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NASA NTRS1996

Ames Research Center Shear Tests of SLA-561V Heat Shield Material for Mars-Pathfinder

This report describes the results of arc-jet testing at Ames Research Center on behalf of Jet Propulsion Laboratory (JPL) for the development of the Mars-Pathfinder heat shield. The current test series evaluated the performance of the ablating SLA-561V heat shield material under shear conditions. In addition, the effectiveness of several methods of repairing damage to the heat shield were evaluated. A total of 26 tests were performed in March 1994 in the 2 in. X 9 in. arc-heated turbulent Duct Facility, including runs to calibrate the facility to obtain the desired shear stress conditions. A total of eleven models were tested. Three different conditions of shear and heating were used. The non-ablating surface shear stresses and the corresponding, approximate, non-ablating surface heating rates were as follows: Condition 1, 170 N/m(exp 2) and 22 W/cm(exp 2); Condition 2, 240 N/m(exp 2) and 40 W/cm(exp 2); Condition 3, 390 N/m(exp 2) and 51 W/cm(exp 2). The peak shear stress encountered in flight is represented approximately by Condition 1; however, the heating rate was much less than the peak flight value. The peak heating rate that was available in the facility (at Condition 3) was about 30 percent less than the maximum value encountered during flight. Seven standard ablation models were tested, of which three models were instrumented with thermocouples to obtain in-depth temperature profiles and temperature contours. An additional four models contained a variety of repair plugs, gaps, and seams. These models were used to evaluated different repair materials and techniques, and the effect of gaps and construction seams. Mass loss and surface recession measurements were made on all models. The models were visually inspected and photographed before and after each test. The SLA-561 V performed well; even at test Condition 3, the char remained intact. Most of the resins used for repairs and gap fillers performed poorly. However, repair plugs made of SLA-561V performed well. Approximately 70 percent of the thermocouples yielded good data.

Tauber, Michael↗

NASA NTRS1972

Comparison of Predicted and Experimental Heat-Transfer and Pressure-Drop Results for an Air-Cooled Plug Nozzle and Supporting Struts

A calculational procedure is presented to analyze the heat-transfer and fluid-flow characteristics of a convectively air -cooled plug-nozzle operating on an afterburning turbojet engine. Anderson's method was used to predict hot-gas static pressures in the supersonic stream with fully expanded flow (high nozzle-pressure ratios); the results were excellent. For low nozzle-pressure ratios, the flow was assumed to expand one-dimensionally and isentropically to the plug back pressure. Wall temperatures predicted using this latter pressure distribution agreed well with the wall temperatures predicted using the measured hot-gas pressures (maximum deviation was about 30 K (54 deg R)). Either an in tegral boundary-layer technique or a simple pipe-flow equation may be used to calculate convective heat transfer from the hot gas to the wall. The simple pipeflow equation results in the prediction of slightly higher wall temperatures than does the integral technique. Experimental wall temperatures were generally in good agreement with the two predicted wall temperature distributions. Excellent agreement was noted b etween measured and predicted coolant static-pressure distributions. The plug-coolant temperature rise was generally overpredicted by about 22.2 K (40 deg R); possible explanations are offered. Although an an alysis of the struts, which support the plug, was purposely kept simple, reasonable results were obtained. Potential flow over an ellipse was used to calculate hot-gas static pressure; the results were satisfactory.

Graber, E. J., Jr.↗

NASA NTRS1975

Working model of the London moment readout system

The operating characteristics of a porous plug which has liquid helium on one side and which is pumped on under vacuum on the other side are discussed. The system investigated consists of a container of liquid helium which is well isolated, and the only means for mass flow out of the container is through a plug mode of porous material. The plug was assumed to have liquid helium on the container side while the other side of the plug is evacuated. Three cases were considered: (1) perfect evacuation with zero pressure, (2) evacuation through a chocked orifice, and (3) evacuation through a long, small diameter pipe with heating. Mass flow rates were determined along with mass flow at temperature above the lambda point temperature. Solutions were obtained for normal and superfluid velocity.

