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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 55 records · Page 3

Recovery Act: Integrated DC-DC Conversion for Energy-Efficient Multicore Processors

In this project, we have developed the use of thin-film magnetic materials to improve in energy efficiency of digital computing applications by enabling integrated dc-dc power conversion and management with on-chip power inductors. Integrated voltage regulators also enables fine-grained power management, by providing dynamic scaling of the supply voltage in concert with the clock frequency of synchronous logic to throttle power consumption at periods of low computational demand. The voltage converter generates lower output voltages during periods of low computational performance requirements and higher output voltages during periods of high computational performance requirements. Implementation of integrated power conversion requires high-capacity energy storage devices, which are generally not available in traditional semiconductor processes. We achieve this with integration of thin-film magnetic materials into a conventional complementary metal-oxide-semiconductor (CMOS) process for high-quality on-chip power inductors.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

Recovery Act: Novel Kerf-Free PV Wafering that provides a low-cost approach to generate wafers from 150um to 50um in thickness

The technical paper summarizes the project work conducted in the development of Kerf-Free silicon wafering equipment for silicon solar wafering. This new PolyMax technology uses a two step process of implantation and cleaving to exfoliate 50um to 120um wafers with thicknesses ranging from 50um to 120um from a 125mm or 156mm pseudo-squared silicon ingot. No kerf is generated using this method of wafering. This method of wafering contrasts with the current method of making silicon solar wafers using the industry standard wire saw equipment. The report summarizes the activity conducted by Silicon Genesis Corporation in working to develop this technology further and to define the roadmap specifications for the first commercial proto-type equipment for high volume solar wafer manufacturing using the PolyMax technology.

14 SOLAR ENERGY↗

Recovery Act - Demonstration of Sodium Ion Battery for Grid Level Applications

Aquion Energy received a $5.179 million cooperative research agreement under the Department of Energy's Smart Grid Demonstration Program Demonstration of Promising Energy Storage Technologies (Program Area 2.5) of FOA DE-FOE-0000036. The main objective of this project was to demonstrate Aquion's low cost, grid-scale, ambient temperature sodium ion energy storage device. The centerpiece of the technology is a novel hybrid energy storage chemistry that has been proven in a laboratory environment. The objective was to translate these groundbreaking results from the small-batch, small-cell test environment to the pilot scale to enable significant numbers of multiple ampere-hour cells to be manufactured and assembled into test batteries. Aquion developed a proof of concept demonstration unit that showed similar performance and major cost improvement over existing technologies. Beyond minimizing cell and system cost, Aquion built a technology that is safe, environmentally benign and durable over many thousands of cycles as used in a variety of grid support roles.

25 ENERGY STORAGE↗

Recovery Act: Molecular Simulation of Dissolved Inorganic Carbons for Underground Brine CO2 Sequestration

To further our understanding and develop the method for measuring the DICs under geological sequestration conditions, we studied the infrared spectra of DICs under high pressure and temperature conditions. First principles simulations of DICs in brine conditions were performed using a highly optimized ReaxFF-DIC forcefield. The thermodynamics stability of each species were determined using the 2PT method, and shown to be consistent with the Reax simulations. More importantly, we have presented the IR spectra of DIC in real brine conditions as a function of temperature and pressure. At near earth conditions, we find a breaking of the O-C-O bending modes into asymmetric and symmetric modes, separated by 100cm -1 at 400K and 5 GPa. These results can now be used to calibrate FTIR laser measurements.

54 ENVIRONMENTAL SCIENCES↗

Recovery Act: Web-based CO 2 Subsurface Modeling

The Web-based CO 2 Subsurface Modeling project focused primarily on extending an existing text-only, command-line driven, isothermal and isobaric, geochemical reaction-transport simulation code, developed and donated by Sienna Geodynamics, into an easier-to-use Web-based application for simulating long-term storage of CO 2 in geologic reservoirs.

