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Program uses component performance maps to enable user to do analytical engine cycle calculations. Either convergent or convergent-divergent nozzles may be used.
Jet noise, as induced by shear stress, in an jet exhaust is investigated. Experiments were performed on a JT-15D fan jet to verify the inward momentum stress reduction concept. The experiments involved making fan air flow convergently around the high velocity core jet with a small angle. Ring airfoils were used as flow separators for the minimization of the thrust loss. Jet exhaust noise reduction of ll db at 30 deg from the jet axis was recorded and 8 db integrated overall noise reduction over a hemisphere was measured with only 4.6% thrust loss, or 152 db/percent thrust loss.
This paper covers the development of an integrated nonlinear dynamic simulation for a variable cycle turbofan engine and nozzle that can be integrated with an overall vehicle Aero-Propulso-Servo-Elastic (APSE) model. A previously developed variable cycle turbofan engine model is used for this study and is enhanced here to include variable guide vanes allowing for operation across the supersonic flight regime. The primary focus of this study is to improve the fidelity of the model's thrust response by replacing the simple choked flow equation convergent-divergent nozzle model with a MacCormack method based quasi-1D model. The dynamic response of the nozzle model using the MacCormack method is verified by comparing it against a model of the nozzle using the conservation element/solution element method. A methodology is also presented for the integration of the MacCormack nozzle model with the variable cycle engine.
This paper covers the development of an integrated nonlinear dynamic simulation for a variable cycle turbofan engine and nozzle that can be integrated with an overall vehicle Aero-Propulso-Servo-Elastic (APSE) model. A previously developed variable cycle turbofan engine model is used for this study and is enhanced here to include variable guide vanes allowing for operation across the supersonic flight regime. The primary focus of this study is to improve the fidelity of the model's thrust response by replacing the simple choked flow equation convergent-divergent nozzle model with a MacCormack method based quasi-1D model. The dynamic response of the nozzle model using the MacCormack method is verified by comparing it against a model of the nozzle using the conservation element/solution element method. A methodology is also presented for the integration of the MacCormack nozzle model with the variable cycle engine.
The aerospace industry is currently investigating the effect of installing mixer/ejector nozzles on the core flow exhaust of high-bypass-ratio turbofan engines. This effort includes both full-scale engine tests at sea level conditions and subscale tests in static test facilities. Subscale model tests are to be conducted prior to full-scale testing. With this approach, model results can be analyzed and compared with analytical predications. Problem areas can then be identified and design changes made and verified in subscale prior to committing to any final design configurations for engine ground tests. One of the subscale model test programs for the integrated mixer/ejector development was a joint test conducted by the NASA Lewis Research Center and Pratt & Whitney Aircraft. This test was conducted to study various mixer/ejector nozzle configurations installed on the core flow exhaust of advanced, high-bypass-ratio turbofan engines for subsonic, commercial applications. The mixer/ejector concept involves the introduction of largescale, low-loss, streamwise vortices that entrain large amounts of secondary air and rapidly mix it with the primary stream. This results in increased ejector pumping relative to conventional ejectors and in more complete mixing within the ejector shroud. The latter improves thrust performance through the efficient energy exchange between the primary and secondary streams. This experimental program was completed in April 1997 in Lewis' CE-22 static test facility. Variables tested included the nozzle area ratio (A9/A8), which ranged from 1.6 to 3.0. This ratio was varied by increasing or decreasing the nozzle throat area, A8. Primary nozzles tested included both lobed mixers and conical primaries. These configurations were tested with and without an outer shroud, and the shroud position was varied by inserting spacers in it. In addition, data were acquired with and without secondary flow.
A study of the costs/benefits trade-off was conducted for an Advanced Supersonic Short Takeoff and Vertical Landing (ASTOVL) aircraft incorporating a jet flap. The data used were the theory of jet flaps and high aspect ratio nozzles, experience with a V/STOL aircraft study performed for NASA Ames Research Center in February 1982, and a high performance aircraft-synthesis program (ACSYNT). The methodology was to accurately model the supersonic Harrier V/STOL aircraft design on ACSYNT, and then modify the design by both adding high aspect-ratio nozzles in place of the rear (core-flow) nozzles on the Pegasus-type turbofan engine, and integrating these nozzles on each wing's trailing edge, thus creating a jet flap. The predicted performance advantages (increase in maximum lift coefficient with flap deflection and horizontal thrust recovery) were traded off against the disadvantages (additional weight and thrust loss due to ducting) on two representative missions.
Exhaust nozzle equipped with bypass separators is basis of lightweight device. Innovation does not reduce thrust unduly and has no moving parts.