Hendricks, J. B.↗

NASA NTRS1986

Effects of test facility contaminants on supersonic hydrogen-air diffusion flames

Results are presented from an analytical assessment of the effects of NO and H2O in air on the ignition and reaction of hydrogen. Three flow models of the burning process were used, each including a 32 reaction chemistry mechanism. These models were a plug flow reactor to determine ignition and reaction times; a well-stirred reactor to assess flame stability or blow-off; and a parabolic Navier-Stokes code to examine the diffusion flame combustion. The diffusion flame was computed for a cold supersonic H2 jet coaxial with a supersonic air stream at a static temperature of 1100 K and a pressure of 1 atmosphere.

Rogers, R. Clayton↗

NASA NTRS1986

Effects of test facility contaminants on supersonic hydrogen-air diffusion flames

Results are presented from an analytical assessment of the effects of NO and H2O in air on the ignition and reaction of hydrogen. Three flow models of the burning process were used, each including a 32 reaction chemistry mechanism. These models were a plug flow reactor to determine ignition and reaction times; a well-stirred reactor to assess flame stability or blow-off, and a parabolic Navier Stokes code to examine the diffusion flame combustion. The diffusion flame was computed for a cold supersonic H2 jet coaxial with a supersonic air stream at a static temperature of 1100 K and a pressure of 1 atmosphere.

Rogers, R. Clayton↗

NASA NTRS1999

Initial Study of Friction Pull Plug Welding

Pull plug friction welding is a new process being developed to conveniently eliminate defects from welded plate tank structures. The general idea is to drill a hole of precise, optimized dimensions and weld a plug into it, filling the hole perfectly. A conically-shaped plug is rotated at high angular velocity as it is brought into contact with the plate material in the hole. As the plug is pulled into the hole, friction rapidly raises the temperature to the point at which the plate material flows plastically. After a brief heating phase, the plug rotation is terminated. The plug is then pulled upon with a forging force, solidly welding the plug into the hole in the plate. Three aspects of this process were addressed in this study. The transient temperature distribution was analyzed based on slightly idealized boundary conditions for different plug geometries. Variations in hole geometry and ram speed were considered, and a program was created to calculate volumes of displaced material and empty space, as well as many other relevant dimensions. The relation between the axially applied forging force and the actual forging pressure between the plate and plug surfaces was determined for various configurations.

Rich, Brian S.↗

NASA NTRS2006

The Airspace Concepts Evaluation System Architecture and System Plant

The Airspace Concepts Evaluation System is a simulation of the National Airspace System. It includes models of flights, airports, airspaces, air traffic controls, traffic flow managements, and airline operation centers operating throughout the United States. It is used to predict system delays in response to future capacity and demand scenarios and perform benefits assessments of current and future airspace technologies and operational concepts. Facilitation of these studies requires that the simulation architecture supports plug and play of different air traffic control, traffic flow management, and airline operation center models and multi-fidelity modeling of flights, airports, and airspaces. The simulation is divided into two parts that are named, borrowing from classical control theory terminology, control and plant. The control consists of air traffic control, traffic flow management, and airline operation center models, and the plant consists of flight, airport, and airspace models. The plant can run open loop, in the absence of the control. However, undesired affects, such as conflicts and over congestions in the airspaces and airports, can occur. Different controls are applied, "plug and played", to the plant. A particular control is evaluated by analyzing how well it managed conflicts and congestions. Furthermore, the terminal area plants consist of models of airports and terminal airspaces. Each model consists of a set of nodes and links which are connected by the user to form a network. Nodes model runways, fixes, taxi intersections, gates, and/or other points of interest, and links model taxiways, departure paths, and arrival paths. Metering, flow distribution, and sequencing functions can be applied at nodes. Different fidelity model of how a flight transits are can be used by links. The fidelity of the model can be adjusted by the user by either changing the complexity of the node/link network-or the way that the link models how the flights transit from one node to the other.