54 ENVIRONMENTAL SCIENCES↗

Recovery Act: Waste Energy Project at AK Steel Corp. Middletown Works

In 2008, Air Products and Chemicals, Inc. (“Air Products”) began development of a project to beneficially utilize waste blast furnace “topgas” generated in the course of the iron-making process at AK Steel Corporation’s Middletown, Ohio works. In early 2010, Air Products was awarded DOE Assistance Agreement DE-EE002736 to further develop and build the combined-cycle power generation facility. In June 2012, Air Products and AK Steel Corporation terminated work when it was determined that the project would not be economically viable at that time nor in the foreseeable future. The project would have achieved the FOA-0000044 Statement of Project Objectives by demonstrating, at a commercial scale, the technology to capture, treat, and convert blast furnace topgas into electric power and thermal energy.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

Recovery Act: Advanced Interaction, Computation, and Visualization Tools for Sustainable Building Design

Current building energy simulation technology requires excessive labor, time and expertise to create building energy models, excessive computational time for accurate simulations and difficulties with the interpretation of the results. These deficiencies can be ameliorated using modern graphical user interfaces and algorithms which take advantage of modern computer architectures and display capabilities. To prove this hypothesis, we developed an experimental test bed for building energy simulation. This novel test bed environment offers an easy-to-use interactive graphical interface, provides access to innovative simulation modules that run at accelerated computational speeds, and presents new graphics visualization methods to interpret simulation results. Our system offers the promise of dramatic ease of use in comparison with currently available building energy simulation tools. Its modular structure makes it suitable for early stage building design, as a research platform for the investigation of new simulation methods, and as a tool for teaching concepts of sustainable design. Improvements in the accuracy and execution speed of many of the simulation modules are based on the modification of advanced computer graphics rendering algorithms. Significant performance improvements are demonstrated in several computationally expensive energy simulation modules. The incorporation of these modern graphical techniques should advance the state of the art in the domain of whole building energy analysis and building performance simulation, particularly at the conceptual design stage when decisions have the greatest impact. More importantly, these better simulation tools will enable the transition from prescriptive to performative energy codes, resulting in better, more efficient designs for our future built environment.

99 GENERAL AND MISCELLANEOUS↗

Recovery Act: Advanced Direct Methanol Fuel Cell for Mobile Computing

The objective of the project was to advance portable fuel cell system technology towards the commercial targets of power density, energy density and lifetime. These targets were laid out in the DOE’s R&D roadmap to develop an advanced direct methanol fuel cell power supply that meets commercial entry requirements. Such a power supply will enable mobile computers to operate non-stop, unplugged from the wall power outlet, by using the high energy density of methanol fuel contained in a replaceable fuel cartridge. Specifically this project focused on balance-of-plant component integration and miniaturization, as well as extensive component, subassembly and integrated system durability and validation testing. This design has resulted in a pre-production power supply design and a prototype that meet the rigorous demands of consumer electronic applications.

08 HYDROGEN↗

Recovery Act: Data Center Transfer from “Always On” to “Always Available” to Reduce Power

The project encompasses the solution to the problem of underutilized IT resources in and across data centers, which is to develop an “On Demand” operational model. Within this context, by keeping the optimum number of servers online at any time to meet actual customer demand, data center operators are able to generate significant cost and energy savings. Servers that are not needed to meet demand are taken offline automatically. They are brought online dynamically as demand increases, thus matching customer demand with the computing supply needed to guarantee expected service levels. The swings between peak and non-peak usage become a cost reduction opportunity.

