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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 55 records · Page 3
All sourcesNASA NTRSDOE OSTI
NASA NTRS1978

Static evaluation of surface coatings for compliant gas bearings in an oxidizing atmosphere to 650 C

Hard wear-resistant coatings and soft low shear strength coatings were developed for an air-lubricated compliant journal bearing for a future automotive gas turbine engine. The coatings were expected to function in either 540 or 650 C ambient. Soft lubricant coatings were generally limited in temperature. Therefore emphasis was on the hard wear-resistant coatings. The coating materials covered were TiC, B4C, Cr3C2, WC, SiC, CrB2, TiB2, Cr2O3, Al2O3, Si3N4, Tribaloy 800, CaF2, CaF2-BaF2 eutectic, Ni-Co, silver, CdO-graphite and proprietary compounds. The coatings on test coupons were subjected to static oven screening tests. The test consisted of exposure of material samples in an oven for 300 h at the maximum temperature (540 or 650 C) and ten temperature cycles from room temperature to the maximum service temperature. On the basis of the specimen examinations the following coatings were recommended for future wear tests: TiC (sputtered), Cr2O3 (sputtered), Si3N4 (sputtered), CdO and graphite (fused), Kaman DES (a proprietary coating), CrB2 (plasma sprayed), Cr3C2 (detonation gun) and NASA PS-106 (plasma sprayed).

Bhushan, B.↗
NASA NTRS1989

Theoretical analysis of compatibility of several reinforcement materials with NiAl and FeAl matrices

Several potential reinforcement materials were assessed for their chemical, coefficient of thermal expansion (CTE), and mechanical compatibility with the intermetallic matrices based on NiAl and FeAl. Among the ceramic reinforcement materials, Al2O3, TiC, and TiB2, appear to be the optimum choices for NiAl and FeAl matrices. However, the problem of CTE mismatch with the matrix needs to be solved for these three reinforcement materials. Beryllium-rich intermetallic compounds can be considered as potential reinforcement materials provided suitable reaction barrier coatings can be developed for these. Based on preliminary thermodynamic calculations, Sc2O3 and TiC appear to be suitable as reaction barrier coatings for the beryllides. Several reaction barrier coatings are also suggested for the currently available SiC fibers.

Misra, Ajay K.↗
NASA NTRS1988

Dynamic fracture toughness of ceramic composites

The dynamic fracture toughness vs crack velocity relationships of TiB2 particulate-reinforced SiC-matrix and SiC whisker-reinforced Al2O3-matrix composites were determined at both room temperature and 1200 C with impacted, single-edge notched three-point bend specimens. Rapid crack initiation and propagation were monitored by a laser interferometric-displacement gage system. A FEM model that transmitted the measured outside-impact load to the specimen within the furnace was used to characterize the entire loading system-specimen unit. Small differences were measured between the room temperature and 1200 C dynamic responses.

Yang, K. H.↗
NASA NTRS1989

Dispersoids in rapidly solidified B2 nickel aluminides

Rapid solidification processing has been successfully used to create a uniform distribution of 30-nm TiB2 and HfC precipitates in a B2-ordered NiAl matrix, in order to enhance the matrix material's high-temperature strength and creep behavior. Attention is drawn to the question of the stability of carbide and boride dispersoids in an NiAl matrix during high-temperature exposures. The present alloys were consolidated at temperatures above 1422 K; the small size of precipitates in materials processed at such high temperatures gives an indication of their thermal stability, and further coarsening of the precipitates at elevated service temperatures is rendered unlikely by their low solubility in the matrix.

Jha, S. C.↗
NASA NTRS1989

Rapid fabrication of lightweight ceramic mirrors via chemical vapor deposition

Lightweight Si/SiC mirrors of nominal diameter 7.5 cm have been fabricated via a scalable and rapid CVD process to demonstrate the CVD mirror fabrication technology. These mirrors consist of a faceplate of either Si or Si-coated SiC and a lightweight backstructure made of either Si or SiC. The mirrors were polished to a figure better than 1/5th of a wave at 0.6328 A and a finish of better than 10 A rms. A procedure for fabricating these mirrors is described. The CVD fabrication process is fast and has the potential to yield several mirrors in a few weeks time from a single reactor. The CVD mirror fabrication technology is quite general and can be extended to include mirrors of other ceramic materials such as TiB2 and B4C.

Goela, Jitendra S.↗
NASA NTRS1989

1200 to 1400 K slow strain rate compressive behavior of small grain size NiAl/Ni2AlTi alloys and NiAl/Ni2AlTi-TiB2 composites

In order to impart ductility into NiAl-Ni2AlTi alloys, small grain size single (Ni-45Al-5Ti) and two (Ni-40Al-10Ti) phase intermetallics are fabricated by a process which yields fine microstructures in NiAl. The results of a study of elevated temperature compressive properties of two small grain size NiAl-Ni2AlTi alloys are then described. In addition, the behavior of the Ti-modified nickel aluminides with 20 vol pct TiB2 particles of approximately 1 micron in diameter is also investigated, since these compositions have the potential for being the matrix material in high temperature particulate-strengthened composites.

