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At least 55 records · Page 3

High Waste Loading Glass Formulation Development for High-Zr HLW

This report describes work performed to develop and test new glass and feed formulations in order to increase waste loadings and glass melting rates for Hanford HLW with high concentrations of zirconium. Testing was designed to identify glass and melter feed formulations that optimize waste loading and waste processing rate while meeting all processing and product quality requirements. The work included preparation and characterization of crucible melts to evaluate the effects of waste loading on glass properties and the maximum waste loadings that can be achieved. The testing included an assessment of melt rate using a Vertical Gradient Furnace (VGF) system to develop new formulations with both high waste loadings and high melt rates. The results from crucible-scale testing supported subsequent DM100 tests designed to further assess the enhanced glass and feed formulations with respect to processing rate and product quality.

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Pneumatic System for the Neutron Generator Facility at SRNL

A neutron generator system equipped with a pneumatic sample transfer system, enables scientists to perform neutron activation analysis with increased efficiency and accuracy. The samples are placed in sealed containers called 'rabbits' and are passed through the system. Once sealed in the rabbit, the samples are loaded into the tubes via a hopper mechanism. The sample is launched into the generator with compressed air and captures neutrons, causing the sample to become radioactive. Next, the sample is sent to a detector, where the samples are counted for a set length of time on a Ge detector. Once the detection is completed, the sample is then sent to the trash. The system utilizes an interface to select which generator valve and detector location to send the sample too. This project is supports the future development of the neutron generator in the F wing of 773-A. A program is used to automate the passing of the rabbit through the system. The user is able to select the generator valve and detector to be utilized in the testing of the sample. Using the 'Add Rabbit' button the user can add as many sample rabbits to rabbit editor tab. Characteristics are then entered into the fields for each rabbit. The Pre-Det Cooldown and Post-Det Cooldown are intervals used to space out the time before the rabbit is sent into and out of the detector. After all characteristics are entered, the 'Submit to Hopper' button is selected thus preparing the program to run the rabbits in the inserted order. Small setup of the system using the available parts. Simulates the movement of the rabbit from the generator to the detector. Small valves are located before each manifold. To transport the rabbit from one side to the other, the valve of the sending side must be open and the receiving side must be closed. The manifold and valve in direct line with the compressor would extend to the hopper. Once the hopper is loaded, the valve would be open to send the rabbit to generator. Additional manifolds and other mechanical parts are necessary to complete the system design. To complete the construction of the system additional parts, such as the mechanical parts for the switching mechanism and the solenoid valves, are necessary. Further, to complete the automatization of the system, an Arduino is required to communicate with the valves and adjust the linear servos appropriately so that the rabbits are sent to the selected generator location and detector. This work is aimed to be completed in the next fiscal year.

42 ENGINEERING↗

WIPP Space Faces TRU Waste Disposal Limits; The Volume Reducing Solution - 18365

Transuranic (TRU) waste packaging for removal from a glovebox has for many years involved the use of bags as the primary containment. In many cases, many hydrogenous layers of bags, yards of tape, and multiple filters are added to the waste stream in order to get the TRU waste into the final 55 gallon drum package to be shipped and buried at the Waste Isolation Pilot Plant (WIPP). The WIPP is currently limited to a total finite disposed volume of Contact Handled (CH) and Remote Handled (RH) TRU waste. As of early 2014 over half of the allotted WIPP volume had been filled with mainly CH-TRU waste. Based on current bag operation packaging methods used, the Department of Energy's (DOE) remaining CH and RH waste will not fit in the remaining limited WIPP space. Bag operations, can be performed safely by good operators following tedious repetitive processes and many Administrative Safety Controls. Since the bag is the only confinement layer between the contamination and the operator, contamination incidents can occur. Bag-out operations require close proximity to the waste to perform the process. With some waste streams, this close to waste proximity increases operator radiation dose. Central Research Laboratories (CRL), based in Red Wing Minnesota, who for many decades has developed proven engineered material transfer solutions based around their Rapid Transfer Port (RTP) technology, has worked with DOE sites to develop a TRU Waste Management Solution. The solution is a single filtered large Polyethylene (PE) or Stainless Steel (SST) Rapid Transfer Port container in a standard Department of Transportation (DOT) 7A, Type A drum, which allows for loading of TRU waste directly from the operational glovebox without the use of bags, sleeves or tapes to provide leak tight containment. All operator interventions to connect and disconnect a drum to and from the glovebox are achieved in an upright ergonomic position by one (1) operator in less than three (3) minutes. Minimal As Low As Reasonably Achievable (ALARA) levels are achieved during connect and disconnect of the drum, due to the engineered safety controls of the RTP. The CRL RTP solution allows glovebox or re-packaged TRU waste to be safely transferred to the final 55 Gallon drum container without additional bags or tape. The high diffusion coefficient filter on the CRL RTP 55G container and elimination of added hydrogenous packaging, improves the Decay Heat Limit (DHL) per drum for most TRU waste types compared with bagged drums, and in most cases allows more TRU waste to be loaded per drum. Inorganic TRU waste materials can be packaged directly into the CRL RTP SST drum container to the maximum DHL and Fissile Gram Equivalent (FGE) allowable for a drum. This paper will show how highly efficient TRAMPAC approved TRU waste packaging of CH and RH TRU waste can be accomplished in a safer, cost effective manner without adding any additional packaging materials to the waste stream, thus increasing the chance of placing all DOE's legacy and to be generated TRU waste in the remaining WIPP space. (authors)