Windhorst, Robert↗

NASA NTRS2018

Modeling of Orbital and Attitude Dynamics of Nanosatellites Controlled via Active Electrostatic Charging

The large-scale exploration of airless bodies, such as asteroids and moons, is gaining interest, however it is limited by mobility issues: the lack of atmosphere, low gravity, and unknown soil properties pose difficult challenges for many forms of traditional locomotion. The environment in proximity of these bodies is also electrically charged due to interactions with solar wind and UV radiation. The EGlider (Electrostatic Glider) concept would be able to overcome these mobility issues by leveraging the natural environment, allowing operations in close proximity of the surface, while enabling long duration missions by minimizing propellant consumption. The EGlider is an advanced concept for small satellite mobility and propulsion, which relies on the electric fields naturally present around airless bodies in order to generate forces and torques useful for maneuvering. It does so by extending electrically charged appendages, which enable it to electrostatically soar above the surface. By differentially charging its electrodes it can also produce torques to control its attitude. The charges are maintained by continuous active ion or electron emission from the spacecraft, in order to cancel out the neutralizing influx of charges from surrounding plasma. An investigation of the spacecraft-plasma interaction was carried out. This included studying the effect of electrode geometry and calculating the charge-to-mass ratios required to enable several mission scenarios. Long, thin wire electrodes were identified to be the most power-efficient and would allow power-to-weight ratios achievable with current nanosatellite technologies. High electrode potential represents the main limiting factor for the system design. In order to test the feasibility of active control by means of differential charging, a simple 2D interaction model was developed, and a feedback controller to stabilize the vehicle was tested in a simulation environment. The results confirmed that good performance could be obtained for both position and attitude control. Finally, a dedicated software was developed for future simulation and testing of control strategies for the EGlider. This software allows to study the trajectory and attitude of an arbitrarily configured spacecraft in the proximity of an arbitrarily defined main airless body. The spacecraft can be assembled from basic parts, each with specified electrical, mass and optical properties. Efficient models allow to calculate gravitational and electrical interactions with the rotating main body and the local plasma field, as well as solar radiation pressure effects. Control models can be implemented as simple plug-in functions and easily tested. The preliminary validation campaign showed good matching with the reference cases that have been analyzed.

Corpino, Sabrina↗

NASA NTRS1990

Development of a quadrupole-based Secondary-Ion Mass Spectrometry (SIMS) system at Lewis Research Center

The design, construction, and initial use of an ion microprobe to carry out secondary ion mass spectrometry (SIMS) of solid samples is reported. The system is composed of a differentially pumped custom-made UHV (Ultra High Vacuum) chamber, a quadrupole mass spectrometer and a telefocus A-DIDA ion gun with the capability of producing beams of Cesium, as well as inert and reactive gases. The computer control and acquisition of the data were designed and implemented using a personal computer with plug-in boards, and external circuitry built as required to suit the system needs. The software is being developed by using a FORTH-like language. Initial tests aimed at characterizing the system, as well as preliminary surface and depth-profiling studies are presently underway.

Vargas-Aburto, Carlos↗

NASA NTRS1998

GSFC Cutting Edge Avionics Technologies for Spacecraft

With the launch of NASA's first fiber optic bus on SAMPEX in 1992, GSFC has ushered in an era of new technology development and insertion into flight programs. Predating such programs the Lewis and Clark missions and the New Millenium Program, GSFC has spearheaded the drive to use cutting edge technologies on spacecraft for three reasons: to enable next generation Space and Earth Science, to shorten spacecraft development schedules, and to reduce the cost of NASA missions. The technologies developed have addressed three focus areas: standard interface components, high performance processing, and high-density packaging techniques enabling lower cost systems. To realize the benefits of standard interface components GSFC has developed and utilized radiation hardened/tolerant devices such as PCI target ASICs, Parallel Fiber Optic Data Bus terminals, MIL-STD-1773 and AS1773 transceivers, and Essential Services Node. High performance processing has been the focus of the Mongoose I and Mongoose V rad-hard 32-bit processor programs as well as the SMEX-Lite Computation Hub. High-density packaging techniques have resulted in 3-D stack DRAM packages and Chip-On-Board processes. Lower cost systems have been demonstrated by judiciously using all of our technology developments to enable "plug and play" scalable architectures. The paper will present a survey of development and insertion experiences for the above technologies, as well as future plans to enable more "better, faster, cheaper" spacecraft. Details of ongoing GSFC programs such as Ultra-Low Power electronics, Rad-Hard FPGAs, PCI master ASICs, and Next Generation Mongoose processors.