Whittenberger, J. Daniel↗
NASA NTRS1990

Thermodynamic analysis of chemical stability of ceramic materials in hydrogen-containing atmospheres at high temperatures

The chemical stability of several ceramic materials in hydrogen-containing environments was analyzed with thermodynamic considerations in mind. Equilibrium calculations were made as a function of temperature, moisture content, and total system pressure. The following ceramic materials were considered in this study: SiC, Si3N4, SiO2, Al2O3, mullite, ZrO2, Y2O3, CaO, MgO, BeO, TiB2, TiC, HfC, and ZrC. On the basis of purely thermodynamic arguments, upper temperature limits are suggested for each material for long-term use in H2-containing atmospheres.

Misra, Ajay K.↗
NASA NTRS1989

1200 to 1400 K slow strain rate compressive properties of NiAl/Ni2AlTi-base materials

An attempt to apply the Martin Marietta Corporation's XD technology to the fabrication of NiAl-Ni2AlTi materials with improved creep properties is presented. Composite materials, containing from 0 to 30 vol pct of nominally 1-micron-diameter TiB2 particles in the intermetallic matrix have been produced by the XD process and compacted by hot pressing. Such composites demonstrated significant strength increases, approaching 3-fold for the 20 vol pct materials, in comparison to the unreinforced aluminide. This behavior was accomplished without deleterious side effects as the grain boundaries and particle-matrix interfaces were intact after compressive deformation to 10 percent or more strain. Typical true compressive stress-strain diagrams for materials tested in air between 1200 and 1400 K at approximate strain rates of 1.7 x 10 to the -6th/sec are presented.

Whittenberger, J. Daniel↗
NASA NTRS1989

Compressive strength of a B2 matrix NiAl-Nb intermetallic at 1200 and 1300 K

The effect of a large Nb addition to a NiAl, to a final composition 43.5Ni-45.2Al-0.8Fe-10.5Nb (in at. pct), on the high-temperature compressive strength of NiAl was investigated using cylindrical samples which were compression tested in air at 1200 K and 1300 K under constant-velocity conditions. The compressive strength of the Ni-45Al-10.5Nb was compared to data from all known solid solution-strengthened and/or precipitation-strengthened NiAl-based materials. It was found that, for strain rates higher than 5 x 10 to the -6th/sec, the Ni-45Al-10.5Nb is stronger than NiAl. However, this advantage disappears at lower strain rates. A comparison of NiAl-based materials indicated that a NiAl+TiB2 composite containing 20 vol pct 1-micron-diam particles has a strength superiority over all the solid solution and precipitation-hardened aluminides at strain rates below 10 to the -7th/sec.

Whittenberger, J. Daniel↗
NASA NTRS1990

Preliminary investigation of a NiAl composite prepared by cryomilling

An attempt has been made to improve the high temperature mechanical strength of the B2 cubic crystal structure intermetallic NiAl by dispersion strengthening. Prealloyed Ni-51 at. pct Al was cryomilled with a Y2O3 addition to form an yttria dispersoid within the intermetallic matrix. Following milling, the powder was hot extruded to full density and machined into test coupons. Compression testing between 1200 and 1400 K indicated that the cryogenic process yielded the strongest NiAl based material tested to date. Creep resistance was six times better than NiAl and twice that of a NiAl particulate composite containing 10 vol pct TiB2. Surprisingly, transmission electron microscopy revealed that the second phase was inhomogeneously distributed. Furthermore, X-ray analysis indicated that the second phase was not Y2O3 but rather AlN.

Whittenberger, J. Daniel↗
NASA NTRS1989

Effects of loading rate and temperature on dynamic fracture of ceramic matrix composites

A hybrid experimental-numerical procedure was used to determine the dynamic fracture initiation toughnesses and the dynamic stress intensity factors of alumina, TiB2-particulate/SiC-matrix, and SiC(w)/Al2O3-matrix composites at room and elevated temperatures under static and impact loadings. The dynamic fracture initiation toughnesses at room and elevated temperatures were greater than the corresponding static fracture toughness. The crack velocity versus the dynamic stress intensity factor relations showed minor differences due to temperature changes but significant differences due to the change in loading rates.

Yang, K. H.↗
NASA NTRS1989

Dynamic stress intensity factors of brittle materials

A new hybrid experimental-numerical procedure was used to characterize dynamic fracture response of structural ceramics at elevated temperature. The dynamic stress intensity factor (SIF) versus crack velocity relations of glass and reaction bonded silicon nitride (RBSN), are reviewed. The dynamic SIF versus crack velocity relations of alumina, TiB2-particulate/SiC-matrix composite and SiCw/Alumina-matrix composite are also presented. Available data indicated that dynamic arrest SIF was not observed in glass and monolithic ceramics, and suggested that further studies be conducted to resolve the existence or lack of existence of a dynamic arrest SIF in ceramic matrix composites.

