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NASA NTRS1987

Typical testing experience in cryogenic wind tunnels

Airfoil testing as a major activity of many wind tunnels is considered, and emphasis is placed on airfoil testing with sidewall boundary-layer removal, oscillating airfoil testing, and three-dimensional wake topology. Buffeting as the structural response of an aircraft or test model to the aerodynamic excitation produced by separated flows is analyzed, as well as flutter problems and testing techniques. Strain-gage balance studies, optical methods and visualization techniques, and fluid mechanics are examined. Focus is placed on a two-spot laser as a boundary-layer probe, hot-film gages, fluctuating-pressure measurements, skin-friction balance, and nonadiabatic airfoil testing. Boattail afterbody pressure tests are covered, and Space Shuttle Orbiter base drag and launch configuration are discussed.

Kilgore, Robert A.↗

NASA NTRS1992

Installation effects of wing-mounted turbofan nacelle-pylons on a 1/17-scale, twin-engine, low-wing transport model

A twin-engine, low-wing transport model, with a supercritical wing of aspect ratio 10.8 designed for a cruise Mach number of 0.77 and a lift coefficient of 0.55, was tested in the Langley 16-Foot Transonic Tunnel. The purpose of this test was to compare the wing-nacelle interference effects of flow-through nacelles simulating superfan engines (very high bypass ratio (BPR is approx. = 18) turbofan engines) with the wing-nacelle interference effects of current-technology turbofans (BPR is approx. = 6). Forces and moments on the complete model were measured with a strain-gage balance, and extensive external static-pressure measurements (383 orifice locations) were made on the wing, nacelles, and pylons of the model. Data were taken at Mach numbers from 0.50 to 0.80 and at model angles of attack from -4 deg to 8 deg. Test results indicate that flow-through nacelles with a very high bypass ratio can be installed on a low-wing transport model with a lower installation drag penalty than for a conventional turbofan nacelle at a design cruise Mach number of 0.77 and lift coefficient of 0.55.

Pendergraft, Odis C., Jr.↗

NASA NTRS1993

Internal performance of Highly Integrated Deployable Exhaust Nozzles

The internal performance characteristics of Highly Integrated Deployable Exhaust Nozzles (HIDEN) applicable to advanced short take-off and vertical landing aircraft have been investigated. Four nozzle concepts, designed for fan and core flow installations, were tested with varying contraction ratio and nozzle exit plane shape. In addition, two offtake duct designs, along with several centerbody and blocker geometries were tested to evaluate their effect on the static thrust and flow performance. This investigation was conducted in the static test facility of the NASA Langley 16-Foot Transonic Tunnel. A six-component strain-gage balance collected force and moment data, and static pressure, total pressure, and total temperature measurements were also made internal to the model. Room temperature, dry high-pressure air was used to simulate jet exhaust. The results indicate that the internal performance of these HIDEN concepts is comparable to previously tested nozzle concepts designed for thrust vectoring about a bearing plane. This report presents the configuration design of the HIDEN concepts and the results of the internal performance testing.

Taylor, John G.↗

NASA NTRS1993

Development of a tethered satellite force transducer

The SEDS (Small Expendable Deployer System)/Delta II is a demonstration flight of a tethered satellite deployer system. The satellite or end mass payload, which is deployed and tethered to the Delta II rocket, is instrumented to determine its dynamics during deployment. A three-component force transducer or strain-gage balance was developed to measure tether tension on the end-mass side of the tether. The transducer was designed to measure tensions up to 20N in each direction and resolve tensions as low as 0.002N. In addition, the transducer was required to withstand the shock, vibration, and temperature excursions of the mission. The development of the transducer from design to testing and integration is discussed.

Rhew, Ray D.↗

NASA NTRS2008

Active Flow Control at Low Reynolds Numbers on a NACA 0015 Airfoil

Results from a low Reynolds number wind tunnel experiment on a NACA 0015 airfoil with a 30% chord trailing edge flap tested at deflection angles of 0, 20, and 40 are presented and discussed. Zero net mass flux periodic excitation was applied at the ap shoulder to control flow separation for flap deflections larger than 0. The primary objective of the experiment was to compare force and moment data obtained from integrating surface pressures to data obtained from a 5-component strain-gage balance in preparation for additional three-dimensional testing of the model. To achieve this objective, active flow control is applied at an angle of attack of 6 where published results indicate that oscillatory momentum coefficients exceeding 1% are required to delay separation. Periodic excitation with an oscillatory momentum coefficient of 1.5% and a reduced frequency of 0.71 caused a significant delay of separation on the airfoil with a flap deflection of 20. Higher momentum coefficients at the same reduced frequency were required to achieve a similar level of flow attachment on the airfoil with a flap deflection of 40. There was a favorable comparison between the balance and integrated pressure force and moment results.