24 POWER TRANSMISSION AND DISTRIBUTION↗

Recovery Act: Strategies for Voltage Control and Transient Stability Assessment

As wind generation grows, its influence on power system performance will becoming increasingly noticeable. Wind generation differs from traditional forms of generation in numerous ways though, motivating the need to reconsider the usual approaches to power system assessment and performance enhancement. The project has investigated the impact of wind generation on transient stability and voltage control, identifying and addressing issues at three distinct levels of the power system: 1) at the device level, the physical characteristics of wind turbine generators (WTGs) are quite unlike those of synchronous machines, 2) at the wind-farm level, the provision of reactive support is achieved through coordination of numerous dissimilar devices, rather than straightforward generator control, and 3) from a systems perspective, the location of wind-farms on the sub-transmission network, coupled with the variability inherent in their power output, can cause complex voltage control issues. The project has sought to develop a thorough understanding of the dynamic behaviour of type-3 WTGs, and in particular the WECC generic model. The behaviour of such models is governed by interactions between the continuous dynamics of state variables and discrete events associated with limits. It was shown that these interactions can be quite complex, and may lead to switching deadlock that prevents continuation of the trajectory. Switching hysteresis was proposed for eliminating deadlock situations. Various type-3 WTG models include control blocks that duplicate integrators. It was shown that this leads to non-uniqueness in the conditions governing steady-state, and may result in pre- and post-disturbance equilibria not coinciding. It also gives rise to a zero eigenvalue in the linearized WTG model. In order to eliminate the anomalous behaviour revealed through this investigation, WECC has now released a new generic model for type-3 WTGs.

17 WIND ENERGY↗

Final Report - Recovery Act - Development and Application of Processing and Process Control for Nano-Composite Materials for Lithium Ion Batteries

Oak Ridge National Laboratory and A123 Systems, Inc. collaborated on this project to develop a better understanding, quality control procedures, and safety testing for A123 System s nanocomposite separator (NCS) technology which is a cell based patented technology and separator. NCS demonstrated excellent performance. x3450 prismatic cells were shown to survive >8000 cycles (1C/2C rate) at room temperature with greater than 80% capacity retention with only NCS present as an alternative to conventional polyolefin. However, for a successful commercialization, the coating conditions required to provide consistent and reliable product had not been optimized and QC techniques for being able to remove defective material before incorporation into a cell had not been developed. The work outlined in this report addresses these latter two points.

Nuclear Criticality Safety Program (NCSP)↗

Recovery Act: Low-Cost, Highly Lambertian Reflector Composite For Improved LED Fixture Efficiency and Lifetime

The overall objective of the program was to demonstrate a 98% or greater reflective, highly diffuse, low-cost composite material that significantly improves luminaire efficiency, is able to withstand 50,000 hours or greater luminaire operation under expected LED system thermal and environmental operating extremes and meets the cost targets required to be an effective commercial solution for the Solid State Lighting industry. This project met most of the goals defined and contributed to the understanding of high reflectance, white coatings. Research under this program increased the understanding of coatings development using particle size reduction techniques and preparation of coating solutions with a broad range of particle types. The research explored scale-up of coating systems and generated understanding of processing required for high volume manufacturing applications. The work demonstrated how coating formulation and application technique can translate to material durability and LED system lifetime. The research also demonstrated improvements in lighting efficiency to be gained using high reflectance white coatings.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

Recovery Act: Multi-Objective Optimization Approaches for the Design of Carbon Geological Sequestration Systems

The main objective of this project is to provide training opportunities for two graduate students in order to improve the human capital and skills required for implementing and deploying carbon capture and sequestration (CCS) technologies. The graduate student effort will be geared towards the formulation and implementation of an integrated simulation-optimization framework to provide a rigorous scientific support to the design CCS systems that, for any given site: (a) maximize the amount of carbon storage; (b) minimize the total cost associated with the CCS project; (c) minimize the risk of CO2 upward leakage from injected formations.

54 ENVIRONMENTAL SCIENCES↗

Recovery Act: Development of a Very Dense Liquid Cooled Compute Platform

The objective of this project was to design and develop a prototype very energy efficient high density compute platform with 100% pumped refrigerant liquid cooling using commodity components and high volume manufacturing techniques. Testing at SLAC has indicated that we achieved a DCIE of 0.93 against our original goal of 0.85. This number includes both cooling and power supply and was achieved employing some of the highest wattage processors available.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

Recovery Act: Electrochromic Glazing Technology: Improved Performance, Lower Price (Final Report)