Luers, Philip J.↗

NASA NTRS2024

Flow, Noise and Thrust of Supersonic Plug Nozzles

A model-scale experimental study is conducted with a plug nozzle exploring the performance of various plug geometries for supersonic aircraft concepts. All data are acquired with a given outer nozzle that is convergent and has an exit diameter of 2 inches. The shape of the centrally placed plug is varied from conic with various half-angles (lengths), to method of characteristics (MoC) designs, as well as truncated and porous geometries. Noise and schlieren flow visualization data, presented in an earlier paper, are briefly reviewed first. The focus in this paper is on the thrust performance. A newly constructed thrust stand is used to acquire data covering a nozzle pressure ratio (NPR) range from transonic (‘landing and takeoff’, LTO) to supersonic (‘cruise’) conditions. Back-to-back measurements allowed assessment of relative performance. A plug with its ‘crown’ located somewhat inside the nozzle, rather than near the exit, is found to perform better. A longer 10° plug performs better than a shorter 22° plug. A porous plug, that significantly suppresses broadband shock associated noise, is found to incur a modest thrust loss that might be an acceptable tradeoff near LTO conditions. A companion numerical simulation for some of the plug geometries yields data trends bearing reasonable agreement with the experimental results.

jets↗

NASA NTRS2007

Sensor Networking Testbed with IEEE 1451 Compatibility and Network Performance Monitoring

Design and implementation of a testbed for testing and verifying IEEE 1451-compatible sensor systems with network performance monitoring is of significant importance. The performance parameters measurement as well as decision support systems implementation will enhance the understanding of sensor systems with plug-and-play capabilities. The paper will present the design aspects for such a testbed environment under development at University of Houston in collaboration with NASA Stennis Space Center - SSST (Smart Sensor System Testbed).

Gurkan, Deniz↗

NASA NTRS2008

Dissemination and Use of NPOESS Data in AWIPS II

Real-time satellite information provides one of many data sources used by NWS forecast offices to diagnose current weather conditions and to assist in short-term forecast preparation. While GOES satellite data provides relatively coarse spatial resolution coverage of the continental U.S. on a 10-15 minute repeat cycle, polar orbiting data has the potential to provide snapshots of weather conditions at high-resolution in many spectral channels. The multispectral polar orbiting satellite capabilities allow for the derivation of image and sounding products not available from geostationary orbit. The utility of these polar orbiting measurements to forecasters has been demonstrated with NASA EOS observations as part of the Short-term Prediction and Research Transition (SPORT) program at Marshall Space Flight Center. SPORT scientists have been providing real-time MODIS data to NWS forecasters on an experimental basis to address a variety of short-term weather forecasting problems since 2003. The launch of the NPOESS Preparatory Project (NPP) satellite in 2009 will extend the continuity of high-resolution data provided by the NASA EOS satellites into future operational weather systems. The NPP data will be available in a timeframe consistent with the early installation of the next generation Advanced Weather Information Processing System (AWIPS) under development by Raytheon for the NWS. The AWIPS II system will be a JAVA-based decision support system which preserves the functionality of the existing systems and offers unique development opportunities for new data sources and applications in the Service Orientated Architecture (SOA) environment. The poster will highlight some of the advanced observing and display- capabilities of these new systems such as plug-ins for NASA and NPP datasets, and the development of local applications which are not well handled in the current AWIPS (e.g., 3D displays of LMA data, generation and display of 3-channel color composites, etc.).

Jedlovec, Gary↗

NASA NTRS1999

The Mars Development of a Micro-Isolation Valve

A feasibility investigation for a newly proposed microfabricated, normally-closed isolation valve was initiated. The micro-isolation valve is silicon based and relies on the principle of melting a silicon plug, opening an otherwise sealed flow passage. This valve may thus serve a similar role as a conventional pyrovalve and is intended for use in micropropulsion systems onboard future microspacecraft, having wet masses of no more than 10-20 kg, as well as in larger scale propulsion systems having only low flow rate requirements, such as ion propulsion or Hall thruster systems. Two key feasibility issues - melting of the plug and pressure handling capability - were addressed. Thermal finite element modeling showed that valves with plugs having widths between 10 and 50 gm have power requirements of only 10 . 30 Watts to open over a duration of 0.5 ms or less. Valve chips featuring 5 0 micron plugs were burst pressure tested and reached maximum pressure values o f 2900 psig (19.7 Mpa).