Melton, LaTunia Pack↗

NASA NTRS2010

Update: Partnership for the Revitalization of National Wind Tunnel Force Measurement Technology Capability

NASA's Aeronautics Test Program (ATP) chartered a team to examine the issues and risks associated with the lack of funding and focus on force measurement over the past several years, focusing specifically on strain-gage balances. NASA partnered with the U.S. Air Force's Arnold Engineering Development Center (AEDC) to exploit their combined capabilities and take a national level government view of the problem and established the National Force Measurement Technology Capability (NFMTC) project. This paper provides an update on the team's status for revitalizing the government's balance capability with respect to designing, fabricating, calibrating, and using the these critical measurement devices.

Rhew, Ray D.↗

NASA NTRS2010

Optimization of Regression Models of Experimental Data Using Confirmation Points

A new search metric is discussed that may be used to better assess the predictive capability of different math term combinations during the optimization of a regression model of experimental data. The new search metric can be determined for each tested math term combination if the given experimental data set is split into two subsets. The first subset consists of data points that are only used to determine the coefficients of the regression model. The second subset consists of confirmation points that are exclusively used to test the regression model. The new search metric value is assigned after comparing two values that describe the quality of the fit of each subset. The first value is the standard deviation of the PRESS residuals of the data points. The second value is the standard deviation of the response residuals of the confirmation points. The greater of the two values is used as the new search metric value. This choice guarantees that both standard deviations are always less or equal to the value that is used during the optimization. Experimental data from the calibration of a wind tunnel strain-gage balance is used to illustrate the application of the new search metric. The new search metric ultimately generates an optimized regression model that was already tested at regression model independent confirmation points before it is ever used to predict an unknown response from a set of regressors.

Ulbrich, N.↗

NASA NTRS2013

Analysis of Multivariate Experimental Data Using A Simplified Regression Model Search Algorithm

A new regression model search algorithm was developed that may be applied to both general multivariate experimental data sets and wind tunnel strain-gage balance calibration data. The algorithm is a simplified version of a more complex algorithm that was originally developed for the NASA Ames Balance Calibration Laboratory. The new algorithm performs regression model term reduction to prevent overfitting of data. It has the advantage that it needs only about one tenth of the original algorithm's CPU time for the completion of a regression model search. In addition, extensive testing showed that the prediction accuracy of math models obtained from the simplified algorithm is similar to the prediction accuracy of math models obtained from the original algorithm. The simplified algorithm, however, cannot guarantee that search constraints related to a set of statistical quality requirements are always satisfied in the optimized regression model. Therefore, the simplified algorithm is not intended to replace the original algorithm. Instead, it may be used to generate an alternate optimized regression model of experimental data whenever the application of the original search algorithm fails or requires too much CPU time. Data from a machine calibration of NASA's MK40 force balance is used to illustrate the application of the new search algorithm.

Ulbrich, Norbert M.↗

NASA NTRS2013

A Statistical Theory of Bidirectionality

Original concepts related to the quantification and assessment of bidirectionality in strain-gage balances were introduced by Ulbrich in 2012. These concepts are extended here in three ways: 1) the metric originally proposed by Ulbrich is normalized, 2) a categorical variable is introduced in the regression analysis to account for load polarity, and 3) the uncertainty in both normalized and non-normalized bidirectionality metrics is quantified. These extensions are applied to four representative balances to assess the bidirectionality characteristics of each. The paper is tutorial in nature, featuring reviews of certain elements of regression and formal inference. Principal findings are that bidirectionality appears to be a common characteristic of most balance outputs and that unless it is taken into account, it is likely to consume the entire error budget of a typical balance calibration experiment. Data volume and correlation among calibration loads are shown to have a significant impact on the precision with which bidirectionality metrics can be assessed.

DeLoach, Richard↗

NASA NTRS2013

Analysis of Multivariate Experimental Data Using A Simplified Regression Model Search Algorithm

A new regression model search algorithm was developed in 2011 that may be used to analyze both general multivariate experimental data sets and wind tunnel strain-gage balance calibration data. The new algorithm is a simplified version of a more complex search algorithm that was originally developed at the NASA Ames Balance Calibration Laboratory. The new algorithm has the advantage that it needs only about one tenth of the original algorithm's CPU time for the completion of a search. In addition, extensive testing showed that the prediction accuracy of math models obtained from the simplified algorithm is similar to the prediction accuracy of math models obtained from the original algorithm. The simplified algorithm, however, cannot guarantee that search constraints related to a set of statistical quality requirements are always satisfied in the optimized regression models. Therefore, the simplified search algorithm is not intended to replace the original search algorithm. Instead, it may be used to generate an alternate optimized regression model of experimental data whenever the application of the original search algorithm either fails or requires too much CPU time. Data from a machine calibration of NASA's MK40 force balance is used to illustrate the application of the new regression model search algorithm.