The growing dependency of the US on energy imports and anticipated further increases in energy prices reinforce the concerns about meeting the energy demand in the future and one element of a secure energy future is conservation. It is estimated that the buildings sector represents 40% of the US's total energy consumption. And buildings produce as much as one third of the greenhouse gas emissions primarily through fossil fuel usage during their operational phase. A significant fraction of this energy usage is simply due to inefficient window technology. Electrochromic (EC) windows allow electronic control of their optical properties so that the transparency to light can be adjusted from clear to dark. This ability to control the amount of solar energy allowed into the building can be advantageously used to minimize lighting, heating and air conditioning costs. Currently, the penetration of EC windows into the marketplace is extremely small, and consequently there is a huge opportunity for energy savings if this market can be expanded. In order to increase the potential energy savings it is necessary to increase the quantity of EC windows in operation. Additionally, any incremental improvement in the energy performance of each window will add to the potential energy savings. The overall goals of this project were therefore to improve the energy performance and lower the cost of dynamic (EC) smart windows for residential and commercial building applications. This project is obviously of benefit to the public by addressing two major areas: lowering the cost and improving the energy performance of EC glazings. The high level goals for these activities were: (i) to improve the range between the clear and the tinted state, (ii) reduce the price of EC windows by utilizing lower cost materials, (iii) lowering the U-Value, and (iv) ensure the proposed changes have no detrimental effect to the proven durability of the window. SAGE Electrochromics Inc. is the only company in the US which has a track record of producing EC windows, and presently has a small operational factory in Faribault MN which is shipping products throughout the world. There is a much larger factory currently under construction close by. This project was targeted specifically to address the issues outlined above, with a view to implementation on the new high volume manufacturing facility. Each of the Tasks which were addressed in this project is relatively straightforward to implement in this new facility and so the benefits of the work will be realized quickly. The research described here has helped to understand and provide solutions to several interesting and previously unresolved issues of the technology as well as make progress in areas which will have a significant impact on energy saving. In particular several materials improvements have been made, and tasks related to throughput and yield improvements have been completed. All of this has been accomplished without any detrimental effect on the proven durability of the SageGlass EC device. The project was divided into four main areas: 1. Improvement of the Properties of the EC device by material enhancements (Task 2); 2. Reduce the cost of production by improving the efficiency and yields of some key manufacturing processes (Task 3); 3. Further reduce the cost by significant modifications to the structure of the device (Task 4); 4. Ensure the durability of the EC device is not affected by any of the changes resulting from these activities (Task 5). A detailed description of the activities carried out in these areas is given in the following report, along with the aims and goals of the work. We will see that we have completed Tasks 2 and 3 fully, and the durability of the resulting device structure has been unaffected. Some of Task 4 was not carried out because of difficulties with integrating the installation of the required targets into the production coater due to external constraints not related to this project. We will also see that the durability of the devices produced as a result of this work was largely unaffected by the changes made here, and so we can conclude that the objectives of Task 5 have also been fulfilled. As a result, the future production of EC windows has benefited greatly from this work. We anticipate higher volumes and better yields for devices with an improved EC performance from the new high volume manufacturing facility currently under construction at SAGE.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

RECOVERY ACT - Robust Optimization for Connectivity and Flows in Dynamic Complex Networks