Mueller, Juergen↗

NASA NTRS2009

Robots Save Soldiers' Lives Overseas (MarcBot)

Marshall Space Flight Center mobile communications platform designs for future lunar missions led to improvements to fleets of tactical robots now being deployed by U.S. Army. The Multi-function Agile Remote Control Robot (MARCbot) helps soldiers search out and identify improvised explosive devices. NASA used the MARCbots to test its mobile communications platform, and in working with it, made the robot faster while adding capabilities -- upgrading to a digital camera, encrypting the controllers and video transmission, as well as increasing the range and adding communications abilities. They also simplified the design, providing more plug-and-play sensors and replacing some of the complex electronics with more trouble-free, low-cost components. Applied Geo Technology, a tribally-owned corporation in Choctaw, Mississippi, was given the task of manufacturing the modified robots. The company is now producing 40 units per month, 300 of which have already been deployed overseas.

Source record↗

NASA NTRS2001

X-33 Tank Failure During Autoclave Fabrication

During a repair cure cycle on tank #1 of the X-33 liquid hydrogen tanks, a skin to core disbond occurred. Both the inner skin and outer skin of the lobe #1 sandwich panel was noted to have been disbonded and cracked- An investigation was undertaken to determine the cause of this failure. The investigation consisted of reviewing all of the processing data and performing testing on the failed lobe #1, as well as the other lobes, which did not fail during the cure cycle. The tests consisted of residual stress measurements in one of the intact lobes and "plug-pulls" to assess skin to core strength on all of the remaining lobes. Results showed an extremely low bondline strength due to lack of proper filleting of the adhesive, in addition, tests showed a very rapid decrease in strength with increasing temperature, as well as a further decrease in strength with a larger number of cycles. Also, the honeycomb used was not vented so pressure could build up within the cells. All of these factors appeared to be contributors to the failure.

Nettles, Alan T.↗

NASA NTRS1966

Shock-operated valve would automatically protect fluid systems

Glandless valve shuts down high-pressure fluid systems when severe shock from an explosion or earthquake occurs. The valve uses a pendulum to support the valve closure plug in the open position. When jarred, the valve body is moved relative to the pendulum and the plug support is displaced, allowing the plug to seat and be held by spring pressure.

Branum, L. W.↗

NASA NTRS2005

A Proven Ground System Architecture for Promoting Collaboration and Common Solutions at NASA

NASA Goddard Space Flight Center's "GMSEC" ground system architecture was presented at GSAW2003 as a concept being studied. GMSEC would utilize a publish/subscribe middleware framework and standardized interfaces to allow custom and COTS ground system components to plug-and-play. This capability, in turn, would reduce integration costs, allow for technology infusion over time, and encourage the development and sharing of common components across missions and organizations. At GSAW2004, GMSEC was presented at a breakout session as a system working well in the NASA lab and being applied as an integral piece of reengineering efforts for several GSFC missions. Today, GMSEC is supporting five satellites at GSFC and has been selected by several future missions. Over 30 plug-and-play components are now available to missions using the GMSEC approach. Other organizations, including Marshall Space Flight Center, Johns Hopkins University's Applied Physic Lab, and the Institute for Scientific Research are each developing GMSEC-compatible components. Based on the success of GMSEC and efforts at other NASA Centers, the message bus approach is now being evaluated as a NASA Agency-wide approach for many future missions involving multiple NASA Centers as we move towards the goals of NASA s new Exploration Initiative. The presentation will explain the basic technical concepts of using a publish/subscribe framework for mission operations support (and its applicability to flight systems as well). Lessons learned on NASA's GMSEC program will allow the audience to better understand the significant benefits of this architecture approach over the traditional "one-off" solution approach. The point of the presentation is to show the long-term benefits of using a ground system architecture which incorporates many of the successful GMSEC concepts - message bus, mix of COTS and custom software, standard interfaces, plug-and-play, etc. The implications for the development process will also be discussed.

Smith, Danford↗