multivariate experimental data↗

NASA NTRS2015

The Use of Absolute-Value Terms in Regression Modeling of Multi-Piece Force Balances

Different aspects of the use of absolute-value terms in regression models of the electrical outputs of multi-piece force balance calibration data are discussed. First, characteristics of a variety of regression model term combinations with absolute-value terms are reviewed that are currently used in the aerospace testing community to fit the gage outputs of a balance. Then, a semi-empirical test is presented that quantifies bidirectional characteristics of the balance bridge outputs. Several diagnostic methods are discussed to assess the severity of near-linear dependencies between regressors of models with absolute-value terms. In particular, connections between the linear, absolute-value, quadratic, signed quadratic, and cubic terms are studied in greater detail. Data from an automated calibration of NASAs MK29B force balance are used to illustrate the most important observations and results. Rules of thumb that variance-inflation factors be less than 10 must be relaxed when using absolute-value terms to describe bidirectional balances.

calibration analysis↗

NASA NTRS2015

Assessment of New Load Schedules for the Machine Calibration of a Force Balance

New load schedules for the machine calibration of a six-component force balance are currently being developed and evaluated at the NASA Ames Balance Calibration Laboratory. One of the proposed load schedules is discussed in the paper. It has a total of 2082 points that are distributed across 16 load series. Several criteria were applied to define the load schedule. It was decided, for example, to specify the calibration load set in force balance format as this approach greatly simplifies the definition of the lower and upper bounds of the load schedule. In addition, all loads are assumed to be applied in a calibration machine by using the one-factor-at-a-time approach. At first, all single-component loads are applied in six load series. Then, three two-component load series are applied. They consist of the load pairs (N1, N2), (S1, S2), and (RM, AF). Afterwards, four three-component load series are applied. They consist of the combinations (N1, N2, AF), (S1, S2, AF), (N1, N2, RM), and (S1, S2, RM). In the next step, one four-component load series is applied. It is the load combination (N1, N2, S1, S2). Finally, two five-component load series are applied. They are the load combination (N1, N2, S1, S2, AF) and (N1, N2, S1, S2, RM). The maximum difference between loads of two subsequent data points of the load schedule is limited to 33 % of capacity. This constraint helps avoid unwanted load "jumps" in the load schedule that can have a negative impact on the performance of a calibration machine. Only loadings of the single- and two-component load series are loaded to 100 % of capacity. This approach was selected because it keeps the total number of calibration points to a reasonable limit while still allowing for the application of some of the more complex load combinations. Data from two of NASA's force balances is used to illustrate important characteristics of the proposed 2082-point calibration load schedule.

wind tunnel testing↗

NASA NTRS2017

Pre-Test Assessment of the Upper Bound of the Drag Coefficient Repeatability of a Wind Tunnel Model

A new method is presented that computes a pre{test estimate of the upper bound of the drag coefficient repeatability of a wind tunnel model. This upper bound is a conservative estimate of the precision error of the drag coefficient. For clarity, precision error contributions associated with the measurement of the dynamic pressure are analyzed separately from those that are associated with the measurement of the aerodynamic loads. The upper bound is computed by using information about the model, the tunnel conditions, and the balance in combination with an estimate of the expected output variations as input. The model information consists of the reference area and an assumed angle of attack. The tunnel conditions are described by the Mach number and the total pressure or unit Reynolds number. The balance inputs are the partial derivatives of the axial and normal force with respect to all balance outputs. Finally, an empirical output variation of 1.0 microV/V is used to relate both random instrumentation and angle measurement errors to the precision error of the drag coefficient. Results of the analysis are reported by plotting the upper bound of the precision error versus the tunnel conditions. The analysis shows that the influence of the dynamic pressure measurement error on the precision error of the drag coefficient is often small when compared with the influence of errors that are associated with the load measurements. Consequently, the sensitivities of the axial and normal force gages of the balance have a significant influence on the overall magnitude of the drag coefficient's precision error. Therefore, results of the error analysis can be used for balance selection purposes as the drag prediction characteristics of balances of similar size and capacities can objectively be compared. Data from two wind tunnel models and three balances are used to illustrate the assessment of the precision error of the drag coefficient.

drag coefficient measurement↗

NASA NTRS1972

The high Reynolds number cryogenic wind tunnel.