As part of the NASA Quiet Clean General Aviation Turbofan (QCGAT) engine mixer-nozzle exhaust system program, static jet exhaust noise was recorded at microphone angles of 45 to 155 deg relative to the nozzle inlet for a conventional profile coaxial nozzle and three 12-lobed coaxial mixer nozzles. Both flows in all four nozzles are internally mixed before being discharged from a single exhaust nozzle. The conventional profile coaxial nozzle jet noise is compared to the current NASA Lewis coaxial jet noise prediction and after applying an adjustment to the predicted levels based on the ratio of the kinetic energy of the primary and secondary flows, the prediction is within a standard deviation of 0.9 dB of the measured data. The mass average (mixed flow) prediction is also compared to the noise data for the three mixer nozzles with a reasonably good fit after applying another kinetic energy ratio adjustment (standard deviation of 0.7 to 1.5 dB with the measured data). The tests included conditions for the full-scale engine at takeoff (T.O.), cutback (86% T.O.) and approach (67% T.O.).
A finite difference procedure was developed to analyze the three dimensional subsonic turbulent flows in turbofan forced mixer nozzles. The method is based on a decomposition of the velocity field into primary and secondary flow components which are determined by solution of the equations governing primary momentum, secondary vorticity, thermal energy, and continuity. Experimentally, a strong secondary flow pattern was identified which is associated with the radial inflow and outflow characteristics of the core and fan streams and forms a very strong vortex system aligned with the radial interface between the core and fan regions. A procedure was developed to generate a similar generic secondary flow pattern in terms of two constants representing the average radial outflow or inflow in the core and fan streams as a percentage of the local streamwise velocity. This description of the initial secondary flow gave excellent agreement with experimental data. By identifying the nature of large scale secondary flow structure and associating it with characteristic mixer nozzle behavior, it is felt that the cause and effect relationship between lobe design and nozzle performance can be understood.
An analytical and experimental study was performed to determine the influence of pressure driven secondary flows on the behavior of turbofan forced mixer nozzles. The basic secondary flow structure entering the nozzle was identified experimentally and was composed of a strong vortex system aligned with the radial interface between the fan and core streams. A generic secondary flow vortex structure was constructed for input to the analysis to represent the large scale structure of this inflow condition. Comparison between experiment and analysis at five axial stations showed very good agreement and indicated that this vortex system was convected downstream and dominated the mixing process.
A three-dimensional analysis of turbofan forced mixer nozzle aerodynamics demonstrates that the complex flow structure is dominated by geometrically induced secondary flow rather than by turbulence. The test apparatus consisted of a fixed upstream model section and a rotating shroud. The Mach number of the fan and core streams at the mixing plane (lobe exit) was 0.45, the bypass ratio was about 4, and the Reynolds number based on the shroud radius was 1,100,000. The three velocity components near the exit plane of the lobes were measured using flow angularity probes to provide information about the mixer inflow conditions for turbulent computations. The validity of a previous computer code was demonstrated in a comparison of the nozzle exit temperature data with the computed temperature distributions. The mechanism most responsible for the generation of secondary flow within the lobes is due to the turning of the fan and core streams in opposite radial directions.
A joint analytical and experimental investigation of three-dimensional flowfield development within the lobe region of turbofan forced mixer nozzles is described. The objective was to develop a method for predicting the lobe exit flowfield. In the analytical approach, a linearized inviscid aerodynamical theory was used for representing the axial and secondary flows within the three-dimensional convoluted mixer lobes and three-dimensional boundary layer analysis was applied thereafter to account for viscous effects. The experimental phase of the program employed three planar mixer lobe models having different waveform shapes and lobe heights for which detailed measurements were made of the three-dimensional velocity field and total pressure field at the lobe exit plane. Velocity data was obtained using Laser Doppler Velocimetry (LDV) and total pressure probing and hot wire anemometry were employed to define exit plane total pressure and boundary layer development. Comparison of data and analysis was performed to assess analytical model prediction accuracy. As a result of this study a planar mixed geometry analysis was developed. A principal conclusion is that the global mixer lobe flowfield is inviscid and can be predicted from an inviscid analysis and Kutta condition.
The features of the data acquisition and control systems of the NASA Langley Research Center's Jet Noise Laboratory are presented. The Jet Noise Laboratory is a facility that simulates realistic mixed flow turbofan jet engine nozzle exhaust systems in simulated flight. The system is capable of acquiring data for a complete take-off assessment of noise and nozzle performance. This paper describes the development of an integrated system to control and measure the behavior of model jet nozzles featuring dual independent high pressure combusting air streams with wind tunnel flow. The acquisition and control system is capable of simultaneous measurement of forces, moments, static and dynamic model pressures and temperatures, and jet noise. The design concepts for the coordination of the control computers and multiple data acquisition computers and instruments are discussed. The control system design and implementation are explained, describing the features, equipment, and the experiences of using a primarily Personal Computer based system. Areas for future development are examined.