The goal of this project was to study robust connectivity and flow patterns of complex multi-scale systems modeled as networks. Networks provide effective ways to study global, system level properties, as well as local, multi-scale interactions at a component level. Numerous applications from power systems, telecommunication, transportation, biology, social science, and other areas have benefited from novel network-based models and their analysis. Modeling and optimization techniques that employ appropriate measures of risk for identifying robust clusters and resilient network designs in networks subject to uncertain failures were investigated in this collaborative multi-university project. In many practical situations one has to deal with uncertainties associated with possible failures of network components, thereby affecting the overall efficiency and performance of the system (e.g., every node/connection has a probability of partial or complete failure). Some extreme examples include power grid component failures, airline hub failures due to weather, or freeway closures due to emergencies. These are also situations in which people, materials, or other resources need to be managed efficiently. Important practical examples include rerouting flow through power grids, adjusting flight plans, and identifying routes for emergency services and supplies, in the event network elements fail unexpectedly. Solutions that are robust under uncertainty, in addition to being economically efficient, are needed. This project has led to the development of novel models and methodologies that can tackle the optimization problems arising in such situations. A number of new concepts, which have not been previously applied in this setting, were investigated in the framework of the project. The results can potentially help decision-makers to better control and identify robust or risk-averse decisions in such situations. Formulations and optimal solutions of the considered problems need to capture uncertainty and risk using appropriate probabilistic, statistical and optimization concepts. The main difficulty arising in addressing these issues is the dramatic increase in the computational complexity of the resulting optimization problems. This project studied novel models and methodologies for risk-averse network optimization- specifically, network design, network flows and cluster detection problems under uncertainty. The approach taken was to incorporate a quantitative risk measure known as conditional value-at-risk that is widely used in financial applications. This approach presents a viable alternate modeling and optimization framework to chance-constrained optimization and mean-variance optimization, one that also facilitates the detection of risk-averse solutions.

97 MATHEMATICS AND COMPUTING↗

Recovery Act: Geologic Sequestration Training and Research

Work under the project entitled "Geologic Sequestration Training and Research," was performed by the University of Alabama at Birmingham and Southern Company from December 1, 2009, to June 30, 2013. The emphasis was on training of students and faculty through research on topics central to further development, demonstration, and commercialization of carbon capture, utilization, and storage (CCUS). The project had the following components: (1) establishment of a laboratory for measurement of rock properties, (2) evaluation of the sealing capacity of caprocks, (3) evaluation of porosity, permeability, and storage capacity of reservoirs, (4) simulation of CO 2 migration and trapping in storage reservoirs and seepage through seal layers, (5) education and training of students through independent research on rock properties and reservoir simulation, and (6) development of an advanced undergraduate/graduate level course on coal combustion and gasification, climate change, and carbon sequestration.

54 ENVIRONMENTAL SCIENCES↗

Recovery Act - An Interdisciplinary Program for Education and Outreach in Transportation Electrification

1) How the project adds to the education of engineering students in the area of vehicle electrification: This project created and implemented a significant interdisciplinary curriculum in HEV engineering that includes courses focused on the major components (engines, battery cells, e-machines, and power electronics). The new curriculum, rather uniquely, features two new classes and two new labs that emphasize a vehicle level integration of a hybrid electric powertrain that parallels the vehicle development process used by the OEMs - commercial grade software is used to design a hybrid electric vehicle, hardware-in-the-loop testing is performed on each component until the entire powertrain is optimized, the calibration is flashed to a vehicle, ride-and-drives are executed including on board data acquisition. In addition, nine existing courses were modified by adding HEV material to the courses. 2) The educational effectiveness and economic feasibility of the new curriculum: The new courses are offered at both the undergraduate and graduate levels. They are listed across the college in mechanical, chemical, electrical, and materials science and engineering. They are offered both on campus and to distance learning students. Students across the college of engineering and at all degree levels are integrating these courses into their degree programs. Over the three year project the course enrollments on-campus has totaled 1,249. The distance learning enrollments has totaled 315. With such robust enrollments we absolutely expect that these courses will be in the curriculum for the long run. 3) How the project is otherwise of benefit to the public: One outcome of the project is the construction of the Michigan Tech Mobile Lab. Two complete HEV dynamometer test cells, and four work stations are installed in the 16.2 meter Mobile Laboratory and hauled by a class 8 truck. The Mobile Lab is used to teach the university courses. It is also used to deliver short courses to industry, K-12 outreach, and public education. In 2012 the Mobile Lab participated in 22 outreach events, locally, throughout Michigan, and including events in Washington DC, Illinois, and Wisconsin. The Mobile Lab is a hit wherever it goes. In 2013 we will partner with the US Army TARDEC and be featured in their Green Warrior Convoy, a ten city tour starting in Detroit and finishing in Washington DC.

33 ADVANCED PROPULSION SYSTEMS↗