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At least 55 records · Page 3
All sourcesNASA NTRSDOE OSTI
DOE OSTI2023

Mitigating Corrosion in Mg Sheet in Conjunction with a Sheet-Joining Method that Satisfies Structural Requirements within Sub-assemblies

This work was undertaken as a LightMAT project funded by the DOE-Vehicles Technology Office. The goal of this work was to develop corrosion protection strategies that simultaneously mitigate corrosion and achieve Class-A surface finish for Mg components in automotive applications. While automotive metals such as steel and aluminum are protected against corrosion through a variety of coating schemes/packages, the efficacy of these existing coating schemes for Mg and Mg- joints is not clear and needs to be determined. Therefore, five commercially available coating schemes and two joining techniques (riveting and Arplas resistance spot welding) were evaluated. The corresponding individual Mg sheet coupons or Mg/Mg joint test coupons were provided by Magna that were then corrosion tested at PNNL using ASTM B117 procedure. The microstructures and mechanical properties of the coupons were analyzed to determine the effectiveness of the joining and corrosion mitigation strategies. Of the coating schemes evaluated, Henkel Bonderite MgC 2.0 pre-treatment + E-coat showed the best corrosion protection and surface finish for individual Mg coupons and Arplas resistance spot welded coupons. However, the strength of Mg/Mg welded joint was reduced after corrosion testing due to some corrosion at the weld nugget. Mg/Mg rivet joints in conjunction with Chemetall oxisilan pre-treatment + polyurethane coating showed good corrosion resistance and some discoloration on the surface finish. Coating schemes comprising pre-treatment with Alodine 5200 + E-coat or Bonderite 1455 + polyurethane coating, in conjunction with Al rivet joints, showed significant corrosion and extensive discoloration of the surface. We anticipate that the results from this work will provide useful guidance to the automotive industry in selecting the appropriate combinations of corrosion protection coatings and joining techniques to fabricate light-weight Mg-based automotive components.

36 MATERIALS SCIENCE↗
NASA NTRS1975

Dip coating process: Silicon sheet growth development for the large-area silicon sheet task of the low-cost silicon solar array project

The research program to investigate the technical and economic feasibility of producing solar-cell-quality sheet silicon by dip-coating one surface of carbonized ceramic substrates with a thin layer of large-grain polycrystalline silicon is reported. The initial effort concentrated on the design and construction of the experimental dip-coating facility. The design was completed and its experimental features are discussed. Current status of the program is reported, including progress toward solar cell junction diffusion and miscellaneous ceramic substrate procurement.

Heaps, J. D.↗
NASA NTRS1977

Dip-coating process: Silicon sheet growth development for the large-area silicon sheet task of the low-cost silicon solar array project

The objective of this research program is to investigate the technical and economic feasibility of producing solar-cell-quality sheet silicon by coating one surface of carbonized ceramic substrates with a thin layer of large-grain polycrystalline silicon from the melt. The past quarter demonstrated significant progress in several areas. Seeded growth of silicon-on-ceramic (SOC) with an EFG ribbon seed was demonstrated. Different types of mullite were successfully coated with silicon. A new method of deriving minority carrier diffusion length, L sub n from spectral response measurements was evaluated. ECOMOD cost projections were found to be in good agreement with the interim SAMIS method proposed by JPL. On the less positive side, there was a decrease in cell performance which we believe to be due to an unidentified source of impurities.

Zook, J. D.↗
NASA NTRS1979

Silicon on Ceramic Process: Silicon Sheet Growth and Device Development for the Large-area Silicon Sheet and Cell Development Tasks of the Low-cost Solar Array Project

The technical and economic feasibility of producing solar cell quality sheet silicon was investigated. It was hoped this could be done by coating one surface of carbonized ceramic substrates with a thin layer of large-grain polycrystalline silicon from the melt. Work was directed towards the solution of unique cell processing/design problems encountered with the silicon-ceramic (SOC) material due to its intimate contact with the ceramic substrate. Significant progress was demonstrated in the following areas; (1) the continuous coater succeeded in producing small-area coatings exhibiting unidirectional solidification and substatial grain size; (2) dip coater succeeded in producing thick (more than 500 micron) dendritic layers at coating speeds of 0.2-0.3 cm/sec; and (3) a standard for producing total area SOC solar cells using slotted ceramic substrates was developed.

Chapman, P. W.↗
NASA NTRS1979

Silicon-on Ceramic Process: Silicon Sheet Growth and Device Development for the Large-area Silicon Sheet and Cell Development Tasks of the Low-cost Solar Array Project

The technical and economic feasibility of producing solar cell-quality silicon was investigated. This was done by coating one surface of carbonized ceramic substrates with a thin layer of large-grain polycrystalline silicon from the melt. Significant progress in the following areas was demonstrated: (1) fabricating a 10 sq cm cell having 9.9 percent conversion efficiency; (2) producing a 225 sq cm layer of sheet silicon; and (3) obtaining 100 microns thick coatings at pull speed of 0.15 cm/sec, although approximately 50 percent of the layer exhibited dendritic growth.