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Simultaneous, single-pulse, synchrotron x-ray imaging and diffraction under gas gun loading

We develop a mini gas gun system for simultaneous, single-pulse, x-ray diffraction and imaging under high strain-rate loading at the beamline 32-ID of the Advanced Photon Source. In order to increase the reciprocal space covered by a small-area detector, a conventional target chamber is split into two chambers: a narrowed measurement chamber and a relief chamber. The gas gun impact is synchronized with synchrotron x-ray pulses and high-speed cameras. Depending on a camera’s capability, multiframe imaging and diffraction can be achieved. The proof-of-principle experiments are performed on single-crystal sapphire. The diffraction spots and images during impact are analyzed to quantify lattice deformation and fracture; diffraction peak broadening is largely caused by fracture-induced strain inhomogeneity. Finally, our results demonstrate the potential of such multiscale measurements for revealing and understanding high strain-rate phenomena at dynamic extremes.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗

Structure of mycobacterial 3'-to-5' RNA:DNA helicase Lhr bound to a ssDNA tracking strand highlights distinctive features of a novel family of bacterial helicases

Mycobacterial Lhr is a DNA damage-inducible superfamily 2 helicase that uses adenosine triphosphate (ATP) hydrolysis to drive unidirectional 3'-to-5' translocation along single-stranded DNA (ssDNA) and to unwind RNA:DNA duplexes en route. ATPase, translocase and helicase activities are encompassed within the N-terminal 856-amino acid segment. The crystal structure of Lhr-(1–856) in complex with AMPPNP•Mg 2+ and ssDNA defines a new helicase family. The enzyme comprises two N-terminal RecA-like modules, a winged helix (WH) domain and a unique C-terminal domain. The 3' ssDNA end binds in a crescent-shaped groove at the interface between the first RecA domain and the WH domain and tracks 5' into a groove between the second RecA and C domains. A kissing interaction between the second RecA and C domains forms an aperture that demarcates a putative junction between the loading strand tail and the duplex, with the first duplex nucleoside bookended by stacking on Trp597. Intercalation of Ile528 between nucleosides of the loading strand creates another bookend. Coupling of ATP hydrolysis to RNA:DNA unwinding is dependent on Trp597 and Ile528, and on Thr145 and Arg279 that contact phosphates of the loading strand. The structural and functional data suggest a ratchet mechanism of translocation and unwinding coupled to ATP-driven domain movements.

59 BASIC BIOLOGICAL SCIENCES↗

KINEMATICS OF EXTREMELY METAL-POOR GALAXIES: EVIDENCE FOR STELLAR FEEDBACK

The extremely metal-poor (XMP) galaxies analyzed in a previous paper have large star-forming regions with a metallicity lower than the rest of the galaxy. Such a chemical inhomogeneity reveals the external origin of the metal-poor gas fueling star formation, possibly indicating accretion from the cosmic web. This paper studies the kinematic properties of the ionized gas in these galaxies. Most XMPs have a rotation velocity around a few tens of km s{sup −1}. The star-forming regions appear to move coherently. The velocity is constant within each region, and the velocity dispersion sometimes increases within the star-forming clump toward the galaxy midpoint, suggesting inspiral motion toward the galaxy center. Other regions present a local maximum in velocity dispersion at their center, suggesting a moderate global expansion. The H α line wings show a number of faint emission features with amplitudes around a few per cent of the main H α component, and wavelength shifts between 100 and 400 km s{sup −1}. The components are often paired, so that red and blue emission features with similar amplitudes and shifts appear simultaneously. Assuming the faint emission to be produced by expanding shell-like structures, the inferred mass loading factor (mass loss rate divided by star formation rate) exceeds 10. Since the expansion velocity far exceeds the rotational and turbulent velocities, the gas may eventually escape from the galaxy disk. The observed motions involve energies consistent with the kinetic energy released by individual core-collapse supernovae. Alternative explanations for the faint emission have been considered and discarded.