The commercial supersonic transport industry needs accurate prediction of landing and take-off propulsion fan noise. To enable improving these predictions, under contract to NASA, GE Aviation designed an inlet, two-stage fan with inlet guide vane, and flow path with separate flow nozzles for a turbofan engine relevant to a commercial supersonic transport application. This non-proprietary, but export controlled, geometry enables cross comparison of predictions, and is a step towards reducing prediction uncertainty. This presentation has the current status of this effort.
An advanced model turbofan was tested in the NASA Glenn 9-by 15-Foot Low Speed Wind Tunnel (9x15 LSWT) to explore far field acoustic effects of increased bypass nozzle area. This fan stage test was part of the NASA Glenn Fan Broadband Source Diagnostic Test, second entry (SDT2) which acquired aeroacoustic results over a range of test conditions. The baseline nozzle was sized to produce maximum stage performance at cruise condition. However, the wind tunnel testing is conducted near sea level condition. Therefore, in order to simulate and obtain performance at other operating conditions, two additional nozzles were designed and tested one with +5 percent increase in weight flow (+5.4 percent increase in nozzle area compared with the baseline nozzle), sized to simulate the performance at the stage design point (takeoff) condition, and the other with a +7.5 percent increase in weight flow (+10.9 percent increase in nozzle area) sized for maximum weight flow with a fixed nozzle at sea level condition. Measured acoustic benefits with increased nozzle area were very encouraging, showing overall sound power level (OAPWL) reductions of 2 or more dB while the stage thrust actually increased by 2 to 3 percent except for the most open nozzle at takeoff rotor speed where stage performance decreased. Effective perceived noise levels for a 1500 ft engine flyover and 3.35 scale factor showed a similar noise reduction of 2 or more EPNdB. Noise reductions, principally in the level of broadband noise, were observed everywhere in the far field. Laser Doppler Velocimetry measurements taken downstream of the rotor showed that the total turbulent velocity decreased with increasing nozzle flow, which may explain the reduced rotor broadband noise levels.
An advanced model turbofan (typical of current engine technology) was tested in the NASA Glenn 9 by 15 Foot Low Speed Wind Tunnel (9-by 15-Foot LSWT) to explore far field acoustic effects of increased bypass nozzle area. This fan stage test was part of the NASA Glenn Fan Broadband Source Diagnostic Test, second entry (SDT2) which acquired aeroacoustic results over a range of test conditions. The baseline nozzle was sized to produce maximum stage performance for the engine at a high altitude, cruise point condition. However, the wind tunnel testing is conducted near sea level conditions. Therefore, in order to simulate and obtain performance at other aircraft operating conditions, two additional nozzles were designed and tested-one with a +5 percent increase in weight flow (+5.4 percent increase in nozzle area compared with the baseline nozzle), sized to simulate the performance at the stage design point conditions, and the other with a +7.5 percent increase in weight flow (+10.9 percent increase in nozzle area), sized for maximum weight flow with a fixed nozzle at sea level conditions. Measured acoustic benefits with increased nozzle area were very encouraging, showing overall sound power level (OAPWL) reductions of 2 or more dB while the stage thrust actually increased by several percentage points except fro the most open nozzle at takeoff rotor speed where stage performance decreased. These noise reduction benefits were seen to primarily affect broadband noise, and were evident throughout the range of measured sideline angles.
A test to measure the acoustic noise and static pressure environment on a structure exposed to engine exhaust flow was conducted at the NASA Lewis Research Center Propulsion Systems Laboratory by using an F100 derivative engine with a two-dimensional convergent-divergent (2D/CD) non-flight-weight demonstrator nozzle. A highly instrumented, water cooled flat panel was placed behind the 2D/CD nozzle, and tests were conducted at simulated Mach/altitude flight conditions with the engine at military or maximum-afterburner power setting. The panel instrumentation consisted of acoustic pressure microphones, thermocouples, and static-pressure pickups. Measurements indicated that the exhaust environment may excite structural resonances up to 10,000 HZ and that overall sound pressure levels decrease with increasing altitude.
Using Systems Engineering principles and the NASA Glenn Safety procedures and protocols, a rigorous method was developed to ensure safe testing and operation of a small, commercial off the shelf turbofan engine at the Aero-Acoustic Propulsion Laboratory (AAPL). The DGEN380 is a small, ~500-lbf thrust class, high-bypass, geared- turbofan engine with a separate flow nozzle. It is a modular, compact, lightweight turbofan with Full-Authority Digital Engine Control. It’s general characteristics make it an ideal candidate for utilization as a testbed for engine aero-acoustic technology maturation in a relevant performance environment. The DGEN380 is the core component of the DGEN Aero-propulsion Research Turbofan (DART) mobile test rig. The full presentation will describe the risk assessment and mitigation process applied to the DART by the project team. The identification and analysis of failure modes led to the development of risk mitigation plans, which include administrative, engineering, and physical controls for the safe operation of the DART test rig at the AAPL facility.