Chapman, P. W.↗
NASA NTRS1980

Quantitative analysis of defects in silicon. Silicon sheet growth development for the large are silicon sheet task of the low-cost solar array project

One hundred and seventy four silicon sheet samples were analyzed for twin boundary density, dislocation pit density, and grain boundary length. Procedures were developed for the quantitative analysis of the twin boundary and dislocation pit densities using a QTM-720 Quantitative Image Analyzing system. The QTM-720 system was upgraded with the addition of a PDP 11/03 mini-computer with dual floppy disc drive, a digital equipment writer high speed printer, and a field-image feature interface module. Three versions of a computer program that controls the data acquisition and analysis on the QTM-720 were written. Procedures for the chemical polishing and etching were also developed.

Natesh, R.↗
NASA NTRS1981

Silicon-on-ceramic process: Silicon sheet growth and device development for the large-area silicon sheet task of the low-cost solar array project

The technical feasibility of producing solar cell quality sheet silicon to meet the DOE 1986 cost goal of 70 cents/watt was investigated. The silicon on ceramic approach is to coat a low cost ceramic substrate with large grain polycrystalline silicon by unidirectional solidification of molten silicon. Results and accomplishments are summarized.

Whitehead, A. B.↗
NASA NTRS1981

Silicon-on ceramic process: Silicon sheet growth and device development for the large-area silicon sheet task of the low-cost solar array project

The technical feasibility of producing solar-cell-quality sheet silicon to meet the Department of Energy (DOE) 1986 overall price goal of $0.70/watt was investigated. With the silicon-on-ceramic (SOC) approach, a low-cost ceramic substrate is coated with large-grain polycrystalline silicon by unidirectional solidification of molten silicon. This effort was divided into several areas of investigation in order to most efficiently meet the goals of the program. These areas include: (1) dip-coating; (2) continuous coating designated SCIM-coating, and acronym for Silicon Coating by an Inverted Meniscus (SCIM); (3) material characterization; (4) cell fabrication and evaluation; and (5) theoretical analysis. Both coating approaches were successful in producing thin layers of large grain, solar-cell-quality silicon. The dip-coating approach was initially investigated and considerable effort was given to this technique. The SCIM technique was adopted because of its scale-up potential and its capability to produce more conventiently large areas of SOC.

Grung, B. L.↗
NASA NTRS1982

Analysis of defect structure in silicon. Silicon sheet growth development for the large area silicon sheet task of the Low-Cost Solar array Project

One hundred ninety-three silicon sheet samples, approximately 880 square centimeters, were analyzed for twin boundary density, dislocation pit density, and grain boundary length. One hundred fifteen of these samples were manufactured by a heat exchanger method, thirty-eight by edge defined film fed growth, twenty-three by the silicon on ceramics process, and ten by the dendritic web process. Seven solar cells were also step-etched to determine the internal defect distribution on these samples. Procedures were developed or the quantitative characterization of structural defects such as dislocation pits, precipitates, twin & grain boundaries using a QTM 720 quantitative image analyzing system interfaced with a PDP 11/03 mini computer. Characterization of the grain boundary length per unit area for polycrystalline samples was done by using the intercept method on an Olympus HBM Microscope.

Natesh, R.↗
NASA NTRS1985

Nonlinear adhesive behavior effects in a cracked orthotropic sheet stiffened by a semi-infinite orthotropic sheet

The stress-intensity factors are determined for a cracked orthotropic sheet adhesively bonded to an orthotropic stringer where the adhesive layer is modeled with a nonlinear stress-strain curve. By the use of Green's functions and the complex variable theory of orthotropic elasticity, a set of integral equations is obtained. The integral equations are replaced by an equivalent set of algebraic equations, which are solved to obtain the shear stress distribution in the adhesive layer, with which the crack-tip stress-intensity factors are found. When the adhesive was modeled with a nonlinear stress-strain curve, the peak shear stresses in the adhesive were considerably reduced in comparison to the solution for the linear elastic adhesive. This resulted in increases in the stress-intensity factors for the nonlinear adhesive solution compared to the linear adhesive solution. The nonlinear adhesive has no significant effect on the stress-intensity factor unless the near crack tip is beneath the stringer. It is assumed that the adhesive bond remains intact and it is predicted that onset of adhesive failure occurs at decreasing levels of applied stress as the crack propagates beneath the stringer.

Bigelow, C. A.↗
NASA NTRS1985

Electric fields in the plasma sheet and plasma sheet boundary layer

Results obtained by Forbes et al. (1981) on the basis of time delay measurements between ISEE 1 and ISEE 2 imply that the plasma flow and the boundary contracting velocity were nearly the same, whereas the expanding boundary velocity was not accompanied by any significant plasma sheet plasma motion. In the present study, this observation is discussed in conjunction with electric field data. The study is based on electric field data from the spherical double probe experiment on ISEE 1. Electric field data from GEOS 2 are used to some extent to monitor the electric fields near the geostationary orbit during the considered eve nts. Electric field data during CDAW 6 events are discussed, taking into account positions of ISEE 1/ISEE 2 and GEOS 2; March 22, 0600-1300 UT; and March 22, UT; and March 31, 1400-2400 UT.