79 ASTRONOMY AND ASTROPHYSICS↗

Support for HLW Direct Feed (Final Report)

This report describes work performed to develop and test new glass and feed formulations originating from a potential flow-sheet for the direct vitrification of High Level Waste (HLW) with minimal or no pretreatment. In the HLW direct feed option that is under consideration for early WTP operations, the pretreatment facility would be bypassed in order to support an earlier start-up of the vitrification facility. For HLW, this would mean that the ultrafiltration and caustic leaching operations that would otherwise have been performed in the pretreatment facility would either not be performed or would be replaced by an interim pretreatment function (in-tank leaching and settling, for example). These changes would likely affect glass formulations and waste loadings and have impacts on the downstream vitrification operations. The primary objective of this work was to develop and identify HLW glass compositions and glass forming additive blends for vitrification of a direct-feed HLW stream that has undergone various degrees of washing with no other pretreatment, while maintaining high waste loadings, high processing rates, and acceptable glass properties. This was accomplished through a combination of crucible-scale tests, vertical gradient furnace tests, and confirmation tests on the DM100 melter system. The tests were performed according to the Test Plan that was developed for this work.

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High waste loading glass formulation development for high-P HLW

The primary objective of the work described herein was to develop and identify HLW glass compositions and glass forming additive blends that achieve high waste loadings and processing rates for high phosphorus HLW streams while maintaining acceptable glass properties. This was accomplished through a combination of crucible-scale tests, vertical gradient furnace tests, and confirmation tests on the DM100 melter system.

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Test Plan: Enhanced HLW Glass Property-Composition Models - Phase 2

The development of new property-composition models is a multi-year task consisting of several phases. The focus is to extend and enhance the present WTP models for PCT, spinel crystallization, viscosity, electrical conductivity and TCLP Cd release. The present Test Plan addresses Phase 2 of the ORP program to develop extended property-composition databases and models that would allow processing of high waste loading HLW glass formulations at WTP. The Phase 2 work is responsive to the corresponding ORP statement of work. The overall objectives are unchanged from Phase 1 in that the Phase 2 work continues to address the gaps in the dataset presently available for modeling with the preparation and characterization of additional crucible melts.

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Effect of the form of chromium on HLW vitrification

The primary objective of the work described herein was to determine the effect of two forms of chromium reported to be abundant in the waste (Cr(OH) 3 and chromite) on spinel formation in the glass, feed properties, and feed processing characteristics during the vitrification process. A secondary objective of the work was to evaluate oxidants that influence the redox state of chromium in the glass, which has the potential to reduce spinel crystallization thereby allowing potential increases in waste loadings in HLW glasses with high chromium content. This was accomplished through a combination of crucible-scale and DM100 melter system tests.

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Glass Formulation Development and Testing for DWPF High AI 2 O 3 HLW Sludges (Final report)

The principal objective of the work described in this Final Report is to develop and identify glass frit compositions for a specified DWPF high-aluminum based sludge waste stream that maximizes waste loading while maintaining high production rate for the waste composition provided by ORP/SRS. This was accomplished through a combination of crucible-scale, vertical gradient furnace, and confirmation tests on the DM100 melter system. The DM100-BL unit was selected for these tests. The DM100-BL was used for previous tests on HLW glass compositions that were used to support subsequent tests on the HLW Pilot Melter. It was also used to process compositions with waste loadings limited by aluminum, bismuth, and chromium, to investigate the volatility of cesium and technetium during the vitrification of an HLW AZ-102 composition, to process glass formulations at compositional and property extremes, and to investigate crystal settling on a composition that exhibited one percent crystals at 963°C (i.e., close to the WTP limit).

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Enhanced Sulfate Management in HLW Glass Formulations

The present report describes a series of small-scale crucible tests to determine sulfate solubility in HLW glasses, tests to assess the effect of compositional changes on sulfate solubility, and small-scale meIter tests to determine maximum acceptable sulfate loadings in HLW feeds to the meIter. The work was performed in accordance with the Test Plan for this work and the ORP contract. Glasses produced in previous melter tests using WTP and ORP waste and glass compositions were tested in the present work to determine sulfur solubility. In parallel, a glass formulation was developed for a previously untested HLW composition with one of the highest projected sulfate concentrations; that formulation was subsequently processed on the DM10 melter system at successively higher waste loadings to determine the maximum waste loading. Tests were also conducted on the DM10 on several HLW formulations which had been previously subjected to crucible-scale sulfur solubility testing; these formulations were selected based on sulfur solubility information for HLW glasses that was compiled in a previous report to WTP; similar information for LAW glasses was compiled in a report to ORP.