Theoretical considerations indicate that cooling the wind-tunnel test gas to cryogenic temperatures will provide a large increase in test Reynolds number with no increase in dynamic pressure while reducing the tunnel drive-power requirements. Studies have been made to determine the expected variations of Reynolds number and other parameters over wide ranges of Mach number, pressure, and temperature with due regard to avoiding liquefaction and adverse real-gas effects. Practical operational procedures have been developed in a low-speed prototype cryogenic wind tunnel. Aerodynamic experiments in the facility have demonstrated the theoretically predicted variations in Reynolds number and drive power. Force and moment measurements on a wing model mounted on a water-jacketed strain-gage sting balance have demonstrated the feasibility of operation of such balances in a cryogenic environment.

Goodyer, M. J.↗

NASA NTRS1985

Modifications to the nozzle test chamber to extend nozzle static-test capability

The nozzle test chamber was modified to provide a high-pressure-ratio nozzle static-test capability. Experiments were conducted to determine the range of the ratio of nozzle total pressure to chamber pressure and to make direct nozzle thrust measurements using a three-component strain-gage force balance. Pressure ratios from 3 to 285 were measured with several axisymmetric nozzles at a nozzle total pressure of 15 to 190 psia. Devices for measuring system mass flow were calibrated using standard axisymmetric convergent choked nozzles. System mass-flow rates up to 10 lbm/sec are measured. The measured thrust results of these nozzles are in good agreement with one-dimensional theoretical predictions for convergent nozzles.

Keyes, J. W.↗

NASA NTRS1999

NASA Langley Research Center Force and Strain Measurement Capabilities

Direct measurements of forces and moments are some of the most important data acquired during aerodynamic testing. This paper deals with the force and strain measurement capabilities at the Langley Research Center (LaRC). It begins with a progressive history of LaRC force measurement developments beginning in the 1940's and ends with the center's current capabilities. Various types of force and moment transducers used at LaRC are discussed including six-component sting mounted balances, semi-span balances, hinge moment balances, flow-through balances, rotor balances, and many other unique transducers. Also discussed are some unique strain-gage applications, such as those used in extreme environments. The final topics deal with the LaRC's ability to perform custom calibrations and our current levels of effort in the area of force and strain measurement.

Roberts, Paul W.↗

NASA NTRS1955

Flight Measurements of Horizontal-Tail Loads on the Bell X-5 Research Airplane at a Sweep Angle of 58.7 Deg

A flight investigation was made at altitudes of 40,000, 25,000 and 15,000 feet to determine the horizontal-tail loads of the Bell X-5 research airplane at a sweep angle of 58.7 deg over the lift range of the airplane for Mach numbers from 0.61 to 1.00. The horizontal-tail loads were found to be nonlinear with lift throughout the lift ranges tested at all Mach numbers except at a Mach number of 1.00. The balancing tail loads reflected the changes which occur in the wing characteristics with increasing angle of attack. The nonlinearities were, in general, more pronounced at the higher angles of attack near the pitch-up where the balancing tail loads indicate that the wing-fuselage combination becomes unstable. No apparent effects of altitude on the balancing tail loads were evident over the comparable lift ranges of these tests at altitudes from 40,000 feet to 15,000 feet. Comparisons of balancing tail loads obtained from flight and windtunnel tests indicated discrepancies in absolute magnitudes, but the general trends of the data agree. Some differences in absolute magnitude may be accounted for by the tail load carried inboard of the strain-gage station and the load induced on the fuselage by the presence of the tail. These loads were not measured in flight.

Reed, Robert D↗

NASA NTRS2011

Thermal and Pressure Characterization of a Wind Tunnel Force Balance Using the Single Vector System

Wind tunnel research at NASA Langley Research Center s 31-inch Mach 10 hypersonic facility utilized a 5-component force balance, which provided a pressurized flow-thru capability to the test article. The goal of the research was to determine the interaction effects between the free-stream flow and the exit flow from the reaction control system on the Mars Science Laboratory aeroshell during planetary entry. In the wind tunnel, the balance was exposed to aerodynamic forces and moments, steady-state and transient thermal gradients, and various internal balance cavity pressures. Historically, these effects on force measurement accuracy have not been fully characterized due to limitations in the calibration apparatus. A statistically designed experiment was developed to adequately characterize the behavior of the balance over the expected wind tunnel operating ranges (forces/moments, temperatures, and pressures). The experimental design was based on a Taylor-series expansion in the seven factors for the mathematical models. Model inversion was required to calculate the aerodynamic forces and moments as a function of the strain-gage readings. Details regarding transducer on-board compensation techniques, experimental design development, mathematical modeling, and wind tunnel data reduction are included in this paper.

Lynn, Keith C.↗