Pedersen, A.↗
NASA NTRS1986

Nonlinear adhesive behavior effects in a cracked orthotropic sheet stiffened by a semi-infinite orthotropic sheet

The stress-intensity factors are determined for a cracked orthotropic sheet adhesively bonded to an orthotropic stringer where the adhesive layer is modeled with a nonlinear stress-strain curve. By the use of Green's functions and the complex variable theory of orthotropic elasticity, a set of integral equations is obtained. The integral equations are replaced by an equivalent set of algebraic equations, which are solved to obtain the shear stress distribution in the adhesive layer, with which the crack-tip stress-intensity factors are found. When the adhesive was modeled with a nonlinear stress-strain curve, the peak shear stresses in the adhesive were considerably reduced in comparison to the solution for the linear elastic adhesive. This resulted in increases in the stress-intensity factors for the nonlinear adhesive solution compared to the linear adhesive solution. The nonlinear adhesive has no significant effect on the stress-intensity factor unless the near crack tip is beneath the stringer. It is assumed that the adhesive bond remains intact and it is predicted that onset of adhesive failure occurs at decreasing levels of applied stress as the crack propagates beneath the stringer.

Bigelow, C. A.↗
NASA NTRS1955

An Analysis of the Stability and Ultimate Compressive Strength of Short Sheet-Stringer Panels with Special Reference to the Influence of Riveted Connection Between Sheet and Stringer

A method of strength analysis of short sheet-stringer panels subjected to compression is presented which takes into account the effect that the riveted attachments between the plate and the stiffeners have on the strength of the panels. An analysis of experimental data shows that panel strength is highly influenced by rivet pitch, diameter, and location and that the degree of influence for a given riveting depends on the panel configuration and panel material. (author)

Semonian, Joseph W↗
NASA NTRS1955

An Analysis of the Stability and Ultimate Compressive Strength of Short Sheet-stringer Panels with Special Reference to the Influence of the Riveted Connection Between Sheet and Stringer

A method of strength analysis of short sheet-stringer panels subjected to compression is presented which takes into account the effect that the riveted attachments between the plate and the stiffeners have on the strength of panels. An analysis of experimental data shows that panel strength is highly influenced by rivet pitch, diameter, and location and that the degree of influence for a given riveting depends on the panel configuration and panel material.

Semonian, Joseph W↗
NASA NTRS1931

Flat sheet metal girders with very thin metal web. Part III : sheet metal girders with spars resistant to bending - the stress in uprights - diagonal tension fields

This report continues the work presented in NACA-TM 605 and expands the scope to include the change in specific number of wrinkles from direction x to z, so that b and f become variable in direction z. Moreover, it seems likely that b and f increase from the edge toward the center if the sheet is infinitely thin.

Wagner, Herbert↗
NASA NTRS1994

Geotail observations of spiky electric fields and low-frequency waves in the plasma sheet and plasma sheet boundary

Electric field data from the Geotail spacecraft provide an opportunity to extend the observations of spiky fields made by International Sun Earth Explorer-1 (ISEE-1) to a region of the magnetosphere where quasistatic electric field measurements have not previously been msde, to examine their possible importance in the dynamics of the middle and distant tail, and to test some hypotheses about their formation. In this paper, examples of large fields in the plasma sheet and its boundary at radial distances up to approximately 90 R(sub E) are presented. It is shown that three different types of large electric fields can occur: (1) spiky fields; (2) 'DC' fields; and (3) waves at frequencies comparable to the lower hybrid frequency. There is usually a gradation between (1) and (3), and often large electric field spikes are embedded in regions of lower amplitude waves. The waves tend to occur in short (few to 10's of seconds) packets whose start and stop times are not always correlated with changes in the magnetic field and/or density (as indicated by the spacecraft potential). The peak frequency is often less than but comparable to the lower hybrid frequency in agreement with theories of lower hybrid drift waves in the magnetotail. The largest spikes are not always associated with the largest changes in the spacecraft potential and/or magnetic field. It is suggested that the spiky fields may represent the nonlinear development of the waves.

Cattell, C.↗
NASA NTRS2019

Assessment of ICESat-2 Ice Sheet Surface Heights, Based on Comparisons over the Interior of the Antarctic Ice Sheet

We collected kinematic Global Navigation Satellite Systems (GNSS) surface height data, on a 750‐km ground‐based traverse of the flat interior of the Antarctic ice sheet, for comparison with Ice, Cloud, and Land Elevation Satellite‐2 (ICESat‐2) surface heights. Vertical errors in the GNSS data are estimated to be 5.6 cm, comparable to results from a previous traverse and with year‐to‐year comparisons. Comparisons of the GNSS heights and 6 months of ICESat‐2 ATL03 photon‐based heights and ATL06 segment‐based heights indicate that the accuracy and precision of ICESat‐2 data are comparable to that of results from the ICESat mission: ATL03 is currently accurate to better than 5 cm with better than 13 cm of surface measurement precision, while ATL06 is currently accurate to better than 3 cm with better than 9 cm of surface measurement precision.

Brunt, K. M.↗