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Stochastic nonlinear analysis of unidirectional fiber composites using image-based microstructural uncertainty quantification

Here, we present a data-driven nonlinear uncertainty quantification and propagation framework to study the microstructure-induced stochastic performance of unidirectional (UD) carbon fiber reinforced polymer (CFRP) composites. The proposed approach integrates (1) microscopic image characterization, (2) stochastic microstructure reconstruction, and (3) efficient multiscale finite element simulations enabled by self-consistent clustering (SCA) analysis. To model the complex microstructural variability, the proposed UQ methods take the non-Gaussian uncertainty sources into account through a distribution-free sampling approach leveraging nonparametric and asymptotic statistical tools. A hierarchical conditional sampling strategy enables the simultaneous sampling of multiple sources of uncertainties. Our approach provides insights into the impact of microstructural variabilities, which are shown to have an increasing impact on the nonlinear responses of UD CFRP parts under progressive compression loading and ultimately on the failure rate over time. We discover that before CFRP parts start to fail, a characteristic time period emerges with distinctive uncertainty distributions specific to the microstructure variability and the probability of failure. Identifying the failure time period is crucial to the reliability prediction, which is an essential component of CFRP design.

36 MATERIALS SCIENCE↗

Management of High Sulfur (Final Report)

The present report describes results from a series of small-scale crucible tests to determine the extent of corrosion associated with sulfur containing HLW glasses and to develop a glass composition for a sulfur-rich HLW waste stream, which was then subjected to small-scale melter testing to determine the maximum acceptable sulfate loadings. In the present work, a new glass formulation was developed and tested for a projected Hanford HLW composition with sulfate concentrations high enough to limit waste loading. Testing was then performed on the DM10 melter system at successively higher waste loadings to determine the maximum waste loading without the formation of a separate sulfate salt phase. Small scale corrosion testing was also conducted using the glass developed in the present work, the glass developed in the initial phase of this work, and a high iron composition, all at maximum sulfur concentrations determined from melter testing, in order to assess the extent of Inconel 690 and MA758 corrosion at elevated sulfate contents.

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Melter Throughput Enhancements for High-Iron HLW

This report describes work performed to develop and test new glass and feed formulations in order to increase glass melting rates in high waste loading glass formulations for HLW with high concentrations of iron. Testing was designed to identify glass and melter feed formulations that optimize waste loading and waste processing rate while meeting all processing and product quality requirements. The work included preparation and characterization of crucible melts to assess melt rate using a vertical gradient furnace system and to develop new formulations with enhanced melt rate. Testing evaluated the effects of waste loading on glass properties and the maximum waste loading that can be achieved. The results from crucible-scale testing supported subsequent DuraMelter 100 (DM100) tests designed to examine the effects of enhanced glass and feed formulations on waste processing rate and product quality. The DM100 was selected as the platform for these tests due to its extensive previous use in processing rate determination for various HLW streams and glass compositions.

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High-fidelity micro-scale modeling of the thermo-visco-plastic behavior of carbon fiber polymer matrix composites

An experimentally validated micro-scale analysis of the visco-thermo-mechanical behavior of polymer matrix composites under different loads is proposed. A new constitutive law for the matrix material is developed taking into account the pressure dependence of the material as well as strain-rate and temperature dependence. Capturing the matrix behavior under multi-axial stress states is concluded to be essential to accurately predict the composite material behavior, even when considering simple load cases such as transverse compression and/or shear. Without any calibration procedure at the composite level, good agreement with the experimental data is observed for different loading conditions, including strain-rate dependency. Using this validated micro-scale model, a three-dimensional simulation of the formation of a kink band under longitudinal compression of the composite is conducted. A new evidence at micro-scale is found supporting the hypothesis that shear stresses transferred between fibers and matrix are particularly important in the formation of the kink band.

36 MATERIALS SCIENCE↗

Glass Formulation Development for Al, Fe, and Na Phosphate HLW

The primary objective of the work described herein was to develop and identify HLW glass compositions and glass forming additive blends that achieve high waste loadings and processing rates for high phosphorus HLW streams while maintaining acceptable glass properties. Another objective was to determine the effect of phosphate form (aluminum, iron, sodium) on feed processing properties, glass production rates, and product quality while vitrifying a high phosphorus HLW stream. This was accomplished through a combination of crucible-scale tests, vertical gradient furnace tests, and confirmation tests on a DM100 melter system.

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