Kobayashi, Albert S.↗
NASA NTRS1989

A hybrid procedure for dynamic characterization of ceramics at elevated temperature

A hybrid experimental-numerical procedure to characterize the dynamic fracture response of ceramics and ceramic composites at temperatures in excess of 1400 C is described. This hybrid methodology was developed to characterize dynamic fracture responses and to study the effect of temperature on dynamic fracture responses of ceramics and ceramic matrix composites. The hybrid methodology was used to determine the dynamic stress intensity factors (SIF) associated with a running crack in a three-point bend specimen at elevated temperature. This procedure was utilized to determine the dynamic SIF versus crack velocity relations of alumina, TiB2-particulate/SiC-matrix composite, and SiC-whisker/Al2O3-matrix composite. Minor differences in the dynamic SIF versus crack velocity relations at room and elevated temperature were seen, and significant differences under impact and static loadings were observed in the dynamic SIF versus crack velocity relations.

Yang, K. H.↗
NASA NTRS1990

Dynamic fracture responses of alumina and two ceramic composites

A hybrid experimental-numerical procedure was used to characterize the dynamic fracture response of Al2O3 and TiB2-particulate/SiC-matrix and SiC-whisker/Al2O3-matrix composites. Unlike metals and polymers, dynamic arrest stress intensity factors (SIFs) did not exist in the monolithic ceramics and the two ceramic composites considered. Thus a running crack in these materials cannot be arrested by lowering the driving force, i.e., the dynamic SIF. Fractography study of the alumina specimens showed that the area of transgranular failure varied from about 3 percent to about 16 percent for rapid crack extensions in statically and impact loaded specimens, respectively. The influence of kinematic constraints which enforces transgranular flat crack extension, despite the higher fracture energy of transgranular fracture, is discussed.

Yang, Kwan-Ho↗
NASA NTRS1990

1300 K compressive properties of several dispersion strengthened NiAl materials

To examine the potential of rapid solidification technology (RST) as a means to fabricate dispersion-strengthened aluminides, cylindrical compression samples were machined from the gauge section of their tensile specimens and tested in air at 1300 K. While microscopy indicates that RST can produce fine dispersions of TiB2, TiC and HfC in a NiAl matrix, the mechanical property data reveal that only HfC successfully strengthens the intermetallic matrix. The high stress exponents (above 10) and/or independence of strain rate on stress for NiAl-HfC materials suggest elevated temperature mechanical behavior similar to that found in oxide dispersion-strengthened alloys. Furthermore, an apparent example of departure side pinning has been observed, and as such, it is indicative of a threshold stress for creep.

Whittenberger, J. Daniel↗
NASA NTRS1991

Investigation of the effect of thermal exposure on the mechanical properties of titanium/SiC composites

The objective was to evaluate the influence of thermal exposure, both isothermal and cyclic, on the reaction kinetics, mechanical properties and fracture behavior of Ti-1100 alloy/SiC fiber composites. Previously, it was determined that composites made with TiB2 coated SiC fiber (sigma) reacted at the same rate as SCS-6 fibers. As a result, the thinner surface coating on the Sigma fiber was completely consumed at shorter times than that on the SCS-6. Thermal cycling experiments were conducted on longitudinal and transverse Ti-1100/SCS-6 composites over a temperature range of 150 to 800 C for 500 cycles. The thermal exposures were carried out in air and argon. No appreciable tensile strength degradation was observed for samples cycled in argon, although a strength loss was noted for the samples cycled in air. Fracture surfaces characterization showed brittle matrix failure in regions near the surface and in regions where there was a path for O2 ingress.

Gundel, Douglas B.↗
NASA NTRS1991

Microstructure-property relationships in Al-Cu-Li-Ag-Mg Weldalite (tm) alloys, part 2

The microstructure and mechanical properties of the ultrahigh strength Al-Cu-Li-Ag-Mg alloy, Weldalite (tm) 049, were studied. Specifically, the microstructural features along with tensile strength, weldability, Young's modulus and fracture toughness were studied for Weldalite (tm) 049 type alloys with Li contents ranging from 1.3 to 1.9 wt. pct. The tensile properties of Weldalite 049 and Weldalite 049 reinforced with TiB2 particles fabricated using the XD (tm) process were also evaluated at cryogenic, room, and elevated temperatures. In addition, an experimental alloy, similar in composition to Weldalite 049 but without the Ag+Mg, was fabricated. The microstructure of this alloy was compared with that of Weldalite 049 in the T6 condition to assess the effect of Ag+Mg on nucleation of strengthening phases in the absence of cold work.

Langan, T. J.↗
NASA NTRS1991

The role of equiaxed particles on the yield stress of composites

Possible explanations are investigated for the yield strength enhancement of discontinuously reinforced Al alloy matrix MMCs, for the case of low temperature yield behavior where deformation occurs by dislocation slide. The Al alloys contain 0.1-10 micron diameter equiaxed particle discontinuous reinforcements of TiB2, Al2O3, and TiC. Attention is given to a single dislocation-particle interaction model, and both dislocation pile-up and forest-hardening multiple-dislocation particle interaction models.

Aikin, R. M., Jr.↗