lower the overall investment for the specially manufactured atomic propellants.

Palaszewski, Bryan↗

Performance Increase Verification for a Bipropellant Rocket Engine

Component performance assessment testing for a, pressure-fed earth storable bipropellant rocket engine was successfully completed at Aerojet's Redmond test facility. The primary goal of the this development project is to increase the specific impulse of an apogee class bi-propellant engine to greater than 330 seconds with nitrogen tetroxide and monomethylhydrazine propellants and greater than 335 seconds with nitrogen tetroxide and hydrazine. The secondary goal of the project is to take greater advantage of the high temperature capabilities of iridium/rhenium chambers. In order to achieve these goals, the propellant feed pressures were increased to 400 psia, nominal, which in turn increased the chamber pressure and temperature, allowing for higher c*. The tests article used a 24-on-24 unlike doublet injector design coupled with a copper heat sink chamber to simulate a flight configuration combustion chamber. The injector is designed to produce a nominal 200 lbf of thrust with a specific impulse of 335 seconds (using hydrazine fuel). Effect of Chamber length on engine C* performance was evaluated with the use of modular, bolt-together test hardware and removable chamber inserts. Multiple short duration firings were performed to characterize injector performance across a range of thrust levels, 180 to 220 lbf, and mixture ratios, from 1.1 to 1.3. During firing, ignition transient, chamber pressure, and various temperatures were measured in order to evaluate the performance of the engine and characterize the thermal conditions. The tests successfully demonstrated the stable operation and performance potential of a full scale engine with a measured c* of XXXX ft/sec (XXXX m/s) under nominal operational conditions.

Alexander, Leslie↗